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YZ Systems DynaPak 2010 Series System Support Manual
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YZ Systems DynaPak 2010 Series System Support Manual

Gas sampler
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DynaPak Gas Sampler
S Y S T E M
S U P P O R T
M A N U A L
DP-2010H

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Summary of Contents for YZ Systems DynaPak 2010 Series

  • Page 1 DynaPak Gas Sampler S Y S T E M S U P P O R T M A N U A L DP-2010H...
  • Page 3 DynaPak 2010H System Support Manual Version 06222001...

  • Page 4: Table Of Contents

    Table Of Contents 1. Introduction 2. System Components 3. Theory of Operation 4. Sampler Location 5. Sampler Installation 6. Sample Vessel Installation 7. Operational Check & Leak Testing 8. Sampler Set-Up: time-based sampling 9. Sampler Set-Up: time-based sampling with the DPS-2 10.

  • Page 5: Introduction

    1. Introduction Congratulations on your purchase of the DynaPak 2010 Series Sampler. You've made a wise measurement investment for your company. Before you begin installation, insure that all of the necessary components are present. You will need a sample cylinder(s) during the installation. If you have questions concerning installation/operation, contact your YZ representative or YZ Customer Service at 936.788.5593.

  • Page 6: System Components

    2. System Components The primary components of the DynaPak 2010H Sampling System are illustrated here. 6" Cable Entry Fitting Z-65/6 Controller Solenoid Valve Stroke Adjustment Knob DynaPak 2000 Pump Factory Mutual System Approved 8" Sample Discharge Tubing Sample Discharge Purge Valve Isolation Valve Filter/Regulator Hot Tap Adapter...

  • Page 7: Theory Of Operation

    3. Theory of Operation DynaPak 2010 Gas Sampler C. Proportional-to-flow sampling The DynaPak 2010 Sampler is a pipeline mounted in this mode of operation, the Z-65 counter system which uses the pneumatically operated, operates as a dividing counter. The Z-65 counter positive displacement DynaPak 2000 pump, the periodically energizes a low power solenoid valve.

  • Page 8: Sampler Location

    4. Sampler Location 4.1 The sampler should be a minimum of five pipe diameters from any device which could cause aerosols or significant pressure drops. 4.2 The sampler should not be located within the defined meter tube region (AGA 3 manual). Meter Tube 5 Ø...

  • Page 9: Sampler Installation

    5. System Installation CAUTION: Incorrect operation of valves (over tightening) can result in damage to the valve components (isola- tion valve bonnet assembly) which might result in the valve stem being screwed out of the probe body. This of course results in product at pipeline pressure being vented continually through this port until this section of the pipeline is shut in.
  • Page 10 5. System Installation 5.2 Optional DPS-2 a. With the low pressure supply valve and the high pressure supply valve closed, connect the DPS-2 Black to the orifice connection tubing. b. Open the equalization valve. Clear Factory c. Open the low pressure supply valve or the high Mutual System Approved...

  • Page 11: Sample Vessel Installation

    6. Sample Vessel Installation 6.1 Variable pressure/constant volume cylinders. Spun cylinders may be installed in a horizontal position on the DynaPak BackRack vessel rack. Avoiding traps in the line, install stainless steel tubing and fittings from the sample discharge port of the sampler to the product end of the sample cylinder.

  • Page 12: Operational Check & Leak Testing

    7. Operational Check & Leak Testing 7.1 When all of the tubing connections have been completed, close the purge valve on the front of the sampler probe body. Open the sample probe supply valve to allow pipeline pressure into the sampler. Check all connections using a liquid leak detector.

  • Page 13: Sampler Set-Up: Time-Based Sampling

    8. Sampler Set-Up - Time-based sampling 8.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200 Sample rate...
  • Page 14 8. Sampler Set-Up - Time-based sampling 8.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory Mutual System...

  • Page 15: Sampler Set-Up: Time-Based Sampling With The Dps-2

    9. Sampler set-up time-based sampling with the Optional DPS-2 9.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 500 cc 300 cc per stroke .100 .200...
  • Page 16 9. Sampler set-up time-based sampling with the Optional DPS-2 9.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 9.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc...

  • Page 17: Sampler Set-Up Proportional-To-Flow Sampling

    10. Sampler set-up proportional-to-flow sampling In this mode of operation, the Z-65 controller is used as a dividing counter to control the rate at which the pump is actuated. The desired time between pump strokes is controlled by the host computer or output device that will give an input pulse to the Z-65 controller.
  • Page 18 10. Sampler set-up proportional-to-flow sampling 10.4 Calculate the counter setting using the following chart: 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (MMCF per day or MCM per day) c.__________ 4.

  • Page 19: Sampler Maintenance

    11. Sampler maintenance 11.1 Recommended preventative maintenance f. Remove the diaphragm housing from the pump schedule body by unscrewing the diaphragm housing and Every sampling situation is unique. Below are our carefully pulling the plunger out of the pump body. recommendations for average conditions.
  • Page 20 11. Sampler maintenance g. Remove the internal bushings and o-rings from the pump body by inserting a nonmetallic rod (larger than 1/4", smaller than 1/2") into the top of the pump body. Gently tap to remove all bushings and o-rings out the bottom of the pump body. h.
  • Page 21 11. Sampler maintenance 11.3 Battery Test: a. Set the mode switches as follows: 1. Position 1, 2 and 3 on b. Set the time switches to the 01 position. NOTE: Time switches must not be in 00 position to test the battery. This will set the solenoid output rate to one actuation every one minute (based on the...
  • Page 22 11. Sampler maintenance 11.4 Recommended spare parts for the DynaPak 2000 Series gas samplers. Part Number Description Qty. Location C4-0004 Filter element see diagrams #3 and #4 D3-0002 DP-2000 pump seal kit see diagrams #1 and #2 D3-0003 YZ filter regulator repair kit see diagrams #3 and #4 D3-0142 Z-65/200 fuse replacement kit...

  • Page 23: Trouble Shooting

    12. Troubleshooting Timer Mode 12.1 Mechanical Operation Test: A. Set the mode switches as follows: 1. Positions 1, 2 and 3 on. 2. Position 4 off. B. Set the time switches to 00 to enter the diagnostic mode. This mode enables the user to Factory Mutual increase the solenoid output rate to one pulse...
  • Page 24 12. Troubleshooting Timer Mode E. This will cause all six digits to become active on the stroke counter. Depress the reset. The stroke counter should increment 000000, 111111, etc., up to 999999 each time the solenoid fires. When the counter display reads 999999, the test is complete.
  • Page 25 12. Troubleshooting Timer Mode 12.4 Timer Range Setting 2. Z-65/6.03 Range Setting: a. x.x minutes: set the configuration jumper to the far left position (factory setting). b. .xx minutes: set the configuration jumper to the center position. Factory Mutual System Approved Note: To obtain maximum battery life, choose the longest solenoid stroke rate possible.
  • Page 26 12. Trouble Shooting Counter Mode 12.5 Input Pulse Test A. Set the mode switches as follows: 1. Position 1 and 3 on, 2 and 4 off. B. Set the count switches to 00 to enter the diagnostic mode. This mode enables the user to Factory Mutual System...

  • Page 27: Dp-2000 Pump (Assembled)

    Diagram #1 DP 2000 pump (assembled) Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010H Version 06222001 ATEX Rev.

  • Page 28: Dp-2000 Pump (Exploded)

    Diagram #2 DP 2000 pump (exploded) Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob P/N B1-0011 P/N B1-0002 Discharge Check Valve Spring O-Ring (010) P/N A5-1010 P/N C3-0007 Cap Screw (6 Each) Discharge Check Valve Sleeve P/N C0-0014 P/N B1-0014 ume Adjustment Detent...

  • Page 29: Yz Filter Regulator (Assembled)

    Diagram #3 YZ filter/regulator (assembled) Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010H Version 06222001 ATEX Rev.

  • Page 30: Yz Filter Regulator (Exploded)

    Diagram #4 YZ filter/regulator (exploded) Adjustment Screw P/N A3-0066 O-Ring (214) * P/N A5-1214 Pneumatic Body Fitting P/N A3-0074 P/N A1-0113 Pneumatic Fitting P/N A1-0113 Bonnet P/N A3-0067 Tubing Fitting Spring Cap P/N A1-0117 P/N A3-0068 Pressure Gauge P/N A8-0016 Piston Spring O-Ring (120) * P/N C3-0009...

  • Page 31: Yz Dynapak Hot Tap Probe Assy

    Diagram #5 YZ DynaPak Hot Tap Probe Assembly DP HT Adapter See Detail Below 3/4" Root Valve (By Customer) DP HT2000 Sampler Probe Body 3/4" Nut and Ferrule 1/4" Diameter Probe Lock Washer DP HT Adapter Body O-Ring Upper Guide Bushing Probe Seal Valve Lower Guide Bushing...
  • Page 32 Diagram #5 YZ DynaPak Hot Tap Probe Assembly...

  • Page 33: Linkplus

    Diagram #6 LinkPlus Pressure Gauge Part Numbers 0-100 PSI (LinkPlus Model No. C1-0002) P/N A8-0010 0-300 PSI (LinkPlus Model No. C1-0003) P/N A8-0008 0-600 PSI (LinkPlus Model No. C1-0004) P/N A8-0011 0-1000 PSI (LinkPlus Model No. C1-0005) P/N A8-0007 0-2000 PSI (LinkPlus Model No. C1-0006) P/N A8-0012 Inlet Outlet...

  • Page 34: Dps-2

    Diagram #7 Optional - DPS-2 Cable Assembly (30 Ft.) P/N G2-0002 Strain Relief P/N H2-1001 Shrink Wrap P/N H2-0002 (Qty. 2) Reed Switch P/N E1-0003 SS Bolt P/N C0-0047 (Qty. 8) P/N A9-5001 Set Screw P/N C0-0005 Diaphragm Body Low Pressure P/N A9-5002 Magnet P/N E0-5001...

  • Page 35: 65 Controller

    Diagram #8 Z-65 Controller Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001 Model Z-65/6.03 F2-0018 Battery Pack E3-2001 Stroke Counter Assembly G1-0001 Terminal Strip, 6 Position H1-0001 BCD Switch E1-0001 Mode Switch E1-0002 Face Plate Model Z-65/6.1 A9-3001 Model Z-65/6.03 A9-3029...

  • Page 36: 65 Installation Notes/Wiring Control Documentation

    Diagram #9 Z-65 Installation Notes/Wiring Control Documentation System Installation Notes and Recommendations...
  • Page 37 Diagram #10 DuraSite Portable Sample Vessel Instructions Purpose: The DuraSite Portable Sample Vessel permits the STEP 3: FOR DIRECT CONNECTION TO user to remove a liquid or gas hydrocarbon sample from a SAMPLER. pipeline or a sampling device. This is accomplished without changing the pressure of the product or exposing it to a 3a: Connect the sampler discharge port to the product inlet port contaminant fluid.
  • Page 38 Diagram #10 DuraSite (illustrated) Valve Seat P/N A3-0063 Purge Valve Nut P/N A3-0080 YZ UniValve Product Head P/N C6-1000 Stainless Steel Hex Nuts P/N C0-0048 Back-Up Washer Gauge P/N A5-4222B P/N A8-0013 Magnetic Volume Indicator P/N C6-1203 (DS-150) P/N C6-1303 (DS-300) O-Ring P/N C6-1403 (DS-500) P/N A5-2222...

  • Page 39: Notes

    Notes: Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010H Version 06222001 ATEX Rev.
  • Page 40 Web: www.yzsystems.com YZ Systems, Inc. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or advice given by YZ representatives, agents, or employees will in no way increase the scope of this warranty.

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