Page 1
Service Manual ORDER NO. CRT3108 LS430 AUDIO SYSTEM HEAD UNIT VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No. ID No. PIONEER MODEL No. L 13942296513 LEXUS LS430 U.S.A., CANADA August 2003 86120-50B60 P6834 FX-MG9187ZT/UC LEXUS LS430 U.S.A., CANADA August 2003 86120-50B70...
Page 2
3 7 63 1515 0 For details, refer to "Important symbols for good services". FX-MG9187ZT/UC FX-MG9687ZT/UC P6834 P6835 ID No. P6834 ID No. P6835 - This service manual should be used together with the following manual(s): Model No. Order No.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Distortion............0.2% or less Weight................2.7kg Cassette player Tape ........Compact cassette tape(C30-C90) Tape speed ..4.76 cm/sec.(+0.14 cm/sec.,-0.05 cm/sec.) Wow and flutter .........0.2% or less(WRMS) Crosstalk ............40dB or more u163 Stereo Separation.........30dB or more S/N ..............41dB or more Distortion.............3% or less FX-MG9187ZT/UC http://www.xiaoyu163.com...
2. EXPLODED VIEWS AND PARTS LIST 3 7 63 1515 0 2.1 EXTERIOR(1) L 13942296513 u163 NOTE: Please use the gray part shown in figure above cut- ting off when you exchange the rubber(CNV5881) for new parts. FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 11
103 Lever Unit CXB2709 u163 54 Shaft CLA3693 104 Lever Unit CXB4949 55 Steer CNC7215 105 Arm Unit CXB2712 56 Steer CNC7216 106 Lever Unit CXB9086 57 Cam CNC8774 107 Lever Unit CXB2714 58 Holder CNC7235 CXB4941 Carriage Mechanism Unit(G1T) FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 12
151 Cam Motor Assy CXB7809 201 ••••• 152 ••••• 202 Screw(M2x4) CBA1015 153 Bracket Unit CXB5201 u163 CXC1395 Motor Unit(M1 Cam Gear) 155 Motor Unit(M3 ELV) CXC1386 156 Screw JFZ20P025FTC 157 Loading Arm L Assy CXC1950 CXX1469 Load Arm L Assy(Service) FX-MG9187ZT/UC http://www.xiaoyu163.com...
3 7 63 1515 0 2.4 CASSETTE MECHANISM MODULE For grease application, refer to the service manual for CX-1011 (CRT2406). L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 15
EWM1031 36 Plug(CN251) CKS3540 37 Gathering PCB ENX1066 38 Motor Unit(M1) EXA1618 39 Motor EXM1035 40 Head Assy(HD1) EXA1594 41 Arm ENC1537 42 Screw JGZ20P025FNI 43 Bracket ENC1559 44 Chassis Unit EXA1636 45 Pinch Holder Unit EXA1608 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
No differentiation is made between chip capacitors and 0.022 R022 discrete capacitors. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 19
3 7 63 1515 0 MAIN UNIT : CD SIGNAL .2dBs -4.8dBs : TAPE SIGNAL : CD, TAPE SIGNAL HARD MUTE > VDD 5V REGULATOR L 13942296513 CD : +8.2dBs TAPE : +1.2dBs RESET u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
3.3 SW UNIT, KEYBOARD UNIT KEYBOARD UNIT SCAN ENCODER CH UP TAPE SEEK UP DISC TAPE DISC UP EJECT TRACK UP CH DOWN AM-SAT SEEK DOWN DISC DOWN TRACK DOWN VR902 VR901 L 13942296513 CN804 SW UNIT CD EJECT LOAD u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
3 7 63 1515 0 3.4 CD CORE UNIT(SERVO UNIT), MOTOR PCB(B) CD CORE UNIT(SERVO UNIT) RF AMP/ AUTO POWER PICKUP UNIT CONTROL (P8)(SERVICE) L 13942296513 CD DRIVER MOTOR PCB(B) M4 CARRIAGE CXC1389 DISC INSERT DETECT M5 SPINDLE CXM1279 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 27
3 7 63 1515 0 FOCUS/TRACKING CARRIAGE/SPINDLE DIGITAL SERVO DIGITAL SIGNAL PROCESSOR D/A CONVERTER L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
3 7 63 1515 0 3.5 CD CORE UNIT(STS UNIT), MOTOR PCB(A) CD CORE UNIT(STS UNIT) SURE TRACK MEMORY CONTROLLER L 13942296513 +5V REGULATOR M1 CAM GEAR CXC1395 ELV SENSE Q1 : RPI-221 M3 ELV CXC1386 MOTOR PCB MOTOR DRIVER u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 29
3 7 63 1515 0 D/A CONVERTER NTROLLER 4M DRAM L 13942296513 RIVER MOTOR DRIVER u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 30
0 SIN 6 CH1: FEY 3 CH1: FIN 0.5V/div. 0.1s/div. 0.1V/div. 0.5V/div. 20ms/div. 0.5s/div. 3 CH2: FIN 0 CH2: SIN 0.2V/div. 1V/div. Normal mode: Play Normal mode: Play Normal mode: Focus close REFOUT→ REFOUT→ REFOUT→ u163 REFOUT→ REFOUT→ FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 31
9 CH2: TIN 0.5V/div. 0.5V/div. Normal mode: During AGC Normal mode: During AGC Play REFOUT→ REFOUT→ REFOUT→ REFOUT→ REFOUT→ ^ LRCK * ADRMON % Dout 2V/div. 5µs/div. 2V/div. 10µs/div. 1V/div. 1s/div. Normal mode: Starting play Play REFOUT→ REFOUT→ u163 → FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 32
9 CH2: TIN 0.5V/div. 0.5V/div. Test mode: 100 tracks jump(FWD) Normal mode: Play Play REFOUT→ REFOUT→ REFOUT→ REFOUT→ REFOUT→ ) CH1: RCH 2V/div. 200µs/div. ( CH2: LCH 2V/div. Normal mode: PLAY (0dB,1kHz) AAGND → L 13942296513 AAGND → u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams CAR HARNESS Capacitor Connector SIDE A SIDE B P.C.Board Chip Part L 13942296513 CN902 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 37
3 7 63 1515 0 SIDE A CAR HARNESS ARNESS CN701 L 13942296513 CN251 u163 FRONT FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 38
3 7 63 1515 0 MAIN UNIT L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 39
3 7 63 1515 0 SIDE B L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
4.4 CD MECHANISM MODULE 3 7 63 1515 0 SIDE A CD CORE UNIT(SERVO UNIT) PICKUP UNIT(P8) (SERVICE) L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
4.5 CASSETTE MECHANISM MODULE 3 7 63 1515 0 DECK UNIT SIDE A CN301 CN251 C321 C271 L 13942296513 SIDE B DECK UNIT HEAD ASSY IC,Q VR302 CN254 CN255 CN253 CN252 IC253 IC251 Q351 Q352 VR301 CN256 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 55
3 7 63 1515 0 SENSOR UNIT S101 LOAD S103 70µs S102 MODE L101 CN256 L102 Q101 REEL SENSE CN253 L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 61
Unit Number : EWM1031 CKSRYB392K50 CKSRYB103K50 Unit Name : Deck Unit CKSRYB103K50 MISCELLANEOUS CKSQYB104K50 CKSRYB103K50 HA12216F CKSRYB392K50 PA2020A CKSRYB334K10 Transistor 2SC4116 Diode 1SS355 CKSRYB223K25 Semi-fixed 33kΩ(B) CCP1280 CKSRYB103K50 CKSRYB333K16 Semi-fixed 33kΩ(B) CCP1280 RESISTORS RS1/16S181J u163 RS1/16S181J RS1/16S183J RS1/16S183J RS1/16S133J FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 62
Unit Number : EWM1041 Unit Name : Sensor Unit MISCELLANEOUS Inductor CTF1546 Inductor CTF1546 Switch(LOAD) ESG1007 Switch(MODE) ESG1007 Switch(70µS) ESG1007 Photo-reflector EGN1004 Miscellaneous Parts List Pickup Unit(P8)(Service) CXX1313 Motor Unit(MAIN) EXA1618 Motor Unit(SUB) EXA1623 Head Assy EXA1594 L 13942296513 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
• When you press the EJECT key to eject a disc, you must not touch any other key until the ejection is complete. u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 66
Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the average angle. • Hint u163 Reloading the disc changes the clamp position and may decrease the "wobble". FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 67
3 7 63 1515 0 Ech → Xch 20mV/div, AC Grating waveform Fch → Ych 20mV/div, AC 0° 30° 45° 60° L 13942296513 75° 90° u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
*) When you remove the Keyboard Unit from the Grill Assy, also carry out exchange of the Knob Unit (CXC1629). Removing the Cassette Mechanism Module (Fig.2) Remove the four screws and then remove the Cassette Mechanism Module. Cassette Mechanism Module u163 Fig.2 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 72
Straighten the tabs at five locations indicated. Remove the screw and then remove the Main Unit. Main Unit Fig.3 Removing the Chassis Unit (Fig.4) L 13942296513 Remove the seven screws and then remove the Chassis Unit. Chassis Unit Fig.4 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 73
5. While pushing the Tray holder lock arms (right and left) in the direction (C), remove the Tray holder. ELV motor Cam gear motor Approximately DC 6V Tray holder lock arm Tray Tray hooks hooks Tray Assy u163 Fig. 7 Tray holder lock arm Tray holder Fig.6 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 74
CN301 CN101 L 13942296513 Fig. 8 10. Remove the screw, pressure spring and collar. Lift up the Carriage mechanism assy to remove it. Screw * Screw tightening torque: 2.6kgfcm Pressure spring Collar Carriage Mechanism Assy Fig. 9 u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 75
8. Loosen the 2 screws. Remove the plate spring and the rack. Grease (Yellow: 9. Pull out the feed screw from the Pickup unit. PG-641) Plate spring Rack Feed screw Grease (White: KD-1) u163 Grease (Yellow: PG-641) Pickup unit Fig.12 FX-MG9187ZT/UC http://www.xiaoyu163.com...
MOTOR PCB(A) MOTOR PCB(B) PCB UNIT(B) CD CORE UNIT(SERVO UNIT) CD CORE UNIT(STS UNIT) LOAD MOTOR PCB PCB UNIT(D) PCB UNIT(A) PCB UNIT(E) PCB UNIT(C) MAIN UNIT L 13942296513 KEYBOARD UNIT SW UNIT SENSOR UNIT u163 DECK UNIT FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 78
DSS illumination output TUNE AUDIO mode key input ENC1+ Encoder 1 (+) input ENC1- Encoder 1 (-) input Key data input Key data input Key data input u163 Key data input kst% Key strobe output Power supply FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 79
A/D GND VREF A/D converter reference voltage input AVCC A/D VCC Not used IC's marked by * are MOS type. *PD5832A Be careful in handling them because they are very liable to be damaged by electrostatic induction. u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 80
CAM motor control terminal output 2 CAM motor control terminal output 1 MIRR CD LSI mirror detector input u163 LOCK CD LSI spindle lock detector input CD LSI FOK signal input 66–68 Not used adena A/D reference voltage output FX-MG9187ZT/UC http://www.xiaoyu163.com...
Page 81
DRAM A/D reference voltage output Disc photo sense input 1 Disc photo sense input 2 Disc photo sense input 3 elvsns ELV position photo sense input TEMP Temperature detector input *PD5716B Format Meaning C MOS *S-80835CNUA-B8U L 13942296513 *S-812C56AUA-C3K Reference Voltage u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Pin 20 bsens = L asens Pin 19 L 13942296513 asens = L swvdd r L Pin 45 IPPW r H Pin 22 Source keys operative Source ON Completes power-on operaion. (After that, proceed to each source operation) u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
Bup On, Acc OFF SEEK/TRACK UP+ DISC(CD)+Acc ON Disc loading slot illumination : Blinking The mode is shifting to the transportation mode. Shift completion to the transportation mode. Disc loading slot illumination : Lighting Bup OFF, Acc OFF u163 FX-MG9187ZT/UC http://www.xiaoyu163.com...
3 7 63 1515 0 8. OPERATIONS - RADIO (FX-MG9187ZT/UC) SCAN P6834 DOWN DOWN SEEK CHANNEL VOLUME, MANUAL TUNING POWER ON/OFF L 13942296513 - RADIO (FX-MG9687ZT/UC) SCAN P6835 DOWN DOWN SEEK CHANNEL VOLUME, MANUAL TUNING POWER ON/OFF u163 FX-MG9187ZT/UC...
Page 87
3 7 63 1515 0 - TAPE (FX-MG9187ZT/UC) TAPE EJECT DIRECTION CHANGE P6834 DOWN AUTOMATIC PROGRAM SEARCH VOLUME, POWER ON/OFF TAPE L 13942296513 - TAPE (FX-MG9687ZT/UC) TAPE EJECT DIRECTION CHANGE P6835 DOWN AUTOMATIC PROGRAM SEARCH VOLUME, POWER ON/OFF u163...
Page 88
PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2003 K-ZZW. JULY 2003 Printed in Japan http://www.xiaoyu163.com...