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Siemens SINUMERIK 840 Manuals
Manuals and User Guides for Siemens SINUMERIK 840. We have
3
Siemens SINUMERIK 840 manuals available for free PDF download: Planning Manual, User Manual
Siemens SINUMERIK 840 Planning Manual (375 pages)
Function Blocks for PLC 135 WB
Brand:
Siemens
| Category:
Controller
| Size: 2.32 MB
Table of Contents
Description of Functions
5
Table of Contents
8
1 Brief Explanation
12
Tool Management Functions
12
Requirements for Tool Management
13
2 Description of Functions
14
General
14
Overview
14
Interface and Program Overview
20
Functional Description/Sequences of Operations
27
Tool Search
27
T = ID Number
28
T = Locator Number with Fixed D Number
28
Tool Change
29
Loading
31
Loading Methods
31
Dynamic Buffers
32
Loading Methods
34
Wear Monitoring
39
Tool Life Monitoring
39
Workpiece Count
39
Cartridge Handling
40
Adapter
42
Unloading Via Tape (SINUMERIK 880/880 GA2 Only)
43
Simulation (SINUMERIK 880/880 GA2 Only)
43
Background Magazine (Package 2 for SINUMERIK 880/880 GA2)
44
3 Guidelines
46
Requirements
46
Hardware
46
Software
46
Application Criteria
46
Machine Configurations
46
Functions
51
Block Data
53
PLC Storage Requirement
57
Explanations of the FB Designations
59
4 Installation and Start-Up
60
5 Configuring
62
General
62
FB 111 WZ-SUCH Neutral Tool Search
63
FB 112 EMPTY LOCATION 1 Search for Empty Location Without Presetting
69
FB 118 WZ-GR:ST Standard Tool Size
73
FB 120 LOCHSTAG Unloading Via Tape
75
FB 121 MESSEN Measure Tool and Workpiece
79
FB 122 EMPTY LOCATION 1 Search for Empty Location with Presetting
84
FB 128 TRANSFER Transfer
88
Fb 131 Up:MD-B
93
Subroutine: Submagazine-Specific Machine Data Bits
93
Fb 132 Up:MD-W
95
Subroutine: Submagazine-Specific Machine Data Words
95
FB 133 RI-AUSW Direction Selection
97
FB 135 D-NR. WZV Provide D No. after Tool Change
99
FB 139 DAT-VERT Data Distributor
106
FB 155 LOCHSTEG Input Via Tape
117
FB 156 STAZ/VWG Tool Life Monitoring/Prewarning Limit
128
FB 157 STUE/VWG Workpiece Count/Prewarning Limit
132
FB 197 WZ-LISTE Load Tool List (Milling Version)
135
FB 199 FIFO First in First out (Milling Version)
144
FB 197 WZ-LISTE Load Tool List (Turning Version)
146
FB 199 FIFO First in First out (Turning Version)
155
FX 7 SIMULAT Part Program Simulation
158
NC Programming
167
Loading Cycle L940
167
Tool Changing Cycle L06
167
Unloading Cycle L947 (SINUMERIK 880/880 GA2 Only)
167
Programming for Block Search
169
Programming the Leader for Reloading (SINUMERIK 880/880 GA2 and Package 2 Only)
169
NC Operation
170
Error Messages Resulting in a PLC Stop
171
Service and Diagnostics
171
Error Messages Resulting in an Abort of the Function During Loading
172
Description of the WS 800 Displays
173
Examples
173
Operating Example Milling
173
Overview for SINUMERIK 880/880 GA2
174
Overview for SINUMERIK 840/840C
175
Display "Selection
176
Display "Buffer Assignment
178
Display "Magazine Assignment
179
Display "Display of Tool Data"
180
Display "Change Tool Data"
181
Display "Selected Tools"
182
Display "Loading/Unloading Via Loading Point"
183
Display "Manual Loading Via Loading Point"
184
Display "Manual Unloading Via Loading Point"
185
Display "Loading Via Tape"
186
Display "Loading/Unloading Spindle"
187
Display "Loading Spindle"
188
Display "Unloading Spindle"
189
Display "Help"
190
Display "Selection 2"
191
Display "Display P Memory"
192
Display "Service"
193
Display "Exchange List"
194
Display "List of Missing Tools"
195
Display "Tool List"
196
Display "Mark Tools for Unloading"
199
Description of the PLC Program
200
Machine Data
201
Interface for the Operating Example
202
Magazine Table (Referring to this Example)
204
Relevant Machine Data (in this Example)
205
Definitions
206
Program Structure
208
Data Structure
209
Program Implementation
222
FB 161 KONTROLL Decoding of Function-Related Signals
224
FB 163 ANZ-P-SP Display of P Memories
226
FB 164 TFWZAUSW Transfer Tool Selection
229
FB 165 ANZ-LST Display Exchange List, Missing Tools, Tool List
231
FB 166 BELA-SP Load Spindle
234
FB 167 ENTLA-SP Unload Spindle
238
FB 168 Q-SPIND Acknowledge Loading and Unloading of Spindle
241
FB 169 WZ-FREI Enable Tool
245
FB 170 BLG-ZWSP Buffer Assignment
247
FB 171 BELEGUNG Preselection Magazine Assignment
249
FB 172 WZ-T-NR Tools Selected According to T Number
251
FB 173 BE-ENTL Display Selection Loading/Unloading
255
FB 175 ANZ-ZWSP Display Tool Data from Buffer
258
FB 176 AEN-ZWSP Modify Data of Buffer Assignment
261
FB 177 ANZ-MAG Display Tool Data of Magazine Assignment
264
FB 178 AEN-MAG Change Tool Data of Magazine Assignment
267
FB 179 WZ-CURSR Tools Selected According to Cursor Position
270
FB 181 W-SN-BEL Additional Cutting Edges (from Loading Display)
279
FB 182 BELADEN Manual Loading
283
FB 183 ENTLADEN Manual Unloading
286
FB 185 Q-MANUEL Acknowledge Manual Loading/Unloading
289
FB 186 A-MANUEL Abort Manual Loading/Unloading
293
FB 187 FOLGE-S Display Next Cutting Edges
297
FB 188 WZ-REAKT Reactivate Tool
300
FB 189 LS-LOESCH Delete Last Cutting Edge
303
FB 190 BE-LOCHST Loading Via Tape
307
FB 191 Q-LOCHST Positive/Negative Acknowledgement of Tape
309
FB 192 A-LOCHST Terminate Tape
314
And SINUMERIK 840/840C
321
Display "Selection Tool Management"
322
Display "Change Tool Data"
323
Display "Change Location Data"
324
Display "Selected Tools"
325
Display "Adapter"
326
Display "Help"
327
Menu: Tool Management for SINUMERIK 880/880 GA2
328
Menu: Tool Management for SINUMERIK 840/840C
329
Data Fields
330
PLC Machine Data Words (DB 61)
331
PLC Machine Data Bits (DB 64)
336
Assignment of the Data Words/Bits of the Submagazine-Specific User Interface (Channel DB 10 to Channel DB 25)
337
Machine Data
339
PLC Machine Data Words (DB 61)
341
PLC Machine Data Bits
350
User Interface
355
Interface Input/Output Buffer Dbs (DB 136 to DB 143)
366
Assignment of R Parameters
369
DBZW (Status Word Data Block) Assignment
371
Assignment of the Identification Data Blocks
373
Assignment of the Interface Bytes in DB 36
375
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Siemens SINUMERIK 840 User Manual (291 pages)
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 2.55 MB
Table of Contents
Sinumerik
3
Table of Contents
6
General
10
Introduction
10
Measurement Variants
11
Measurement Variants for Turning Machines
11
Measurement Variants for Milling Machines and Machining Centres
13
Probe
16
Bidirectional Probe
17
Monodirectional Probe
17
Multidirectional Probe (3D)
17
Assignment of Calibrating Tool in the TOA Memory for Turning Machines
18
Calibrating Tool, Workpiece Probe in the TOA Memory
18
Workpiece Probe in the TOA Memory for Turning Machines
19
Workpiece Probe in the TOA Memory for Milling Machines and Machining Centres
22
Measuring Principle
23
Probe Signal Evaluation
23
In-Process Measurement
24
Measuring Accuracy
26
Outline Flowchart for Workpiece Measurement
27
Measuring Strategy and Correction Value Determination
29
Types of Dimensional Deviation
29
Averaging
30
Tolerance Parameters (R33, R34, R36, R37, R40/R41)
32
Tolerance Parameters for Workpiece Measurement
33
Tolerance Parameters for Tool Measurement
34
Plane Definition
35
Logging
36
Logging Via Logging Module
36
1.9.2.1 General Description
37
Logging Via CP315 with the SINUMERIK 840/880
37
1.9.2.2 Configuring the Form
38
1.9.2.3 Data Transmission between NC and PLC
42
1.9.2.4 Description of Transfer Parameters
44
1.9.2.5 Error Messages of Logging Function
48
Example Demonstrating the Logging of Measurement Results for the SINUMERIK
48
Notes to Ensure Smooth Running of the Measuring Cycles
53
Reference Points on Machine and Workpiece
54
2.2.1.1 D Number Known: Relative D Number
55
Defining Parameters
55
R Parameters Used
55
R10 Offset Number
55
R10 Tool Offset Memory Number (Workpiece Measurement)
55
D Number Unknown
56
R10 ZO Memory Number (ZO Determination)
56
R11 Empirical Value/Average Value
56
R12 Number of Calibrating Elements
58
R13 Compensating Angle Position for Mono-Directional Probe
58
Angular Offset for Driven Tools
58
R22 Probe Type/Probe Number
59
R23 Measurement Variant
59
L972/L982 Tool Measurement (T)
59
L973 Calibrating the Workpiece Probe (T)
61
L974 Workpiece Measurement (T)
61
L976 Calibrating the Workpiece Probe (M)
62
L977/L979 Workpiece Measurement (M)
62
L978 Workpiece Measurement (M)
62
L981 Workpiece Measurement (T/M)
62
R25 Variable Measuring Speed
63
R27 Multiple Measurement at same Location
63
R28 Multiplication Factor for Measurement Path 2A
63
R29 Weighting Factor K for Averaging
63
R30 Number of Measuring Axis
64
R33
65
Measuring Cycle Auxiliary Programs
66
Internal Measuring Cycle Auxiliary Programs
67
L931 Auxiliary Cycle for Tool or Workpiece Measuring Cycles
67
L932 Check MDC and Transfer Parameters
67
L933 Auxiliary Cycle for Tool or Workpiece Measuring Cycles
67
L934 Auxiliary Cycle for Tool or Workpiece Measuring Cycles
67
L935 Measurement Result Display Selection
67
L936 Measurement Abort
68
L937 Auxiliary Cycle for Workpiece Measuring Cycles
68
L938 Auxiliary Cycle for Tool or Workpiece Measuring Cycles
68
L939 Auxiliary Cycle for Tool Measuring Cycles
68
Internal/External Measuring Cycle Auxiliary Programs
68
L960 Transfer of ZO Data Blocks (External)
68
L961 Additive Input of Empirical Values (External)
69
L962 Erase Program EV/AV (External)
69
L963 Auxiliary Cycle for Workpiece Measuring Cycle (External)
70
L964 Auxiliary Cycle for Workpiece Measuring Cycles (Internal)
70
L965 Determination of Measuring Plane (External)
70
L966 Auxiliary Program for Operator Guidance Macro (OGM)
71
L967 Presetting of Transfer Parameters (Internal)
71
L969 Auxiliary Cycle for Coordinate Rotation (Internal)
71
L970 Prepositioning Cycle (External)
71
L971 Auxiliary Cycle for Tool Measuring Cycles (Internal)
74
L980 Auxiliary Cycle for Tool Measuring Cycle L981 (Internal)
74
L988 Auxiliary Cycle for Workpiece Measuring Cycles (Internal/External)
74
L989 Auxiliary Cycle for Workpiece Measuring Cycle L979
74
Measuring Cycles for Turning Machines
75
L972/L982 Tool Measurement
76
L972/L982 Calibrating the Tool Probe
84
L972/L982 Measure Tool
87
L972/L982 Automatic Tool Measurement
91
L973 Calibrating the Workpiece Probe
94
L973 Calibrating on any Surface
95
L974 Workpiece Measurement
97
L974 1-Point Measurement ZO Determination
98
L974 1-Point Measurement
100
L974 1-Point Measurement with Reversal
104
L974 2-Point Measurement on Diameter
108
L974 Multi-Point Measurement on Circumference
112
4.3.6 L974 Multi-Point Measurement on Cylinder
115
Examples of Application for Workpiece Measurement (L973, L974)
118
Parameter Recommendations for L973, L974
119
Measuring Cycles for Milling Machines and Machining Centres
120
L976 Calibrating the Workpiece Probe
121
L976 Calibrating the Workpiece Probe in Reference Hole (Plane)
122
L976 Calibrating Workpiece Probe in Reference Hole (Applicate)
125
L976 Calibrating Workpiece Probe in any Hole (Plane)
128
L976 Calibrating Workpiece Probe on any Surface (Applicate)
131
L977 Workpiece Measurement Hole/Shaft/Slots/Zo Determination (Paraxial)
133
L977 Measure Hole (Paraxial)
134
L977 Measure Shaft (Paraxial)
138
L977 Measure Slot (Paraxial)
142
L977 Measure Web (Paraxial)
146
L977 ZO Determination in Hole (Paraxial)
150
L977 ZO Determination on Shaft
153
L977 ZO Determination in Slot (Paraxial)
156
L977 ZO Determination on a Web (Paraxial)
159
L979 Workpiece Measurement Hole/Shaft/Slot/Web/Zo Determination (at Random Angles)
162
L979 Measure Hole (at Random Angles)
165
L979 Measure Shaft (at Random Angles)
168
L979 Measure Slot (at Random Angles)
171
L979 Measure Web (at Random Angles)
174
L979 ZO Determination in Hole (at Random Angles)
177
L979 ZO Determination at Shaft (at Random Angles)
179
L979 ZO Determination in Slot (at Random Angles)
181
L979 ZO Determination at Web (at Random Angles)
183
L978 Workpiece Measurement Surface/Angle/Zo Determination (with and Without Differential Measurement)
185
L978 ZO Determination on Surface (1-Point Measuring Cycle)
186
L978 1-Point Measurement
189
L978 Paraxial Multipoint Measurement
192
L978 Angular Measurement (ZO Determination)
195
Measuring Cycles for Turning and Milling Work
198
L981 Searching for a Hole/Slot
198
Alarms
198
Measuring in JOG Mode (SINUMERIK 880/880 GA2)
201
Tool Measurement
201
Operating and Function Sequence
209
Workpiece Measurement
209
7.2.1 Operating and Function Sequence
210
Automatic Workpiece Measurement in JOG Mode (SINUMERIK 840 SW2)
216
General
216
Setting the Parameters for Workpiece Measurement and Calibration
219
Calibrating Probe in any Hole
220
Workpiece Measurement
222
Measuring a Hole
224
Measuring a Shaft
226
Measuring a Slot
229
Measuring a Web
232
Measuring a Surface
235
Measuring an Angle
238
Measuring a Reference Point on the Workpiece
241
Alarms
244
Measuring Cycle Alarms
244
Measuring Cycle Alarms
247
Alarm Description
250
Lists
253
Lists
258
Overview of Transfer Parameters
258
Compatibility List, Version 10 to Version
277
Result Displays
278
Result Parameters
280
Setting Data for Measuring Cycles
289
Cycle Setting Data Memory (SDC)
289
10.4.1.1 Channel-Oriented Values
289
10.4.1.2 Channel-Oriented Bits
289
10.4.2 SDC Channel-Oriented Values
290
10.4.3 Channel-Oriented Bits
290
Abbreviations
291
Siemens SINUMERIK 840 Planning Manual (141 pages)
Computer Link, General Description
Brand:
Siemens
| Category:
Control Unit
| Size: 0.58 MB
Table of Contents
Table of Contents
6
General
9
Definition of Terms
10
Computer Link
10
ISO Reference Model
11
Lan
12
Map
12
Sinec Ap 1
12
Transport Connection TPV
13
Logical Peer
14
Local Area Networks
18
Bus Connection
18
The ISO Seven Layer Model
19
Access Methods
24
Sinec H1
25
Serial Connection
26
Point-To-Point Connection
26
Star Connection
27
Meshed Network
28
Bus and Serial Connections
29
Interface Modules
30
Interface Modules
36
3.1 Bus Interface Module
36
Serial Interface Modules
37
Interface Modules
39
Communication with the CP 315
40
Requirements for the Use of "Flexible Communication
41
Brief Description of Functions
41
The ISO 7-Layer Model
42
Procedures
44
3964R Procedure
44
Appendix
45
LSV2 Procedure
46
3.3.3 XON/XOFF Procedure
49
(Unequal) Nodes
49
Communication between "Intelligent" (Equal) Nodes
50
Signal Chart for the XON/XOFF Procedure
51
3.3.3.3.1 Read Data
51
Data Output
52
Rts-Line (Rts/Cts)
53
Signal Charts for the RTS/CTS Procedure
54
Data Input
54
3.3.4.1.2 Data Output
55
Communication Control in the Transparent Mode
56
Protocols
56
SINEC AP1 Protocol
57
Transparent Data Exchange
60
AS 512 Protocol
63
Communication with SIMATIC S5 Systems
70
3.4.4.1 STF Extension
70
3.4.4.2 Requirements for the Application of STF
72
Remote Communication with Programmers Via SINEC H1
72
3.4.5.1 Scope of Functions
72
3.4.5.2 Requirements for the Use of the PG REMOTE Function
73
Addressing Lists
74
Addressing Lists of the Bus Interface Module
74
Addressing Lists of the Serial Interface Module
76
For Message Frames with as 512 Protocol and Without Identification
77
For Message Frames Without as 512 Protocol and with Identification
77
For Message Frames Without as 512 Protocol and Without Identification
78
Com
80
Structure
80
Routines
81
Standard Routines
81
Plc
83
Structure
83
User Interfaces
85
Standard Functions
88
Message Frames
90
Identification
92
Meaning of the Characters in the Message Frame Identification
92
For SINUMERIK Message Frames
92
Meaning of the Characters Used in the Identifications of
93
Free Message Frames
93
Standard Message Frames
95
Kernel Sequences
95
Configurable Message Frames
96
Message Frame Overview
96
Addressing
103
Configuration and Test
105
Configuration
105
Sinec Nm
106
Sinec Nml
107
Sinps 231
108
Sinps 315
110
Test and Simulation
115
Sint
117
Fox Pg-M
118
Fox Pg-S
118
Sim 850
118
SIPRA H1 (SINEC Protocol Analyzer)
119
Abbreviations
120
Appendix
123
Reception Using the 3964R Procedure
123
LSV2 Procedure
128
XON/XOFF Procedure
135
RTS-LINE Procedure
138
Error Coding of Remote AP Protocol Processing Systems and AP Users
140
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