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SINUMERIK 840Di sl
Siemens SINUMERIK 840Di sl Manuals
Manuals and User Guides for Siemens SINUMERIK 840Di sl. We have
18
Siemens SINUMERIK 840Di sl manuals available for free PDF download: Function Manual, Diagnostic Manual, Programming Manual, Commissioning Manual, Manual, Operating Manual
Siemens SINUMERIK 840Di sl Function Manual (2184 pages)
Brand:
Siemens
| Category:
Control Systems
| Size: 15.69 MB
Table of Contents
Table of Contents
1792
Keep Tool Radius Compensation Constant
1874
Alarm Behavior
1877
Intersection Procedure for Polynomials
1878
G461/G462 Approach/Retract Strategy Expansion
1879
Toolholder with Orientation Capability
1883
General
1883
Kinematic Interaction and Machine Design
1890
Oblique Machining with 3 + 2 Axes
1898
Machine with Rotary Work Table
1899
Procedure When Using Toolholders with Orientation Capability
1904
Programming
1909
Supplementary Conditions and Control System Response for Orientation
1910
Incrementally Programmed Compensation Values
1913
G91 Extension
1913
Machining in Direction of Tool Orientation
1914
Basic Tool Orientation
1916
Special Handling of Tool Compensations
1920
Relevant Setting Data
1920
Mirror Tool Lengths (SD42900 $SC_MIRROR_TOOL_LENGTH)
1922
Mirror Wear Lengths (SD42920 $SC_WEAR_SIGN_CUTPOS)
1923
Tool Length and Plane Change (SD42940 $SC_TOOL_LENGTH_CONST)
1924
Tool Type (SD42950 $SC_TOOL_LENGTH_TYPE)
1926
Temperature Offsets in Tool Direction (SD42960 $SC_TOOL_TEMP_COMP)
1927
Tool Lengths in the WCS, Allowing for the Orientation
1927
Tool Length Offsets in Tool Direction
1927
Sum Offsets and Setup Offsets
1933
General
1933
Description of Function
1934
Activation
1937
Examples
1944
Upgrades for Tool Length Determination
1945
Taking the Compensation Values into Account Location-Specifically and Workpiece- Specifically
1945
Functionality of the Individual Wear Values
1950
Working with Tool Environments
1954
General
1954
Saving with TOOLENV
1954
Delete Tool Environment
1957
How Many Environments and Which Ones Are Saved
1958
Read T, D, DL from a Tool Environment
1959
Read Tool Lengths, Tool Length Components
1960
Tool Lengths L1, L2, L3 Assignment: LENTOAX
1967
Supplementary Conditions
1971
Flat D Number Structure
1971
SD42935 Expansions
1972
Example: Toolholder with Orientation Capability
1973
Toolholder with Orientation Capability
1973
Examples
1973
Example of Toolholder with Orientation Capability with Rotary Table
1974
Basic Tool Orientation Example
1977
Calculation of Compensation Values on a Location-Specific and Workpiece-Specific Basis
1977
Examples 3-6: SETTCOR Function for Tool Environments
1980
Data Lists
1987
Machine Data
1987
NC-Specific Machine Data
1987
Channelspecific Machine Data
1988
Axis/Spindlespecific Machine Data
1989
Setting Data
1990
Channelspecific Setting Data
1990
Signals
1991
Signals from Channel
1991
Index
1993
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Siemens SINUMERIK 840Di sl Function Manual (969 pages)
Brand:
Siemens
| Category:
Controller
| Size: 11.84 MB
Table of Contents
Table of Contents
716
NCU System Software for 840D Sl/840De Sl
7
Installation and Activation of
462
Handling Transformation
642
1 Brief Description
718
2 Detailed Description
720
General Information
720
Description of MCS Coupling Functions
721
Defining Coupling Pairs
721
Switching the Coupling ON/OFF
721
Tolerance Window
722
Description of Collision Protection
723
Defining Protection Pairs
723
Switching Collision Protection on / off
723
Configuring Example
724
User-Specific Configurations
725
Special Operating States
726
3 Boundary Conditions
728
4 Examples
730
General Start-Up of a Compile Cycle Function
730
Update of NCKOEM_CC_0013_01.02.00
731
5 Data Lists
732
Machine Data
732
Channelspecific Machine Data
732
Axis/Spindlespecific Machine Data
732
Index
735
Table of Contents
738
1 Brief Description
740
2 Detailed Description
742
Functional Description
742
Definition of Terms
743
Functional Sequence (Principle)
744
Retraceable Contour Area
747
Startup
748
Activating the Technological Function
748
Memory Configuration: Block Memory
748
Memory Configuration: Heap Memory
749
RESU Main Program Memory Area
750
Storage Location of the RESU Subroutines
751
ASUB Enable
752
PLC User Program
752
Programming
753
RESU Start/Stop/Reset (CC_PREPRE)
753
RESU-Specific Part Programs
755
Main Program (CC_RESU.MPF)
756
INI Program (CC_RESU_INI.SPF)
757
END Program (CC_RESU_END.SPF)
759
Retrace Support ASUB (CC_RESU_BS_ASUP.SPF)
760
Resu Asub (Cc_Resu_Asup.spf)
761
Retrace Support
761
Block Search with Calculation on Contour
762
Reposition
763
Temporal Conditions Affecting NC START
763
Block Search from Last Main Block
764
Function-Specific Display Data
765
Channel-Specific GUD Variables
765
Function-Specific Alarm Texts
767
3 Boundary Conditions
768
Function-Specific Boundary Conditions
768
Within Subroutines
768
Within Program Loops
769
Full Circles
769
Automatically Generated Contour Elements
769
Boundary Conditions for Standard Functions
770
Axis Exchange, 1St and 2Nd Geometry Axis
770
Channel Axes
770
Block Numbers
770
Block Search
771
Transformations
771
Compensation
772
Frames
772
Tool Offsets
772
4 Examples
774
5 Data Lists
776
Machine Data
776
General Machine Data
776
Channelspecific Machine Data
776
Index
779
Siemens SINUMERIK 840Di sl Diagnostic Manual (1054 pages)
Brand:
Siemens
| Category:
Controller
| Size: 3.81 MB
Table of Contents
SINUMERIK 840D Sl, 840Di Sl, SINAMICS, Diagnostics Manual (Dasl)
3
SINUMERIK 840D Sl, 840Di Sl, SINAMICS, Diagnostics Manual (Dasl)
4
Compactflash Cards for the User (Only for Hardware Descriptions)
5
Questions about this Documentation
5
SINUMERIK 840D Sl, 840Di Sl, SINAMICS, Diagnostics Manual (Dasl)
5
Qualified Personnel
6
Safety Instructions
6
Table of Contents
7
1 Overview of System Error Alarms
9
Structure of Alarm Description
9
Subject Matter of this Manual
9
Action List
10
Number Ranges of the Alarm Numbers
11
NCK Alarms
11
HMI Alarms/Messages
11
SINAMICS Alarms (Faults/Warnings)
12
Drive Alarms
12
PLC Alarms/Messages
12
System Errors
14
2 Overview of Alarms
15
NCK Alarms
15
No (More) Alarm(S) Present
15
NCK Battery Warning Threshold Reached
16
No Valid Firmware
16
Overview of Alarms
16
PLC Has Not Started up
16
PLC Sign-Of-Life Monitoring
16
NCK Battery Alarm
17
NCK Temperature Alarm
17
5V/24V Encoder or 15V D/A Converter Undervoltage
18
'Safety Integrated' Is Not Available for Link Axis %1
19
Link Axis Active and $MN_MM_SERVO_FIFO_SIZE != 3
19
No NCU Link Module Exists, MD %1 Reset
19
Emergency Stop
20
Fast Punching/Nibbling Not Possible in Several Channels
20
Reboot Is Delayed
20
NCU Link Communication Still Not Connected
31
26010 Axis %1 QEC: Invalid Acceleration Characteristic
382
Reaction: Alarm Display
382
Axis Name, Spindle Number
382
26011 Axis %1 QEC: Invalid Measuring Periods
383
Reaction: Alarm Display
383
Parameters: %1 = Axis Name, Spindle Number
383
Reaction: Alarm Display
384
26012 Axis %1 QEC: Feed Forward Control Not Active
386
Parameters: %1 = Axis Name, Spindle Number
386
Channel Not Ready
386
Reaction: Mode Group Not Ready
386
NC Start Disable in this Channel
386
Alarm Display
386
HMI-Alarms
558
SINAMICS-Alarms
630
Drives Alarms
995
PLC Alarms
1005
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Siemens SINUMERIK 840Di sl Commissioning Manual (632 pages)
Brand:
Siemens
| Category:
Control Unit
| Size: 16.85 MB
Table of Contents
Foreword
3
Configuration
3
Table of Contents
7
General Information on the SINUMERIK 840Di Sl
17
Overview of SINUMERIK 840Di Sl
17
System Components
18
System Software Packages and Quantity Structures
18
Hardware Components
19
Software Components
21
License Management
22
Real-Time Properties
23
System Integrity
24
Failure Safety
25
Switch off
27
UPS System
29
Overview of Software Components
31
Notes on Startup
34
Standard/Export Version
36
840Di Startup
38
Menu Command: Windows
39
Hardware Descriptions
43
Overview of Hardware Components
43
MCI2 Board for 840Di Sl
47
Assembly
47
Interface Description
48
Replace Module
50
Technical Data
54
MCI Board Extension Slot Variation
56
Assembly
56
Installation Instructions
58
Interface Description
60
Technical Data
63
Cable Distributor
65
SINUMERIK Industrial PC
71
Sinumerik Pcu 50.3
71
SINUMERIK Operator Panel Fronts
75
Operator Panel Front OP 012
75
TCU (Thin Client Unit)
77
Handheld Units
79
Handheld Terminal HT 8
79
Handheld Terminal HT 2
81
Floppy Disk Drives
83
Floppy Disk Drive 3.5" (USB)
83
Power Supply
85
SITOP POWER Standard 24V/10A
85
Uninterrupted Power Supply (UPS)
87
Sitop Power DC Ups Module 15
87
Sitop Power Accumodule 24 V DC/10 A/3.2 Ah
89
PP72/48 I/O Module
91
Assembly
91
Interface Description
92
Power Supply
100
Grounding
101
Dimension Drawing
102
Technical Data
103
ADI4 (Analog Drive Interface for 4 Axes)
104
Assembly
104
Diagnostic Repeater for PROFIBUS DP
106
Assembly
106
Configuration
109
System Overview
109
Operator Panels and Touch Panels
109
PROFIBUS DP Components
110
PCU Components
111
Electrical Design
112
MCI Board and PROFIBUS DP
112
MCI Board Extension
113
Pcu 50.3
114
Connection Overview
115
MCI Board and MCI Board Extension
115
Pcu50
117
EMC and ESD Measures
119
RI Suppression Measures
119
ESD Measures
120
Power-On and Power-Up
121
Preparing for Commissioning
121
Checklist
121
Recommended Sequence for First Commissioning
122
First Power-Up
124
Basic Commissioning of the System Software
124
Basic Commissioning of the PLC
126
Power-Up
127
SRAM Handling
127
Startup after Battery Replacement (PCU Backup Battery)
129
Startup after Replacement of the MCI Board
129
Power up after Reinstallation/Update of the 840Di Sl Software
131
Startup after Replacement of the PCU or the MCI Board
132
Startup after Importing a Backup Copy
132
Startup after Power Failure/Power Fail
133
Power-Up with Shutdown Signal
133
Service Desktop
135
Activating
135
SINUMERIK-Specific Applications
136
Setting the Boot Response for the Service Desktop
138
System Information after "Fatal Exception Error
138
Starting OEM Programs
138
User-Specific HMI Startup Images
139
HMI Explorer
140
SW Installation/Update
141
Servicecenter
142
Activating
142
NC/PLC Startup Modes
143
Backup/Restore Functions
144
Configuration of the Network Connection of the PCU (LAN/WAN)
145
License Management
146
License Management with the Automation License Manager
146
License Management with Sinucom NC
146
PLC Commissioning
149
General
149
Compatibility
149
Performance Data
149
PLC Program
150
Installing the PLC Basic Program Library
151
STEP 7 Example Projects
151
PLC User Program
153
Commissioning
155
Basic Requirements
155
External Communications Link: Ethernet
156
Local Communications Link: SOFTMC
156
Check PLC Status and Communication Interface
157
First Commissioning
157
Creating a SIMATIC S7 Project
160
Create a Project
161
Inserting Station 300
161
HW Config
163
Inserting the 840Di Sl Rack
164
Parameterizing the PROFIBUS Interface (X101)
165
Parameterizing the PROFIBUS Interface (X102) (Optional)
167
Parameterizing the MPI Interface (X102) (Optional)
169
Parameterization of the Communications Processor (CP 840D Sl) (Ethernet)
170
Networking PG/PC and PCU (Ethernet)
172
Creating a PLC Program
177
PLC Basic Program
177
PLC User Program
178
Creating a PROFIBUS Configuration
178
Load Configuration (STEP 7 -> PLC)
179
Requirements
179
Uploading the Configuration
179
Series Startup File
180
Testing the PLC Program
181
Startup Characteristics
181
Cyclic Operation
182
Monitor/Control Using the SIMATIC Manager
182
Monitor/Control Using HMI Advanced
183
Load Configuration in PG (PLC -> STEP 7)
185
Ethernet Communication
187
General Information
187
Ethernet Connections of the PCU 50.3
187
Determine Ethernet Communication Partners of the PCU
188
Check Ethernet Connection
188
SINUMERIK 840Di Sl Commissioning Tool Sinucom NC
188
STARTER SINAMICS Drive Commissioning Tool
189
External HMI Advanced
189
Mcp 483C Ie
191
Conditions for General Commissioning
191
Parameterization of the MCP
192
MCP Functions
195
Linking to the Basic PLC and User Program
196
Input/Output Image
198
Conditions for General Commissioning
201
Parameterization of the Power Supply Unit
202
Parameterization of the HT 8 Via the TCU Firmware
203
Parameterization of the HT 8 Via the System Network Center
204
Linking to the Basic PLC and User Program
206
Linking to the Basic PLC Program (FB1)
206
Signal Transmission From/To NC/PLC Interface (FC26)
208
Overview of Traversing Keys
210
Activate Traversing Keys
212
Display Traversing Keys
214
Activating User Softkeys
216
Displaying User Softkeys
217
MCS/WCS Coordinate System Switchover
218
Instructions on the Evaluation of Input Signals
219
Input/Output Image
220
Conditions for General Commissioning
222
Linking to the Basic PLC and User Program
223
Interface Signals
223
Rotary Coding Switch
225
Write Display-Line
226
Character Map
227
PROFIBUS DP Communication
229
General Information
229
PROFIBUS DP Interfaces of the MCI Board
229
PROFIBUS DP with Motion Control Option
229
Message Format for Cyclic DP Communication
231
Description of a DP Cycle
232
Networking Rules
234
Requirements
235
Creating a PROFIBUS Configuration
239
Requirement
239
Inserting DP Slaves
240
Parameterizing the Equidistant DP-Slaves Finally
242
Generating System Data Blocks (SDB)
248
Load the Configuration in the PLC
249
PROFIBUS Diagnosis
249
SIMATIC I/O Devices (ET200
249
DP Slave I/O Module PP72/48
250
Parameterization of I/O Module PP72/48
250
Inserting the DP Slave
250
Setting PROFIBUS Parameters
251
Setting the I/O Addresses
252
DP Slave MCP 310
253
General Commissioning Requirements
253
Parameterization of the MCP
255
Functions of the Machine Control Panel
258
Configure MCP 310 DP Slave
259
Linking to the Basic PLC and User Program
264
Input/Output Image
267
DP Slave MCP 483
270
Conditions for General Commissioning
270
Parameterization of the MCP
272
Functions of the Machine Control Panel
274
Configure MCP 483 DP Slave
275
Linking to the Basic PLC and User Program
280
Input/Output Image
283
ADI4 DP Slave
286
Slaveom
286
Inserting the DP Slave
286
DP Slave SINAMICS S120
287
Slaveom for SINAMICS
287
Inserting the DP Slave
287
Parameterizing DP Slaves
288
Dependencies of PROFIBUS DP Communication
294
DP Slave SIMODRIVE Drives
297
Slaveom
297
Inserting the DP Slave
297
Parameterizing DP Slaves
298
Dependencies of PROFIBUS DP Communication
303
DP Slave Diagnostic Repeater for PROFIBUS DP
305
Function
305
Area of Application
306
Connection and Commissioning
306
Drive Commissioning (SINAMICS)
307
Requirements
307
Basic Requirements
307
Safety Information
308
ONLINE Commissioning
309
Create New Project Without Project Wizard
310
Create New Project with Project Wizard
313
Drive Unit: Enter Component Topology and Configuration Automatically
316
Drive: Configuring Motors and Encoders
318
Control Unit: Selecting the PROFIBUS Meassage Frame
321
Infeed: Selecting the PROFIBUS Meassage Frame
321
Drive Unit: Check Configuration
322
Drive Unit: Configuring PROFIBUS Message Frames
324
Control Unit: Acknowledge Error (BICO Interconnection)
325
Control Unit: Output "Infeed Operation" (BICO Interconnection) Signal
326
Control Unit: Output "Infeed Ready for Activation" (BICO Interconnection) Signal
327
Infeed: Acknowledge Error (BICO Interconnection)
328
Infeed: Enable/Disable Drives Via ON/OFF1 (BICO Interconnection)
329
Drive: Enable/Disable Drives Via 2Nd OFF3 (BICO Interconnection)
330
Drive Unit: Backing up Parameters
331
Drive: Testing Motor Rotation
331
Settings of Specific Parameters
332
Example for Systems with more than 6 Drives
333
Configuration
333
Basic Commissioning
334
Drives of Control Unit 2: Additional BICO Interconnection
335
Further Terminal Assignments
337
Advice on Terminal Assignment: 1. CU (X122)
337
Advice on Terminal Assignment: 1. CU (X132)
338
Advice on Terminal Assignment: 2. up to Nth CU (X122)
338
Advice on Interconnection: 1. CU with 2Nd to Nth CU
340
Example: CU Interconnection with Line Contactor
341
Basic Principles
342
Drive Unit: Upgrade Firmware
342
Drive Commissioning (SIMODRIVE)
345
SIMODRIVE 611 Universal/E, POSMO CD/CA and si
346
Commissioning Variants
346
Preconditions for an Online Connection
347
Setting a PROFIBUS Address (SIMODRIVE 611 Universal/E)
348
Setting PROFIBUS Address (SIMODRIVE POSMO SI/CD/CA)
349
Setting the Access Interface
350
Setting the Routing Information
351
Starting Online Operation
353
Installing Simocom U
354
NC Commissioning with HMI Advanced
355
General Procedure
355
Machine and Setting Data
356
Display and Input
359
Protection Levels
360
Machine Data Display Filter
363
System Data
365
Resolutions
365
Standardization of Physical Units of Machine Data and Setting Data
367
Changing Scaling Machine Data
370
Loading Default Machine Data
371
Switching over the Measuring System
372
Traversing Ranges
374
Positioning Accuracy of the Control System
374
Cycle Times
375
Velocities
379
Memory Configuration
381
DRAM Memory
382
SRAM Memory
383
Axes and Spindles
385
Axis Configuration
385
Axis Names
388
Drive Configuration
389
Setpoint/Actual Value Channels
393
Incremental Measuring System Settings
396
Parameterization of Absolute Measuring Systems
399
Parameterization of a 2Nd Measuring System with ADI4
402
DSC (Dynamic Servo Control)
405
Drive Optimization
407
Rotary Axes
407
Positioning Axes
409
Indexing Axes
410
Parameter Sets of Axis/Spindle
411
Position Controller
413
Speed Setpoint Matching
417
Drift Compensation
420
Axis Velocity Matching
421
Axis Monitoring
423
Axis Homing
431
Spindle Basic Data
441
Setpoint/Actual Value Channels of Spindle
444
Gear Stages
444
Spindle Measuring Systems
445
Speeds and Setpoint Adjustment for Spindle
447
Positioning the Spindle
450
Synchronizing Spindle
451
Spindle Monitoring
453
Spindle Data
456
Handwheels
460
General Information
460
Connection Via Cable Distributor
460
Connection Via PROFIBUS
461
Connection Via Ethernet
464
Digital and Analog I/O Devices
467
Parameterization of the Number of Inputs/Outputs Used
468
Assignment of Inputs/Outputs to the Signal Modules
469
System Variable $A
470
Digital Input/Output Bytes and System Variables
471
Dynamic Response
472
Configuration Example
473
Loadable Compile Cycles
478
Load a Compile Cycle
479
Interface Version Compatibility
479
Software Version of a Compile Cycle
481
Constraints
481
Activating and Licensing Technology Functions
482
Data Descriptions (MD)
483
Profibus Dp
484
Setting the Parameters for the Shut-Down Behavior
484
Data Descriptions (MD)
484
Initial Settings
485
NC/PLC Diagnosis
486
Menu: Diagnostics
486
Menu: Settings
490
Alarm and Message Texts
493
Configuration File MBDDE.INI
493
Standard Text Files
494
User Text Files
494
Syntax for Alarm Text Files
497
Setting the Alarm Log Properties
500
Axis and Spindle Test Run
501
Requirements
501
Drives: SINAMICS S120
501
Drives: SIMODRIVE
502
NC/PLC Interface Signals
502
Axis Dry Run
504
Spindle Dry Run
505
Drive Optimization with HMI Advanced
507
Overview
507
Measuring Functions
508
Special Functions
510
Frequency Response Measurements
512
Measurement of Current Control Loop
513
Speed Control Loop Measurement
514
Position Control Measurement
518
Graphic Display
522
Trace Function
525
Trace Function Properties
525
Main Screen and Operation
526
Parameter Assignment
527
Performing the Measurement
530
Display Function
531
File Function
533
Print Graphic
535
Automatic Controller Setting
538
Drives: SINAMICS S120
538
Drives: SIMODRIVE 611 Universal
539
User Data Backup/Series Commissioning
541
Explanations on Data Backup
541
Creating a Series Commissioning File
543
General Information
543
HMI Advanced (Option)
545
Sinucom NC
546
Considerations When Backing up PLC Data
547
Importing a Series Startup File with HMI Advanced
548
SINAMICS S120 Standard Commissioning with STARTER
549
Software Installation/Update and Data Backup
551
PTP Network Connection
551
Establishing a Network Connection
551
Configuring the External Computer (Windows NT)
552
Configuring the External Computer (Windows XP)
555
Configuring the PCU
557
Partitioning of the PCU Hard Disk
558
Software Installation/Update (Windows)
559
Restoring the As-Delivered State
560
Requirements
560
Restoring the Partitions
561
Installation of the SINUMERIK 840Di Sl Applications
561
License Management
563
Basic Principles
563
Important Terms
563
Overview
564
Web License Manager
565
Automation License Manager
565
License Database
565
MCI Board and Hardware Serial Number
567
SINUMERIK License Key
568
Browser Settings for Using the A&D Mall
569
Proxy Settings for the Download of License Information
570
Assigning Via Web License Manager
571
Execute Assignment Via Direct Access
571
Execute Assignment Via Customer Login
572
Assigning Via Automation License Manager
574
Overview of Functions
574
Installing Automation License Manager
575
Enable/Disable SINUMERIK Plug-In
576
Define Parameters of TCP/IP Communication with a Control
577
Update the "Management" Navigation View
580
Display the License Information of a Hardware Unit
581
Create Control Image (Offline)
582
Align License Requirement for a Hardware Unit
583
Transferring License Information for a Control Image (Offline) to a Control System (Online)
584
840Di-Specific Data and Functions
587
Interface Signals
587
840Di Sl-Specific Interface Signals
587
Interface Signals Not Supported
588
Expanded Message Frame Configuration/Evaluation of Internal Drive Variables
589
Description of Functions
589
Requirements
591
Project Design: SINAMICS S120 and SIEMENS Message Frame 116
592
Project Design: SINAMICS S120 and Expanded Message Frame Configuration
592
Project Design: SIMODRIVE
595
Constraints
600
Data Descriptions (MD, System Variable)
602
Interrupts
603
Travel to Fixed Stop with High-Resolution Torque Reduction
604
Description of Functions
604
Comparison
605
Parameter Assignment: SINAMICS S120
605
Parameter Assignment: SIMODRIVE
606
Parameter Assignment: External Drives
606
Parameter Assignment: SINUMERIK 840Di Sl NC
606
Constraints
608
Data Description (MD)
609
Interrupts
610
Appendix
611
Abbreviations
611
Feedback on the Documentation
616
Overview
618
Glossary
619
Index
625
Siemens SINUMERIK 840Di sl Programming Manual (551 pages)
Measuring cycles
Brand:
Siemens
| Category:
Control Unit
| Size: 13.93 MB
Table of Contents
Table of Contents
7
1 General
17
Basics
17
General Prerequisites
18
Behavior on Block Search, Dry Run, Program Testing, Simulation
19
Reference Points on the Machine and Workpiece
21
Definition of the Planes, Tool Types
23
Probes that Can be Used
27
Probe, Calibration Body, Calibration Tool
29
Measuring Workpieces on Milling Machines, Machining Centers
29
Measuring Tools on Milling Machines, Machining Centers
30
Measuring Workpieces at the Turning Machines
31
Measuring Tools at Lathes
34
Measurement Principle
36
Measuring Strategy for Measuring Workpieces with Tool Offset
40
Parameters for Checking the Measurement Result and Offset
43
Effect of Empirical Value, Mean Value, and Tolerance Parameters
48
Overview of Measuring Cycle Functions for Milling Technology
49
Tool Measurement on Milling Machines, Machining Centers
49
Calibrating Workpiece Probes
50
Workpiece Measurement at One Point
50
Measuring the Workpiece Parallel to the Axis
51
Measuring a Workpiece at an Angle
54
Measuring a Surface at an Angle
55
Measuring Spheres
56
Workpiece Measurement: Setting-Up a Corner
57
Overview of Measuring Cycle Functions for Turning Technology
58
Measuring Tools at Lathes
58
Calibrating Workpiece Probes
59
Measuring Workpieces at Lathes: 1-Point Measurement
60
Measuring Workpieces at Lathes: 2-Point Measurement
61
2 Parameter Description
63
Parameter Concept of the Measuring Cycles
63
Parameter Overview
64
Defining Parameters
64
Result Parameters
66
Description of the most Important Defining Parameters
67
Measurement Variant: _MVAR
67
Number of the Measuring Axis: _MA
67
Tool Number and Tool Name: _TNUM and _TNAME
68
Offset Number: _KNUM
69
Offset Number _KNUM Extended for Tool Offset: up to 9 Digits
72
Correcting Setup and Additive Offset in Workpiece Measurement: _DLNUM
73
Correcting the Tool of a Stored Tool Environment: _TENV
74
Example of Automatic Tool Offset with and Without Saved Tool Environment in Workpiece Measuring Cycles
74
Variable Measuring Velocity: _VMS
76
Offset Angle Position: _CORA
76
Tolerance Parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and _TSA
77
Measurement Path: _FA
78
Probe Type, Probe Number: _PRNUM
79
Empirical Value, Mean Value: _EVNUM
80
Multiple Measurement at the same Location: _NMSP
81
Weighting Factor for Mean Value Calculation
81
3 Measuring Cycle Help Programs
83
Measuring Cycle Subroutines
83
Overview
83
CYCLE116: Calculation of Center Point and Radius of a Circle
84
Measuring Cycle User Programs
86
General Information
86
CYCLE198: User Program before Undertaking Measurement
86
CYCLE199: User Program after Undertaking Measurement
86
Package Structure of the Measuring Cycles
87
4 Measuring in JOG
89
Overview
89
Workpiece Measurement
93
Overview
93
General Information
93
Operational Sequence
93
Function Interface of the Measuring Point Softkeys (P1
95
Measuring in JOG with Active TRAORI
96
Calibrating the Workpiece Probe
97
General Information
98
Calibrating Probe Length
98
Calibrating Probe Radius
99
Measure Edge
100
General Information
100
Setting the Edge
102
Orienting the Edge
103
Distance 2 Edges
105
Measuring Corner
107
General Information
107
Right-Angled Corner
108
Any Corner
110
Measuring Pocket, Hole or Spigot
111
General Information
111
Rectangular Pocket or 1 Hole or 1 Spigot
112
Holes or 2 Circular Spigots
115
Holes or 3 Circular Spigots
117
Holes or 4 Circular Spigots
119
Align Plane
121
General Information
121
Measuring a Plane that Is Oblique in Space
122
Rejection, Repetition, End of Measurement
123
Rejection and Repetition of Measurements
123
Terminating the Measurement
123
Cascaded Measurement
125
Support of Set-Up in JOG - after Measurement
126
General Information
126
Example 1
127
Example 2
128
Measuring the Tool
130
Overview of Function and Sequence
130
Calibrating the Tool Probe
130
Measuring Milling or Drilling Tools
132
Siemens SINUMERIK 840Di sl Programming Manual (687 pages)
Job planning
Brand:
Siemens
| Category:
Control Unit
| Size: 6.84 MB
Table of Contents
Table of Contents
7
Flexible NC Programming
15
Variables and Arithmetic Parameters (User-Defined Variables, Arithmetic Parameters, System Variables)
15
Variable Definition (DEF User-Defined Variables LUD, GUD, PUD)
17
Array Definitions (DEF, SET, REP)
21
Indirect Programming
27
Tables
28
Run String as Parts Program Line (EXECSTRING)
30
Assignments
31
Arithmetic Operations/Functions
32
Comparison and Logical Operations
34
Precision Correction on Comparison Errors (TRUNC)
36
Priority of the Operations
38
Possible Type Conversions
39
String Operations
40
Type Conversion to STRING
41
Type Conversion of STRING
42
Concatenation of Strings
42
Conversion to Lower/Upper Case
44
Length of the String
44
Look for Character/String in the String
45
Selection of a Substring
46
Selection of a Single Character
47
CASE Statement
48
Control Structures
50
Program Coordination
53
Interrupt Routine (SETINT, DISABLE, ENABLE, CLRINT)
59
Axis Replacement, Spindle Replacement (RELEASE, GET, GETD)
68
Transfer Axis to Another Channel (AXTOCHAN)
72
NEWCONF: Setting Machine Data Effective
74
WRITE: Write File
75
DELETE: Delete File
77
READ: Read Lines in the File
78
ISFILE: File Present in the NCK User Memory
80
FILEDATE/TIME/SIZE/STAT/INFO: File Information
81
CHECKSUM: Form the Checksum over an Array
83
ROUNDUP: Round up
84
Subroutines, Macros
85
Using Subroutines
85
Subroutines with SAVE Mechanism
87
Subroutines with Parameter Transfer (PROC, VAR)
89
Call Subroutines (L or EXTERN)
93
Parameterized Subroutine Return (RET)
98
Subroutine with Program Repetition (P)
102
Modal Subroutine (MCALL)
103
Indirect Subroutine Call (CALL)
105
Repeating Program Sections with Indirect Programming (CALL)
106
Indirect Call of a Program Programmed in ISO Language (ISOCALL)
107
Calling Subroutine with Path Specification and Parameters (PCALL)
108
Extend Search Path for Subroutine Calls with CALLPATH
108
Search Path Adaptation of the Subroutines Prepared During Startup
110
Execute External Subroutine (EXTCALL)
111
Subroutine Call with M, T and D Functions
115
Suppress Individual Block (SBLOF, SBLON)
116
Suppress Current Block Display (DISPLOF)
120
Cycles: Setting Parameters for User Cycles
121
Macro Technique (DEFINE
125
File and Program Management
127
Program Memory
127
Working Memory
132
Defining User Data
134
Protection Levels for User Data, MD, SD and NC Commands
138
Defining Protection Levels for User Data (GUD)
138
Automatic Activation of Guds and Macs
140
Change the Protection Data for the Machine and Setting Data (REDEF MD, SD)
141
Protection Levels for NC Commands (REDEF)
142
REDEF Changing the Attributes of the NC Language Elements
145
SEFORM Structuring Statement in the Step Editor
150
Protection Zones
151
Definition of the Protection Zones (CPROTDEF, NPROTDEF)
151
Activating, Deactivating Protection Zones (CPROT, NPROT)
154
Checking for Protection Zone Violation, Working Area Limitation and Software Limits
157
Special Motion Commands
165
Approaching Coded Positions (CAC, CIC, CDC, CACP, CACN)
165
Spline Interpolation (ASPLINE, BSPLINE, CSPLINE, BAUTO, BNAT, BTAN)
167
Spline Grouping (SPLINEPATH)
175
Compressor (COMPOF/ON, COMPCURV, COMPCAD)
176
Polynomial Interpolation (POLY, POLYPATH)
180
Settable Path Reference (SPATH, UPATH)
186
Measurements with Touch Trigger Probe (MEAS, MEAW)
188
Extended Measuring Function (MEASA, MEAWA, MEAC) (Option)
191
Special Functions for OEM Users (OEMIPO1, OEMIPO2, G810 to G829)
200
Feed Reduction with Corner Deceleration (FENDNORM, G62, G621)
200
Programmed End-Of-Motion Criterion (FINEA, COARSEA, IPOENDA, IPOBRKA, ADISPOSA)
202
Programmable Servo Parameter Set (SCPARA)
205
Frames
207
Coordinate Transformation Via Frame Variables
207
Predefined Frame Variable ($P_BFRAME, $P_IFRAME, $P_PFRAME, $P_ACTFRAME)
209
Frame Variables / Assigning Values to Frames
215
Assigning Direct Values (Axis Value, Angle, Scale)
215
Reading and Changing Frame Components (TR, FI, RT, SC, MI)
218
Linking Complete Frames
219
Defining New Frames (DEF FRAME)
221
Specifying Frame Rotations (ROT, ROTS, TOFRAME, TOROT, PAROT)
221
Coarse and Fine Offsets (CFINE; CTRANS)
222
DRF Offset
224
External Zero Offset
225
Preset Offset (PRESETON)
226
Deactivating Frames (DRFOF, G53, G153, and SUPA)
227
Frame Calculation from Three Measuring Points in Space (MEAFRAME)
228
NCU Global Frames
232
Channel-Specific Frames ($P_CHBFR, $P_UBFR)
233
Frames Active in the Channel
234
Transformations
239
General Programming of Transformation Types
239
Orientation Movements for Transformations
242
Overview of Orientation Transformation TRAORI
245
Three, Four and Five Axis Transformation (TRAORI)
247
General Relationships of Universal Tool Head
247
Three, Four and Five Axis Transformation (TRAORI)
250
Variants of Orientation Programming and Initial Setting (OTIRESET)
251
Programming of the Tool Orientation (a
253
Face Milling (3D-Milling A4, B4, C4, A5, B5, C5)
260
Orientation Axis Reference (ORIWKS, ORIMKS)
261
Programming the Orientation Axes (ORIAXES, ORIVECT, ORIEULER, ORIRPY)
263
Orientation Programming Along the Peripheral Surface of a Taper (ORIPLANE, Oriconxx)
265
Specification of Orientation for Two Contact Points (ORICURVE, PO[XH]=, PO[YH]=, PO[ZH]=)
269
Orientation Polynomials (Po[Angle], Po[Coordinate])
271
Rotations of the Tool Orientation (ORIROTA, ORIROTR/TT, ORIROTC, THETA)
273
Orientations Relative to the Path
275
Orientation Types Relative to the Path
275
Rotation of the Tool Orientation Relative to the Path (ORIPATH, ORIPATHS, Angle of Rotation)
277
Interpolation of the Tool Rotation Relative to the Path (ORIROTC, THETA)
279
Smoothing of Orientation Characteristic (ORIPATHS A8=, B8=, C8=)
281
Compression of the Orientation COMPON (a
282
Online Tool Length Compensation (TOFFON, TOFFOF)
286
Kinematic Transformation
289
Milling on Turned Parts (TRANSMIT)
289
Cylinder Surface Transformation (TRACYL)
293
Inclined Axis (TRAANG)
301
Inclined Axis Programming (G05, G07)
304
Cartesian PTP Travel
306
PTP for TRANSMIT
310
Constraints When Selecting a Transformation
314
Deselect Transformation (TRAFOOF)
315
Chained Transformations (TRACON, TRAFOOF)
316
Replaceable Geometry Axes (GEOAX)
318
Tool Offsets
323
Offset Memory
323
Language Commands for Tool Management
326
Online Tool Compensation (PUTFTOCF, PUTFTOC, FTOCON, FTOCOF)
329
Keep Tool Radius Compensation Constant (CUTCONON)
335
Activate 3D Tool Offsets (CUT3DC
337
Activate 3D Tool Offsets (CUT3DC, CUT3DF, CUT3DFS, CUT3DFF)
337
Tool Radius Compensation: Peripheral Milling, Face Milling
339
Tool Types/Tool Change with Changed Dimensions (G40, G41, G42)
341
Compensation on the Path, Path Curvature, and Insertion Depth ISD and Tool Status (CUT3DC)
343
Inside Corners/Outside Corners and Intersection Procedure (G450/G451)
345
Circumferential Milling with Limitation Surfaces General Use
347
Consideration of a Limitation Surface (CUT3DCC, CUT3DCCD)
348
Tool Orientation (ORIC, ORID, OSOF, OSC, OSS, OSSE, OSD, OST)
352
Free Assignment of D Numbers, Cutting Edge Numbers
358
Free Assignment of D Numbers, Cutting Edge Numbers (CE Address)
358
Checking D Numbers (CHKDNO)
359
Renaming D Numbers (GETDNO, SETDNO)
360
Deriving the T Number from the Specified D Number (GETACTTD)
361
Invalidate D Numbers (DZERO)
361
Tool Holder Kinematics
362
Path Traversing Behavior
367
Tangential Control (TANG, TANGON, TANGOF, TANGDEL)
367
Coupled Motion (TRAILON, TRAILOF)
374
Curve Tables (CTAB)
378
Curve Tables: General Relationships
378
Principal Functions Curve Tables (CTABDEF, CTABEND, CTABDEL)
379
Curve Table Forms (CTABDEL, CTABNOMEM, CTABFNO, CTABID, CTABLOCK, CTABUNLOCK)
384
Behavior at the Edges of Curve Tables (CTABTSV, CTABTSP, CTABMIN, CTABMAX)
388
Access to Curve Table Positions and Table Segments (CTAB, CTABINV, CTABSSV, CTABSEV)
393
Axial Leading Value Coupling (LEADON, LEADOF)
397
Feedrate Response (FNORM, FLIN, FCUB, FPO)
403
Program Run with Preprocessing Memory (STARTFIFO, STOPFIFO, STOPRE)
408
Conditionally Interruptible Program Sections (DELAYFSTON, DELAYFSTOF)
410
Preventing Program Position for SERUPRO (IPTRLOCK, IPTRUNLOCK)
415
Repositioning at Contour (REPOSA/L, REPOSQ/H, RMI, RMN, RMB, RME)
417
Motion Synchronous Actions
427
Structure, Basic Information
427
Programming and Command Elements
429
Validity Range: Identification Number ID
430
Cyclic Checking of the Condition
431
Actions
433
Operators for Conditions and Actions
434
Main Run Variables for Synchronized Actions
435
General Information on System Variables
435
Implicit Type Conversion
436
GUD Variables for Synchronous Actions
437
Default Axis Identifier (NO_AXIS)
439
Synchronized Action Marker $Ac_Marker[N]
440
Synchronized Action Parameters $Ac_Param[N]
441
Arithmetic Parameter $R[N]
441
Read and Write NC Machine and NC Setting Data
443
Timer-Variable $Ac_Timer[N]
444
FIFO Variable $Ac_Fifo1[N]
445
Information about the Block Types in the Interpolator
447
Actions in Synchronized Actions
449
Overview
449
Output of Auxiliary Functions
452
Set Read-In Disable (RDISABLE)
452
Cancel Preprocessing Stop (STOPREOF)
453
Delete Distance-To-Go (DELDTG)
454
Polynomial Definition (FCTDEF)
456
Synchronized Function (SYNFCT)
459
Clearance Control with Limited Compensation $AA_OFF_MODE
462
Online Tool Offset (FTOC)
465
Online Tool Length Offset ($Aa_Toff[Tool Direction])
467
Positioning Movements
468
Position Axis (POS)
469
Position in Specified Reference Range (POSRANGE)
471
Start/Stop Axis (MOV)
472
Axis Replacement (RELEASE, GET)
473
Axial Feed (FA)
477
Software Limit Switch
477
Axis Coordination
478
Set Actual Values (PRESETON)
479
Spindle Motions
480
Coupled Motion (TRAILON, TRAILOF)
480
Leading Value Coupling (LEADON, LEADOF)
482
Measuring (MEAWA, MEAC)
484
Initialization of Array Variables with SET, REP
485
Set/Delete Wait Markers with SETM, CLEARM
486
Error Responses During SETAL Cycle Alarms
486
Travel to Fixed Stop (FXS and FOCON/FOCOF)
487
Determining the Path Tangent in Synchronized Actions
489
Determining the Current Override
490
Time Use Evaluation of Synchronized Actions
491
Technology Cycles
493
Context Variable ($P_TECCYCLE)
496
Call by Value Parameters
497
Default Parameter Initialization
497
Control Processing of Technology Cycles (ICYCOF, ICYCON)
498
Cascading Technology Cycles
499
Technology Cycles in Non-Modal Synchronized Actions
499
IF Check Structures
500
Jump Instructions (GOTO, GOTOF, GOTOB)
500
Lock, Unlock, Reset (LOCK, UNLOCK, RESET)
501
Delete Synchronized Action (CANCEL)
503
Restrictions
504
Oscillation
509
Asynchronous Oscillation
509
Control Oscillation Via Synchronized Actions
514
Punching and Nibbling
521
Activation, Deactivation
521
Punching and Nibbling on or off (SPOF, SON, PON, SONS, PONS, PDELAYON/OF)
521
Automatic Path Segmentation
525
Path Segmentation for Path Axes
528
Path Segmentation for Single Axes
530
Additional Functions
533
Axis Functions (AXNAME, AX, SPI, AXTOSPI, ISAXIS, AXSTRING)
533
Check Scope of NC Language Present (STRINGIS)
535
ISVAR ( ) Function Call and Read Machine Array Index
540
Learn Compensation Characteristics (QECLRNON, QECLRNOF)
542
Synchronous Spindle
544
Synchronous Spindle (COUPDEF, COUPDEL, COUPON/ONC, COUPOF/OFS, COUPRES)
544
Electronic Gear (EG)
556
Defining an Electronic Gear (EGDEF)
556
Activate Electronic Gear (EGON)
557
Deactivate Electronic Gear (EGOFS)
560
Revolutional Feedrate (G95)/Electronic Gear (FPR)
561
Extended Stop and Retract
562
Drive-Independent Responses to ESR
564
NC-Controlled Reactions to Retraction
566
NC-Controlled Reactions to Stoppage
570
Generator Operation/DC Link Backup
570
Drive-Independent Stopping
571
Drive-Independent Retraction
572
Link Communication
573
Access to a Global NCU Memory Area
574
Axis Container (AXCTWE, AXCTWED)
576
Program Runtime/Workpiece Counter
579
General
579
Program Runtime
579
Workpiece Counter
580
Interactive Window Call from Parts Program, Command
582
Influencing the Motion Control
583
Percentage Jerk Correction (JERKLIM)
583
Percentage Velocity Correction (VELOLIM)
584
Master/Slave Grouping (MASLDEF, MASLDEL, MASLOF, MASLOF, MASLOFS)
585
User Stock Removal Programs
589
Supporting Function for Stock Removal
589
Contour Preparation (CONTPRON)
590
Contour Decoding (CONTDCON)
596
Intersection of Two Contour Elements (INTERSEC)
600
Traversing a Contour Element from the Table (EXECTAB)
602
Calculate Circle Data (CALCDAT)
603
Tables
605
List of Statements
605
List of Abbreviations
642
Glossary
647
Index
669
Siemens SINUMERIK 840Di sl Manual (545 pages)
Brand:
Siemens
| Category:
Control Unit
| Size: 5.38 MB
Table of Contents
Sinumerik 840Di Sl
1
Table of Contents
1
Table of Contents
11
General Information on the SINUMERIK 840Di Sl
21
System Components
22
Software Components
24
Real-Time Properties
26
System Integrity
27
Failure Safety
28
Deactivation
30
UPS System
31
Overview of Software Components
33
Notes on Commissioning
35
Standard/Export Version
37
DI Start-Up
38
Menu Command: Window
39
Hardware Descriptions
43
Design
46
Interface Description
47
Module Replacement
49
Technical Data
52
MCI Board Extension Slot Variant
53
Installation Instructions
55
Interface Description
57
Technical Data
60
Cable Distributor
61
SINUMERIK Industrial PC
66
SINUMERIK Operator Panel Fronts
69
TCU (Thin Client Unit)
71
Floppy Disk Drives
73
Power Supply
74
Uninterruptible Power Supply (UPS)
76
Sitop Power Accu Module 24 V DC/10 A/3.2 Ah
78
O Module PP72/48
79
Interface Description
80
Power Supply
87
Grounding
88
Dimension Drawing
89
Technical Data
90
ADI4 (Analog Drive Interface for 4 Axes)
91
Diagnostic Repeater for PROFIBUS DP
93
Design
95
PROFIBUS DP Components
96
MPI Components
97
Electrical Design
98
MCI Board and MPI Bus
99
Pcu 50.3
100
Overview of Connections
101
Pcu50
103
EMC and ESD Measures
105
ESD Measures
106
Power-On and Power-Up
107
Power on and Power-Up
108
First Power-Up
109
PLC Commissioning
110
Booting
111
Start-Up after Battery Replacement (PCU Backup Battery)
112
Power up after Reinstallation/Update of the 840Di Sl Software
114
Start-Up after Replacement of the PCU or the MCI Board
115
Power-Up with Shutdown Signal
116
Service Desktop
117
Setting the Boot Response for the Service Desktop
119
Starting OEM Programs
120
User-Specific HMI Start-Up Images
121
SW Installation/Update
122
Servicecenter
123
Backup/Restore Functions
125
Configuring the Network Link of PCU (LAN/WAN)
126
License Management
127
PLC Commissioning
129
PLC Program
130
STEP 7 Example Projects
131
PLC User Program
132
Commissioning
134
Ethernet Communication
135
Local Communications Link: SOFTMC
136
First Commissioning
137
PROFIBUS Communication
139
Creating a Project
140
HW Config
141
Inserting the 840Di Sl Rack
142
Parameterizing the PROFIBUS Interface (X101)
143
Parameterizing the PROFIBUS Interface (X102) (Optional)
144
Parameterizing the MPI Interface (X102) (Optional)
145
Networking PG/PC and PCU (Ethernet)
147
Creating a PLC Program
152
PLC User Program
153
Loading the Configuration
154
Series Startup File
155
Testing the PLC Program
156
Cyclic Operation
157
Monitor/Control Using HMI Advanced
158
Load Configuration into PG (PLC --> STEP 7)
160
Ethernet Communication
161
Checking an Ethernet Connection
162
SINUMERIK 840Di Sl Commissioning Tool: Sinucom NC
163
External HMI Advanced
164
Conditions for General Commissioning
165
Parameterization of the MCP
166
MCP Functions
168
Linking to the Basic PLC and User Program
169
Input/Output Image
171
PROFIBUS DP Communication
175
Message Format for Cyclic DP Communication
176
Description of a DP Cycle
177
Networking Rules
178
Requirements
180
Creating a PROFIBUS Configuration
183
Inserting DP Slaves
184
Final Parameterization of the Isochronous DP Slaves
185
Generating System Data Blocks (SDB)
190
Loading a Configuration into the PLC
191
SIMATIC I/O Devices (ET200...)
192
Inserting a DP Slave
193
Setting the I/O Addresses
194
DP Slave: MCP 310
195
Parameterization of the MCP
196
Functions of the Machine Control Panel
198
Configuring the DP Slave: MCP 310
200
Linking to the Basic PLC and User Program
203
Input/Output Image
206
DP Slave: MCP 483
209
Parameterization of the MCP
210
Functions of the Machine Control Panel
211
Configuring the DP Slave: MCP 483
213
Linking to the Basic PLC and User Program
216
Input/Output Image
219
DP Slave: ADI4
222
DP Slave: SINAMICSS120
223
Parameterizing DP Slaves
224
Dependencies of PROFIBUS DP Communication
228
DP Slave: SIMODRIVE Drives
231
Parameterizing DP Slaves
232
Dependencies of PROFIBUS DP Communication
236
DP Slave: Diagnostic Repeater for PROFIBUS DP
238
Application Range
239
Drive Commissioning (SINAMICS)
241
Safety Information
242
ONLINE Commissioning
243
Creating a New Project
244
Drive Unit: Acquiring the Component Topology and Configuring Automatically
247
Drive: Configuring the Motors and Encoders
250
Control Unit: Selecting the PROFIBUS Message Frame
252
Drive Unit: Checking the Configuration
253
Drive Unit: Configuring the PROFIBUS Message Frame
255
Control Unit: Error Acknowledgement (BICO Interconnection)
256
Control Unit: Infeed Operation (BICO Interconnection)
257
Control Unit: Infeed Ready to Start (BICO Interconnection)
258
Infeed: Error Acknowledgement(BICO Interconnection)
259
Infeed: Enable (BICO Interconnection)
260
Drive: Enable OFF3 (BICO Interconnection)
261
Drive Unit: Saving Parameters
262
Settings of Specific Parameters
263
Example for Systems with more than 6 Drives
264
Drives of Control Unit 2: Additional BICO Interconnection
265
Further Terminal Assignments
268
Proposal for Terminal Assignment: 1St CU (X132)
269
Proposal for Terminal Assignment: 1St CU with 2Nd - Nth CU
270
Example: CU Interconnection with Line Contactor
271
Fundamentals
272
Drive Commissioning (SIMODRIVE)
275
Preconditions for an Online Connection
277
Setting PROFIBUS Address (SIMODRIVE POSMO SI/CD/CA)
279
Setting the MPI Interface
280
Setting the Routing Information
281
Starting Online Operation
282
Installing Simocom U
283
NCK Commissioning with HMI Advanced
285
Display and Input
287
Protection Levels
288
Machine Data Display Filter
291
System Data
292
Normalization of Physical Quantities of Machine and Setting Data
294
Changing Scaling Machine Data
296
Loading Default Machine Data
297
Switching over the Measuring System
298
Traversing Ranges
300
Cycle Times
301
Velocities
305
Memory Configuration
306
DRAM Memory
307
SRAM Memory
308
Axes and Spindles
310
Axis Names
313
Drive Configuration
314
Setpoint/Actual Value Channels
318
Incremental Measuring System Settings
321
Parameterization of Absolute Measuring Systems
324
Siemens SINUMERIK 840Di sl Programming Manual (560 pages)
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 8.37 MB
Table of Contents
Sinumerik 3
1
Table of Contents
1
Preface
3
Fundamental Geometrical Principles/Fundamental Principles of Nc Programming
7
1 Fundamental Geometrical Principles
13
Description of Workpiece Points
13
Workpiece Coordinate Systems
13
Fundamental Geometrical Principles
14
Definition of Workpiece Positions
14
Absolute Dimensions
17
Polar Coordinates
17
Incremental Dimension
19
Plane Designations
21
Position of Zero Points
22
Overview of Various Coordinate Systems
24
Position of Coordinate Systems
24
Machine Coordinate System
25
Basic Coordinate System
28
Workpiece Coordinate System
30
Frame System
31
Assignment of Workpiece Coordinate System to Machine Axes
33
Axes
34
Current Workpiece Coordinate System
34
Main Axes/Geometry Axes
36
Machine Axes
37
Main Spindle, Master Spindle
37
Special Axes
37
Channel Axes
38
Path Axes
38
Positioning Axes
38
Synchronized Axes
39
Command Axes
40
Link Axes
40
PLC Axes
40
Lead Link Axes
42
Coordinate Systems and Workpiece Machining
44
2 Fundamental Principles of NC Programming
47
Structure and Contents of an NC Program
47
Fundamental Principles of
48
Language Elements of the Programming Language
49
Positional Data
52
Programming a Sample Workpiece
69
First Programming Example for Milling Application
70
Second Programming Example for Milling Application
71
Programming Example for Turning Application
74
3 Positional Data
77
General Notes
77
Program Dimensions
77
Absolute Dimension (G90, X=AC)
78
Absolute/Relative Dimensions
78
Incremental Dimensions (G91, X=IC)
82
Absolute Dimension for Rotary Axes (DC, ACP, ACN)
86
Dimensions Inch/Metric, (G70/G700, G71/G710)
88
Dimensions for Radius, Diameter in the Channel (DIAMON/OF, DIAM90)
91
Special Turning Functions
91
Position of Workpiece
96
Zero Offset Frame
98
Selection of Working Plane (G17 to G19)
104
Working Area Limitation in BCS (G25/G26, WALIMON, WALIMOF)
108
Working Area Limitation in WCS/SZS (WALCS0
111
Reference Point Approach (G74)
114
4 Motion Commands
115
General Notes
115
Motion Commands
116
Defining the Pole (G110, G111, G112)
118
Travel Commands with Polar Coordinates, Polar Angle, Polar Radius
118
Traversing Commands with Polar Coordinates, (G0, G1, G2, G3 AP
121
Rapid Traverse Movement (G0, RTLION, RTLIOF)
125
Linear Interpolation (G1)
129
Circular Interpolation Types, (G2/G3, CIP, CT)
131
Circular Interpolation with Center Point and End Point (G2/G3, I=, J=, K=AC
135
Circular Interpolation with Radius and End Point (G2/G3, CR)
139
Circular Interpolation with Arc Angle and Center Point (G2/G3, AR=)
141
Circular Interpolation with Polar Coordinates (G2/G3, AP=, RP=)
143
Circular Interpolation with Intermediate and End Points (CIP)
145
Circular Interpolation with Tangential Transition (CT)
147
Helical Interpolation (G2/G3, TURN=)
150
Involute Interpolation (INVCW, INVCCW)
155
Contour Definitions
159
Straight Line with Angle (X2
159
Two Straight Lines (ANG1, X3
160
Three Straight Lines (ANG1, X3
161
End Point Programming with Angle
163
Thread Cutting with Constant Lead (G33)
164
Programmable Run-In and Run-Out Paths (DITS, DITE)
171
Linear Progressive/Degressive Thread Pitch Change (G34, G35)
173
Tapping Without Compensating Chuck (G331, G332)
175
Tapping with Compensating Chuck (G63)
179
Retraction for Thread Cutting (LFOF, LFON, LIFTFAST, DILF, ALF)
181
Stop with Thread Cutting (LFOF, LFON, LFTXT, LFWP, LFPOS)
181
Lifting on Retraction (LFTXT, LFWP, LFPOS, POLF, POLFMASK; POLFMLIN)
183
Approaching a Fixed Point (G75)
186
Travel to Fixed Stop (FXS, FXST, FXSW)
188
Chamfer, Rounding (CHF, CHR, RND, RNDM, FRC, FRCM)
193
5 Path Action
199
General Notes
199
Programming Path Travel Behavior
199
Path Action
200
Exact Stop (G60, G9, G601, G602, G603)
202
Continuous-Path Mode (G64, G641, G642, G643, G644)
205
Acceleration Behavior
215
Acceleration Response, BRISK, SOFT, DRIVE
215
Influence of Acceleration on Following Axes (VELOLIMA, ACCLIMA, JERKLIMA)
217
Technology G Group (DYNNORM, DYNPOS, DYNROUGH, DYNSEMIFIN, DYNFINISH)
219
Smoothing the Path Velocity
220
Traversing with Feedforward Control, FFWON, FFWOF
222
Contour Accuracy, CPRECON, CPRECOF
223
Dwell Time, Delay (G4, WRTPR)
224
Internal Preprocessing Stop
225
6 Frames
227
General
227
Frame Instructions
229
Siemens SINUMERIK 840Di sl Programming Manual (476 pages)
measuring cycles hmi sl
Brand:
Siemens
| Category:
Measuring Instruments
| Size: 11.46 MB
Table of Contents
Preface
3
Table of Contents
7
Basics
13
General Prerequisites
15
Behavior on Block Search, Dry Run, Program Testing, Simulation
16
Reference Points on the Machine and Workpiece
17
Definition of the Planes, Tool Types
19
Probes that Can be Used
22
Probe, Calibration Body, Calibration Tool
24
Measuring Workpieces on Milling Machines, Machining Centers
24
Measuring Tools on Milling Machines, Machining Centers
25
Measuring Workpieces at the Turning Machines
27
Measuring Tools at Lathes
29
Measurement Principle
31
Measuring Strategy for Measuring Workpieces with Tool Offset
36
Parameters for Checking the Measurement Result and Offset
39
Effect of Empirical Value, Mean Value, and Tolerance Parameters
44
Overview of Measuring Cycle Functions for Milling Technology
45
Tool Measurement on Milling Machines, Machining Centers
45
Calibrating Workpiece Probes
46
Workpiece Measurement at One Point
47
Measuring the Workpiece Parallel to the Axis
48
Measuring a Workpiece at an Angle
50
Measuring a Surface at an Angle
51
Measuring Spheres
53
Workpiece Measurement: Setting-Up a Corner
54
Overview of Measuring Cycle Functions for Turning Technology
55
Measuring Tools at Lathes
55
Calibrating Workpiece Probes
57
Measuring Workpieces at Lathes: 1-Point Measurement
58
Measuring Workpieces at Lathes: 2-Point Measurement
59
2 Parameter Description
61
Parameter Concept of the Measuring Cycles
61
Parameter Overview
63
Defining Parameters
63
Result Parameters
65
Description of the most Important Defining Parameters
67
Measurement Variant: _MVAR
67
Number of the Measuring Axis: _MA
67
Tool Number and Tool Name: _TNUM and _TNAME
68
Offset Number: _KNUM
69
Offset Number _KNUM Extended for Tool Offset: up to 9 Digits
72
Correcting Setup and Additive Offset in Workpiece Measurement
73
Correcting the Tool of a Stored Tool Environment: _TENV
74
Example of Automatic Tool Offset with and Without Saved Tool Environment in Workpiece Measuring Cycles
74
Variable Measuring Velocity: _VMS
76
Offset Angle Position: _CORA
76
Tolerance Parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and
77
Measurement Path: _FA
78
Probe Type, Probe Number: _PRNUM
79
Empirical Value, Mean Value: _EVNUM
80
Multiple Measurement at the same Location: _NMSP
81
Weighting Factor for Mean Value Calculation
81
3 Measuring Cycle Help Programs
83
Package Structure of the Measuring Cycles
83
Measuring Cycle Subroutines
84
Overview
84
CYCLE116: Calculation of Center Point and Radius of a Circle
85
Measuring Cycle User Programs
87
General Information
87
CUST_MEACYC: User Program Before/After Measurements Are Performed
87
4 Measuring in JOG
89
Siemens SINUMERIK 840Di sl Operating Manual (470 pages)
Brand:
Siemens
| Category:
Control Unit
| Size: 15.36 MB
Table of Contents
Table of Contents
9
Introduction
17
Product Overview
18
Handling Information
19
Switching On/Switching off the Control
20
Operator Components/Operating Sequences
23
Operator Panel Front
24
Keys on the Operator Panel Front
24
Standard Full Keyboard
29
Machine Control Panel (MCP)
30
EMERGENCY STOP Button
31
Operating Modes and Machine Functions
31
Feedrate Control
33
Spindle Control
35
Key-Operated Switch
36
Program Control
37
Sinumerik Ht 8
39
Screen Layout
42
Displaying the Control States
42
Global Machine Status Display
43
Program Control Display
48
General Operating Sequences
50
Program Overview and Program Selection
50
Changing the Menu Window
51
Selecting a Directory/File
52
Editing Inputs/Values
53
Confirm/Cancel Input
54
Edit the Part Program in the ASCII Editor
55
Switching over the Channel
61
Packet Calculator
62
Calling the Help Function
63
Editor Help
65
Quick Help for Program Commands
66
Extended Help for Program Commands
69
Job List
70
Syntax Description for Job Lists
72
Example of a Job List with Two-Channel 1:1 Links
75
Example of a Job List with Multi-Channel M:n Links
76
Execute Job List" Operating Sequence
77
Re-Naming Workpieces with Job Lists
79
Copying Workpieces with Job Lists
80
Archiving Workpieces with Job Lists in the Case of M:N
80
Example of Operation
81
Typical Operating Sequence
81
Machine Operating Area
83
CNC Data Structure
85
Modes and Machine Functions
86
Modes Group and Channels
88
Cross-Channel Status Display Via Symbols
89
Two-Channel Display
90
Mode Selection, Mode Change
91
Services
92
General Functions and Displays
94
Start/Stop/Abort/Continue Part Program
94
Displaying the Program Level
95
Switching over the Machine/Workpiece Coordinate System (MCS/WCS)
96
Displaying Several Transverse Axes
98
Displaying Axis Feedrates
99
Display G Functions, Transformations and Swivel Data
100
Displaying Auxiliary Functions
101
Displaying Modal M Functions
101
Displaying Spindles
103
Handwheel
104
Status of the Synchronized Actions
105
Commissioning
105
Preset
107
Setting the Actual Value
108
Inch ↔ Metric Switchover
109
Reference Point Approach
111
Siemens SINUMERIK 840Di sl Function Manual (332 pages)
ePS Network Services
Brand:
Siemens
| Category:
Control Unit
| Size: 9.76 MB
Table of Contents
Table of Contents
5
1 Introduction
9
Overview of Eps Network Services Documentation
9
Eps Network Services, Function Manual (FH) -
9
Overview of Functions
10
Operating Concept
12
2 Machine Information
19
Machine Overview
19
Current Control Software
20
Machine Events - List View
21
Machine Events - Detailed View
24
Evaluation of Workflow Actions
26
Evaluation of Diagnostics Data
27
Variable Monitors - Time Series - Measurements and Measurement Series
38
Visualization on the Internet PC
38
Operating Diagrams
40
Control Elements of the Diagrams for Individual Measurements
45
Circularity Test
47
Equability Test
48
Universal Axis Test
50
Variable Monitors
51
2 8 Deleting Measurements and Data Points
54
Test Series on the Machine
57
Performing Measurement Series
57
Requirements for Performing the Test
58
Prolog and Epilog Program for a Measurement
60
Program Example
64
Commissioning Measurements
67
Release Protocol between PLC and Eps System
68
Contour Test
68
Archives
70
Maintenance
79
Remote Access
84
3 Setting up Functions
85
Maintenance
87
Creating Maintenance Schedules
87
Configuring Variable Monitors
92
Contents
99
Configuring Measurements and Measurement Series
101
Circularity Test
101
Equability Test
103
Universal Axis Test
104
Performing a Test Series
106
Eps Variables
110
Eps Variables - List View
110
Eps Variables - Detailed View
112
Fault Services
113
Control Monitors - List View
113
Control Monitors - Detailed View
117
Machine Triggers, Server Triggers and Conditions
122
Machine Trigger on "Alarm Group
128
Machine Trigger on "PLC Variable
130
Machine Trigger for "PLC Timeout Trigger
133
Machine Trigger on "New Value of an Eps Variable
135
Combined Machine Trigger on "Alarm Group" and "PLC Variable
138
Machine Trigger for "Time-Based Trigger
140
Trigger on "Fault Message at HMI
144
Server Trigger on "Measurement Series Reaches Limit Value
145
Server Trigger on "Maintenance Jobs Due
146
Server Trigger on "Variable Monitor Reaches Limit Value
148
Cyclic Server Trigger for Variable Monitors
150
Server Trigger for "Time-Based Trigger
155
Trigger on End of Data Acquisition (AMP Function)
159
Variable Trigger
160
Trigger on Synchronization
163
Trigger on Malfunctioning Control Monitors
164
Trigger on Successful Diagnostic Action
166
Trigger on Unsuccessful Diagnostic Action
167
Trigger on Start of Data Acquisition
167
Trigger on Configuration Change in a Variable Monitor
168
Workflow Actions
169
Diagnostic Actions
173
Creating and Uploading Archives
184
Global Settings
187
Setting the Notification Limit
187
PLC and NC Settings
188
Copy
192
Copy Function Settings
192
Copying Functions to Several Machines
198
Client-Server Communication
202
Synchronization Times
202
Offline Synchronization
203
Monitoring of Eps Services
206
Preparing Files to be Downloaded to the Machine
207
Siemens SINUMERIK 840Di sl Function Manual (332 pages)
SINUMERIK Integrate AMB, AMC, AMM
Brand:
Siemens
| Category:
Control Unit
| Size: 7.74 MB
Table of Contents
Table of Contents
5
1 Introduction
9
Overview of the SINUMERIK Integrate Documentation
9
Overview of Functions
10
Operating Concept
12
2 Machine Information
19
Machine Overview
19
Current Control Software
20
Machine Events - List View
21
Machine Events - Detailed View
24
Evaluation of Workflow Actions
26
Evaluation of Diagnostics Data
27
Variable Monitors - Time Series - Measurements and Measurement Series
39
Visualization on the Internet PC
39
Operating Diagrams
41
Control Elements of the Diagrams for Individual Measurements
46
Circularity Test
48
Equability Test
49
Universal Axis Test
51
Variable Monitors
52
Deleting Measurements and Data Points
55
Test Series on the Machine
58
Performing Measurement Series
58
Test Requirements
59
Prolog and Epilog Program for a Measurement
61
Program Example
65
Measurement Commissioning
68
Release Protocol between PLC and SINUMERIK Integrate
69
Contour Test
69
Archives
71
Maintenance
80
Remote Access
85
3 Setting up Functions
87
Maintenance
89
Creating Maintenance Schedules
89
Configuring Variable Monitors
94
Configuring Measurements and Measurement Series
103
Equability Test
104
Circularity Test
105
Universal Axis Test
107
Performing Test Series
108
User-Defined Variables
111
User-Defined Variables - List View
111
User-Defined Variables - Detailed View
113
Fault Services
114
Control Monitors - List View
114
Control Monitors - Detailed View
118
Machine Trigger, Server Trigger and Conditions
123
Machine Trigger on "Alarm Group
128
Machine Trigger on "PLC Variable
130
Machine Trigger for "PLC Timeout Trigger
133
Machine Trigger on "New Value of a User-Defined Variable
135
Combined Machine Trigger on "Alarm Group" and "PLC Variable
139
Trigger on "Fault Message on HMI
141
Machine Trigger "Time Trigger
142
Variable Triggers
146
Trigger on Synchronization
149
Trigger on Control Monitor Script Error
150
Server Trigger on "Measurement Series Reaches Limit Value
152
Server Trigger on "Trigger on Due Maintenance Tickets
154
Server Trigger on "Variable Monitor Reaches Limit Value
156
Server Trigger on "Cyclic Trigger on Variable Monitors
158
Fault Message on PC
163
Server Trigger on "Time Trigger
164
Fault Services
164
Workflow Actions
169
Diagnostic Actions
173
Creating and Uploading Archives
184
Global Settings
187
Setting the Notification Limit
187
PLC and NC Settings
188
Copy
191
Copy Function Settings
191
Copying Function Settings to Several Machines
196
Client-Server Communication
199
Synchronization Times
199
Offline Synchronization
200
Monitoring of Eps Services
202
Making Files Available for Download to the Machine
203
Siemens SINUMERIK 840Di sl Function Manual (274 pages)
ePS Network Services
Brand:
Siemens
| Category:
Network Hardware
| Size: 10.37 MB
Table of Contents
Table of Contents
7
1 Introduction
11
Overview of Functions
12
Operating Concept
14
2 Maschine Information
19
Current Control Software
20
Machine Events – Detailed View
23
Evaluation of Workflow Actions
24
Evaluation of Diagnostics Data
25
Variable Monitors - Measurements and Measurement Series
34
Operating Diagrams
37
Control Elements of the Diagrams for Individual Measurements
41
Circularity Test
43
Equability Test
44
Universal Axis Test
46
Variable Monitors
47
Test Series on the Machine
50
Requirements for Performing the Test
51
Prolog and Epilog Program for a Measurement
53
Program Example
56
Commissioning Measurements
60
Contour Test
61
Maintenance
62
Remote Access
64
Functions of a Service Session
65
Starting a Service Session
66
Example of a Session Via Remote Access
69
Granting Permission to Execute Functions
70
Contents
73
Setting up a Service Conference Call
74
Remote Control Via the Keyboard
77
Setting up Functions
79
Maintenance
81
Configuring Variable Monitors
85
Configuring Measurements and Measurement Series
92
Equability Test
94
Universal Axis Test
95
Performing Test Series
97
Eps Variables
98
Eps Variables – Detailed View
100
Fault Services
101
Control Monitors – Detailed View
105
Machine Triggers and Server Triggers
108
Machine Trigger on "Alarm Group"
109
Machine Trigger on "PLC Variable"
111
Machine Trigger for "PLC Timeout Trigger"
115
Machine Trigger on "New Value of Eps Variable"
117
Combined Machine Trigger on "Alarm Group" and "PLC Variable"
120
Machine Trigger for "Time-Based Trigger"
121
Trigger on "Fault Message at HMI/PC"
125
Server Trigger on "Measurement Series Reaches Limit Value"
126
Server Trigger on "Maintenance Jobs Due"
127
Server Trigger on "Variable Monitor Reaches Limit Value"
128
Cyclic Server Trigger for Variable Monitors
130
Workflow Actions
135
Diagnostic Actions
138
Global Settings
148
Copying
152
Copying Functions to Multiple Machines
157
Client/Server Communication
160
Offline Synchronization
161
Monitoring Eps Services
164
Siemens SINUMERIK 840Di sl Programming Manual (251 pages)
ISO Milling
Brand:
Siemens
| Category:
Control Unit
| Size: 2.12 MB
Table of Contents
Table of Contents
7
Table of Contents
10
1 Programming Basics
11
Introductory Explanations
11
Siemens Mode
11
ISO Dialect Mode
11
Switchover
12
G Code Display
12
Maximum Number of Axes/Axis Designation
12
Decimal Point Programming
13
Comments
15
Basics of Feed Function
17
Rapid Traverse
17
Cutting Feed (F Command)
17
F1-Digit Feed
20
Feed Per Minute Function (G94)
21
Inverse Time Feed (G93)
21
2 Commands Calling Axis Movements
23
Interpolation Commands
23
Positioning (G00)
23
Linear Interpolation (G01)
25
Circular Interpolation (G02, G03)
26
Helical Interpolation (G02, G03)
32
Reference Point Return
34
Automatic Return to Reference Point (G28)
34
Reference Point Return Check (G27)
37
Second to Fourth Reference Point Return (G30)
38
Rapid Lift with G10.6
38
3 Movement Control Commands
41
The Coordinate System
41
Machine Coordinate System (G53)
42
Workpiece Coordinate System (G92)
43
Resetting the Work (G92.1)
45
Instantaneous Mapping of the ISO Functions Onto Siemens Frames
46
(Until Powerline 7.04.2, Solution Line 1.4)
46
(With Powerline 7.04.02 or Solution Line 1.4 and Higher)
49
Local Coordinate System (G52)
52
Plane Selection (G17, G18, G19)
54
Parallel Axes (G17, G18, G19)
54
Rotation of Coordinate System (G68, G69)
56
Rotation
58
Determining the Coordinate Value Input Modes
59
Absolute/Incremental Designation (G90, G91)
59
Inch/Metric Input Designation (G20, G21)
60
Scaling (G50, G51)
61
Programmable Mirror Image (G50.1, G51.1)
64
G60: Oriented Positioning
66
Time-Controlling Commands
67
Dwell (G04)
67
Automatic Corner Override G62
68
Cutting Feedrate Control
68
Compressor in ISO Dialect Mode
71
Exact Stop (G09, G61), Cutting Mode (G64), Tapping Mode (G63)
72
Tool Offset Functions
73
Tool Offset Data Memory
73
Tool Length Offset (G43, G44, G49)
73
Cutter Radius Compensation (G40, G41, G42)
76
Collision Monitoring
81
S, T, M, and B Functions
86
Spindle Function (S Function)
86
Tool Function (T Function)
87
Miscellaneous Function (M Function)
87
Internally Processed M Codes
88
Macro Call Via M Function
88
General Purpose M Codes
89
Siemens SINUMERIK 840Di sl Programming Manual (215 pages)
ISO Milling
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 1.99 MB
Table of Contents
Table of Contents
3
1 Principles of Programming
7
Introductory Comments
7
Siemens Mode
7
ISO Dialect Mode
7
Switching between the Modes
7
Display of the G Code
8
Maximum Number of Axes/Axis Identifiers
8
Decimal Point Programming
8
Comments
10
Skip Block
10
Preconditions for the Feed
11
Rapid Traverse
11
Path Feed (F Function)
11
Fixed Feedrates F0 to F9
13
Linear Feed (G94)
15
Inverse-Time Feed (G93)
15
Revolutional Feedrate (G95)
16
2 Drive Commands
17
Interpolation Commands
17
Rapid Traverse (G00)
17
Linear Interpolation (G01)
18
Circular Interpolation (G02, G03)
19
Contour Definition Programming and Addition of Chamfers or Radiuses
22
Helical Interpolation (G02, G03)
25
Involute Interpolation (G02.2, G03.2)
26
Cylindrical Interpolation (G07.1)
27
Reference Point Approach with G Functions
30
Reference Point Approach with Intermediate Point (G28)
30
Checking the Reference Position (G27)
32
Reference Point Approach with Reference Point Selection (G30)
33
3 Motion Commands
35
The Coordinate System
35
Machine Coordinate Systems (G53)
36
Workpiece Coordinate System (G92)
37
Resetting the Tool Coordinate System (G92.1)
38
Selection of a Workpiece Coordinate System
38
Writing Work Offset/Tool Offsets (G10)
38
Local Coordinate System (G52)
40
Selection of the Plane (G17, G18, G19)
41
Parallel Axes (G17, G18, G19)
42
Rotation of the Coordinate System (G68, G69)
43
Rotation G68/G69
45
Defining the Input Modes of the Coordinate Values
46
Absolute/Incremental Dimensioning (G90, G91)
46
Inch/Metric Input (G20, G21)
47
Scaling (G50, G51)
48
Programmable Mirroring (G50.1, G51.1)
51
Time-Controlled Commands
53
Dwell Time (G04)
53
Tool Offset Functions
54
Tool Offset Data Memory
54
Tool Length Compensation (G43, G44, G49)
54
Cutter Radius Compensation (G40, G41, G42)
57
Collision Detection
61
S-, T-, M- and B Functions
65
Spindle Function (S Function)
65
Tool Function
65
Additional Function (M Function)
65
M Functions of Spindle Control
66
M Functions for Subroutine Calls
67
Macro Call Via M Function
67
M Functions
68
Controlling the Feedrate
69
Automatic Corner Override G62
69
Compressor in the ISO Dialect Mode
71
Exact Stop (G09, G61), Continuous-Path Mode (G64), Tapping (G63)
72
Siemens SINUMERIK 840Di sl Programming Manual (235 pages)
ISO Turning
Brand:
Siemens
| Category:
Controller
| Size: 1.56 MB
Table of Contents
Table of Contents
7
Table of Contents
10
1 Programming Basics
11
Introductory Explanations
11
Siemens Mode
11
ISO Dialect Mode
11
Switchover
12
G Code Display
12
Maximum Number of Axes / Axis Designation
12
Selection of G Code System A, B, or C
13
Decimal Point Programming
13
Comments
15
Block Skip
16
Basics of Feed Function
17
Rapid Traverse
17
Cutting Feed (F Command)
17
Switching between Feed Per Minute Mode and Feed Per Revolution Mode (G94/G95)
21
2 Commands Calling Axis Movements
23
Interpolation Commands
23
Positioning (G00)
23
Linear Interpolation (G01)
25
Circular Interpolation (G02, G03)
27
Cylindrical Interpolation (G07.1)
33
Polar Coordinate Interpolation (G12.1, G13.1)
35
Using the Thread Cutting Function
38
Thread Cutting and Continuous Thread Cutting (G33)
38
Continuous Thread Cutting
41
Multiple-Thread Cutting (G33)
43
Variable Lead Thread Cutting (G34)
46
Reference Point Return
47
Automatic Return to Reference Point (G28)
47
Reference Point Return Check (G27)
49
Second to Fourth Reference Point Return (G30)
50
Rapid Lift with G10.6
51
Tool Retract (G10.6)
53
3 Movement Control Commands
55
The Coordinate System
55
Machine Coordinate System (G53)
56
Workpiece Coordinate System (G92)
57
Resetting the Work (G92.1)
57
How to Select a Workpiece Coordinate System
58
Instantaneous Mapping of the ISO Functions Onto the Siemens Frames
59
(Until Powerline 7.04.2, Solution Line 1.4)
59
(With Powerline 7.04.02 or Solution Line 1.4 and Higher)
61
Determining the Coordinate Value Input Modes
66
Absolute/Incremental Designation
66
Diametric and Radial Commands for X-Axis
69
Inch/Metric Input Designation (G20, G21)
70
G60: Oriented Positioning
71
Time-Controlling Commands
72
Dwell (G04)
72
Tool Offset Functions
73
Tool Offset Data Memory
73
Tool Position Offset
73
Tool Nose Radius Compensation Function (G40, G41/G42)
73
Spindle Function (S Function)
80
Spindle Command (S5-Digit Command)
80
Constant Surface Speed Control (G96, G97)
81
Tool Function (T Function)
84
Miscellaneous Function (M Function)
84
M Codes Relating to Stop Operation (M00, M01, M02, M30)
84
Internally Processed M Codes
85
Macro Call Via M Function
85
General Purpose M Codes
86
Siemens SINUMERIK 840Di sl Function Manual (166 pages)
Synchronized actions, NCU system software
Brand:
Siemens
| Category:
Control Unit
| Size: 1.31 MB
Table of Contents
Foreword
3
Table of Contents
7
1 Brief Description
11
Components of Synchronized Actions
13
Definition of Motion-Synchronous Actions
20
Execution of Synchronized Actions
20
List of Possible Actions
20
Real-Time Evaluations and Calculations
22
Special Real-Time Variables for Synchronized Actions
28
Marker/Counter Variables
29
Timers
30
Synchronized Action Parameters
31
R Parameters
32
Machine and Setting Data
32
FIFO Variables (Circulating Memory)
34
System Variables Saved in SRAM (SW 6.3 and Later)
36
Determining the Path Tangent in Synchronized Actions
37
Determining the Current Override
38
Capacity Evaluation Using Time Requirement for Synchronized Actions
39
List of System Variables Relevant to Synchronized Actions
41
Actions in Synchronized Actions
42
Output of M, S and H Auxiliary Functions to the PLC
44
Setting (Writing) and Reading of Real-Time Variables
47
Changing of SW Cam Positions and Times (Setting Data)
48
Fctdef
49
Polynomial Evaluation SYNFCT
51
Overlaid Movements $AA_OFF Settable (SW 6 and Later)
56
Online Tool Offset FTOC
59
Online Tool Length Offset $Aa_Toff[Index]
61
Rdisable
66
Stopreof
66
Deldtg
67
Disabling a Programmed Axis Motion
68
Starting Command Axes
69
Axial Feedrate from Synchronized Actions
73
Starting/Stopping Axes from Synchronized Actions
74
Axis Replacement from Synchronized Actions
75
Spindle Motions from Synchronized Actions
81
Setting Actual Values from Synchronized Actions
85
Activating/Deactivating Coupled Motions and Couplings
86
Measurements from Synchronized Actions
93
Setting and Deleting Wait Markers for Channel Synchronization
97
Set Alarm/Error Reactions
98
Evaluating Data for Machine Maintenance
99
Call of Technology Cycles
101
Coordination of Synchronized Actions, Technology Cycles, Part Program (and PLC)
104
Control and Protection of Synchronized Actions
106
Control Via PLC
106
Protected Synchronized Actions
108
Control System Response for Synchronized Actions in Specific Operational States
111
Power on
111
Reset
111
Nc Stop
112
Mode Change
113
End of Program
113
Response of Active Synchronized Actions to End of Program and Change in Operating Mode
114
Block Search
114
Program Interruption by ASUB
115
Repos
115
Response to Alarms
115
Configuration
116
Configurability
116
Diagnostics (Only with HMI Advanced)
119
Displaying Status of Synchronized Actions
120
Displaying Main Run Variables
121
Logging Main Run Variables
121
Siemens SINUMERIK 840Di sl Commissioning Manual (36 pages)
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 0.24 MB
Table of Contents
Table of Contents
3
Table of Contents
4
1 Programming Help Systems
5
Overview
5
Quick "ASCII" Help
8
Extending/Replacing the Help Function
8
Entries in the File "IF.INI
8
Extension of Text Files
11
Tables
13
Extension of a Topic
13
Table 1-1 Topic Ids
13
Table 1-2 Defined Topic Ids
13
Extension of an Instruction
14
Parameterization of Extended "PDF" Help
15
Extension with Alarm Text Variables
18
Extended "PDF" Help
18
Function
18
Extending Programming Help
19
ISO Mode Help
21
Function
21
Extending ISO Mode Help
22
2 Alarm/Machine Data Help
25
Overview
25
Alarm Help
28
Function
28
Extending Alarm Help
29
User Comments on Help
30
Changing "Win-Help" Alarm Help to "PDF Help
31
Machine Data Help
32
Function
32
Extending the Machine Data Help
33
Index
35
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