Siemens SINUMERIK 880 GA2 Manuals

Manuals and User Guides for Siemens SINUMERIK 880 GA2. We have 5 Siemens SINUMERIK 880 GA2 manuals available for free PDF download: Planning Manual, User Manual, Programming Manual

Siemens SINUMERIK 880 GA2 Planning Manual (463 pages)

Brand: Siemens | Category: Control Unit | Size: 3.81 MB

Table of Contents
10
1 General Overview

15
- Control
  15
- Control Structure
  15
- COM Area
  16
- NC Area
  18
- PLC Area
  20
- SINUMERIK 880 Units
  22
- PLC Program
  25
- Tasks of the PLC Program
  25
- PLC Program Structure
  26
- PLC Operating System
  26
- PLC User Program
  27
  - PLC User Program
    28
- Communication Via Data Blocks
  29
- Communication Via Data Areas
  30
- Difference between Dynamic/Static Signals
  31
- PLC Interfaces
  32
- Interfaces, Definition and Overview
  32
- Loading PLC Machine Data
  34
- Provision of I/O Signals, Process Image
  35
- Provision of Basic Signals
  39
- Signal Transfer Via NC/PLC Interface
  41
- Data Transfer between NC and PLC
  43
- Command Channel
  45
- Display of Messages
  46
- I/O Devices (Machine Signals)
  48
- Central I/O Devices
  48
- Distributed I/O Devices
  48
- Connections on the Operator Panel
  54
- Operation with Two Plcs
  55
- NC/PLC Interface
  55
- I/O Device Assignment with 2 Plcs
  55
- PLC/PLC Communication
  58
2 Reserved Areas

61
- Class DX Data Blocks
  66
- Function Blocks
  67
  - Class FB Function Blocks
    67
- Class FX Function Blocks
  71
3 Signal Overview

73
- Assignment of I/O Submodule Inputs
  73
- Assignment of I/O Submodule Outputs
  74
- Assignment of Inputs by Machine Control Panel
  75
- Sinumerik 880T
  75
- Sinumerik 880M
  75
- Machine Control Panel Expansion Key Group
  76
- Basic Signals
  78
- Diagnostics (DB 1)
  81
- NC/PLC Interface (DB 10
  86
- Channel-Specific Signals
  87
- Signals to NC Channel (DB 10
  87
- Signals from NC Channel (DB 10
  91
- Auxiliary Functions from NC Channel (DB 10
  92
- ELG-Specific Signals (DB 29)
  98
- M Signals (DB 30) Decoded According to List
  99
- Spindle-Specific Signals (DB 31)
  100
- Spindle Basic Functions
  100
- Extended Spindle Basic Functions
  101
- Axis-Specific Signals (DB 32)
  102
- Tool Management for SINUMERIK 880N (DB 33)
  103
- Data Transfer Interface PLC/NC/COM (DB 36)
  104
- Serial Interface (DB 37)
  105
- Operator Panel/Plc Interface
  106
- Key Signals from Operator Panel (DB 40)
  106
- Operator Panel Switchover (DB 40)
  108
- Display Dialog Line (DB 40)
  109
- Menu Selection (DB 40)
  110
- Cursor Data (DB 40)
  111
- Command Channel (DB 41)
  112
- COM/PLC Interface (DB 48)
  114
- PLC/PLC Interface
  115
- Input Signals from PLC I (DB 50) and PLC II (DB 52)
  115
- Output Signals to PLC I (DB 51) and PLC II (DB 53)
  117
- PLC Messages (DB 58)
  120
- Central User DB (DB 59)
  125
- PLC Machine Data
  126
- PLC Machine Data Words for PLC Operating System (DB 60)
  126
- PLC Machine Data Words for Function Blocks (DB 61)
  134
- PLC Machine Data Words for Users (DB 62)
  135
- PLC Machine Data Bits for PLC Operating System (DB 63)
  136
- PLC Machine Data Bits for Function Blocks (DB 64)
  144
- PLC Machine Data Bits for Users (DB 65)
  145
- Set-Up Dbs for Users
  146
- Set-Up User DB, Words DB 68
  146
- Set-Up User DB, Bits (DB 71)
  147
- Decoding Lists for M Signals (DB 80
  148
4 Description of Machine Control Panel Signals

149
5 Description of Basic Signals (FY 0

164
- PLC Ready Signals
  169
- Signals for Alarm-Controlled Processing
  170
- NC Ready Signals
  172
- Individual Signals
  174
- Diagnostics (DB 1)
  177
6 NC Channel/Plc Interface (DB 10

181
- Introduction to Channel Structure
  181
- Mode Groups
  183
- Interface to NC Channels
  184
- Signals to NC Channel
  186
- Submodes
  188
- Feedrate Modification
  189
- Program Modification
  192
- General Feed Disable
  199
- Read-In Disable
  200
- NC Start Disable
  202
- Status Word
  202
- Signals from NC Channel
  203
- Softkey Select Functions
  210
- Acknowledgements
  213
- Ready Signals
  215
- Output of Auxiliary Functions and Block Information
  218
- General
  218
- Behaviour in Different Modes
  221
- Description of Information Signals
  222
- T/H Word Routing
  226
7 ELG-Specific Signals (DB 29)

229
- Switching ELG Functions
  229
- Signals from ELG (DB 29)
  230
- Signals to ELG (DB 29)
  241
8 Spindle/Plc Interface (DB 31)

254
- Introduction
  254
- Signals from Spindle
  258
- Signals to Spindle
  266
- Signals for Synchronous Mode from Spindle
  280
- Signals for Synchronous Mode to Spindle
  286
9 Axis/Plc Interface (DB 32)

288
- General
  288
- Signals from Axis
  288
- Signals to Axis
  295
10 Tool Management SINUMERIK 880N (DB 33)

309
11 Data Transfer PLC/NC/COM (DB 36)

310
- Introduction
  310
- Data Transfer Plc/Initiative
  312
- Structure and Signal Path
  312
- Description of Job-Specific Interface Signals
  318
- Data Transfer NC Initiative
  320
- Data Transfer COM Initiative (Available Soon)
  320
12 Serial Interface (DB 37)

321
- Description of Interface Signals
  321
13 Operator Panel Interface (DB 40)

326
- Operator Controls
  326
- Key Signals from Operator Panel
  327
- Softkey Function Signals
  331
- Menu Selection Interface
  340
- Cursor Data to PLC
  348
14 Command Channel (DB 41)

352
15 Communication Area/Plc Interface (DB 48)

394
18 Decoding Lists for M Signals (DB 80

414
- Structure of Decoding Lists
  414
- Display Programs for PLC Data and Messages
  
  417
  - PLC Status Display
    419
  - Error Messages
    421
  - Operational Messages
    422
  - Message Groups
    423
  - Bit Fields for Messages
    424
  - Assigned Areas for Messages
    428
  - PLC Machine Data for Messages
    429
  - Message Texts
    430
  - Message Signals Interface (DB 58)
    431
- Terms and Abbreviations
  
  439
- Alphabetical List of Signal Names
  
  449

Siemens SINUMERIK 880 GA2 Planning Manual (375 pages)

Function Blocks for PLC 135 WB

Brand: Siemens | Category: Controller | Size: 2.32 MB

Description of Functions
5
Table of Contents
8
1 Brief Explanation

12
- Tool Management Functions
  12
- Requirements for Tool Management
  13
2 Description of Functions

14
- General
  14
- Overview
  14
- Interface and Program Overview
  20
- Functional Description/Sequences of Operations
  27
- Tool Search
  27
- T = ID Number
  28
- T = Locator Number with Fixed D Number
  28
- Tool Change
  29
- Loading
  31
- Loading Methods
  31
- Dynamic Buffers
  32
- Loading Methods
  34
- Wear Monitoring
  39
- Tool Life Monitoring
  39
- Workpiece Count
  39
- Cartridge Handling
  40
- Adapter
  42
- Unloading Via Tape (SINUMERIK 880/880 GA2 Only)
  43
- Simulation (SINUMERIK 880/880 GA2 Only)
  43
- Background Magazine (Package 2 for SINUMERIK 880/880 GA2)
  44
3 Guidelines

46
- Requirements
  46
- Hardware
  46
- Software
  46
- Application Criteria
  46
- Machine Configurations
  46
- Functions
  51
- Block Data
  53
- PLC Storage Requirement
  57
- Explanations of the FB Designations
  59
4 Installation and Start-Up

60
5 Configuring

62
Data Fields

330

Siemens SINUMERIK 880 GA2 User Manual (291 pages)

Brand: Siemens | Category: Industrial Equipment | Size: 2.55 MB

Siemens SINUMERIK 880 GA2 Programming Manual (288 pages)

Brand: Siemens | Category: Control Unit | Size: 2.21 MB

Table of Contents
7
1 General Notes

11
2 Fundamentals of Programming

12
- Program Structure
  12
- Block Format
  13
- Block Elements
  14
- Main Blocks and Subblocks
  14
- Skippable Blocks
  15
- Remarks
  16
- Word Format
  16
- Character Set
  19
- Tapes
  20
- Tape Reader
  20
- Tape Code
  20
- Leader
  20
- Read-In Stop
  21
- Input/Output Formats
  22
- Code Table
  26
- Channel-Specific Programming
  29
3 Directions of Movement, Dimensioning

31
- Coordinate System
  31
- Plane Selection
  32
- Position Data, Preparatory Functions
  33
- Dimension Systems: Absolute and Incremental Position Data
  33
- Reference Points
  36
- Zero Offset G54
  38
- Path Calculation
  44
- Workpiece Dimensioning, Input System
  45
- Mirroring
  47
- Programmable Working Area Limitation
  51
- Scale Modification
  57
- Reference Point Approach with Synchronization by Program G74
  58
- Programming of Motion Blocks
  
  59
- Switching, Auxiliary and Miscellaneous Functions
  
  125
  - M, S, T, H
    125
  - Miscellaneous Function M
    125
  - Spindle Function S
    128
  - Auxiliary Function H
    129
  - Tool Number T
    129
  - Rapid Auxiliary Functions (from SINUMERIK 880 GA2)
    129
  - Fill FIFO Buffer (from SINUMERIK 880 GA2)
    130
6 Subroutines

131
- Application
  131
- Subroutine Structure
  131
- Subroutine Call
  132
- Subroutine Nesting
  133
7 Parameters

135
- Parameter Programming
  135
- Parameter Definition
  136
- Parameter Calculations
  137
- Parameter String
  139
- Programming Examples with Parameters
  140
8 Contour Definition

144
9 Tool Offsets

156
10 Cutter Radius Compensation (CRC), Tool Nose Radius

168
- Tool Offsets for Angle Cutter
  168
- Compensation (TNRC)
  
  168
11 Programming of Cycles

188
- General Information
  188
- Target Code
  189
- Main Groups
  189
- Operands Behind the Target Code
  189
- Notation
  190
- General Instructions for Program Structure
  191
- Program Branches
  192
- Data Transfer, General
  198
- Data Transfer: System Memory into R Parameter
  200
- Data Transfer: R Parameter into System Memory
  213
- File Handling, General
  223
- Mathematical Functions
  223
- NC-Specific Functions
  230
- Part Program Handling
  238
- Code Table
  251
- Input/Output Formats SINUMERIK 880/880 GA2
  
  269
  - Internal Breakdown of G Groups with @36B
    271
- Program Key SINUMERIK 880/880 GA2
  
  271

Siemens SINUMERIK 880 GA2 Planning Manual (141 pages)

Computer Link, General Description

Brand: Siemens | Category: Control Unit | Size: 0.58 MB

Table of Contents
6
General

9
- Definition of Terms
  10
- Computer Link
  10
- ISO Reference Model
  11
- Lan
  12
- Map
  12
- Sinec Ap 1
  12
- Transport Connection TPV
  13
- Logical Peer
  14
Local Area Networks

18
- Bus Connection
  18
- The ISO Seven Layer Model
  19
- Access Methods
  24
- Sinec H1
  25
- Serial Connection
  26
- Point-To-Point Connection
  26
- Star Connection
  27
- Meshed Network
  28
- Bus and Serial Connections
  29
- Interface Modules
  30
Interface Modules

36
- 3.1 Bus Interface Module
  36
- Serial Interface Modules
  37
- Interface Modules
  39
- Communication with the CP 315
  40
- Requirements for the Use of "Flexible Communication
  41
- Brief Description of Functions
  41
  - The ISO 7-Layer Model
    42
  - Procedures
    44
- 3964R Procedure
  44
Appendix

45
- LSV2 Procedure
  46
- 3.3.3 XON/XOFF Procedure
  49
  - (Unequal) Nodes
    49
- Communication between "Intelligent" (Equal) Nodes
  50
- Signal Chart for the XON/XOFF Procedure
  51
- 3.3.3.3.1 Read Data
  51
- Data Output
  52
- Rts-Line (Rts/Cts)
  53
- Signal Charts for the RTS/CTS Procedure
  54
- Data Input
  54
- 3.3.4.1.2 Data Output
  55
- Communication Control in the Transparent Mode
  56
- Protocols
  56
- SINEC AP1 Protocol
  57
- Transparent Data Exchange
  60
- AS 512 Protocol
  63
- Communication with SIMATIC S5 Systems
  70
- 3.4.4.1 STF Extension
  70
- 3.4.4.2 Requirements for the Application of STF
  72
- Remote Communication with Programmers Via SINEC H1
  72
- 3.4.5.1 Scope of Functions
  72
- 3.4.5.2 Requirements for the Use of the PG REMOTE Function
  73
  - Addressing Lists
    74
- Addressing Lists of the Bus Interface Module
  74
- Addressing Lists of the Serial Interface Module
  76
- For Message Frames with as 512 Protocol and Without Identification
  77
- For Message Frames Without as 512 Protocol and with Identification
  77
  - For Message Frames Without as 512 Protocol and Without Identification
    78
- Com
  
  80
  - Structure
    80
  - Routines
    81
  - Standard Routines
    81
- Plc
  
  83
  - Structure
    83
  - User Interfaces
    85
  - Standard Functions
    88
- Message Frames
  
  90
  - Identification
    92
  - Meaning of the Characters in the Message Frame Identification
    92
    
    For SINUMERIK Message Frames
    92
  - Meaning of the Characters Used in the Identifications of
    93
    
    Free Message Frames
    93
    
    Standard Message Frames
    95
    
    Kernel Sequences
    95
    
    Configurable Message Frames
    96
    
    Message Frame Overview
    96
    
    Addressing
    103
- Configuration and Test
  
  105
  - Configuration
    105
  - Sinec Nm
    106
  - Sinec Nml
    107
  - Sinps 231
    108
  - Sinps 315
    110
  - Test and Simulation
    115
  - Sint
    117
  - Fox Pg-M
    118
  - Fox Pg-S
    118
  - Sim 850
    118
  - SIPRA H1 (SINEC Protocol Analyzer)
    119
Abbreviations

120
Appendix

123
- Reception Using the 3964R Procedure
  123
- LSV2 Procedure
  128
  - XON/XOFF Procedure
    135
- RTS-LINE Procedure
  138
- Error Coding of Remote AP Protocol Processing Systems and AP Users
  140

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Siemens SINUMERIK 880 GA2 Manuals

Siemens SINUMERIK 880 GA2 Planning Manual (463 pages)

Table of Contents

1 General Overview

2 Reserved Areas

3 Signal Overview

4 Description of Machine Control Panel Signals

5 Description of Basic Signals (FY 0

6 NC Channel/Plc Interface (DB 10

7 ELG-Specific Signals (DB 29)

8 Spindle/Plc Interface (DB 31)

9 Axis/Plc Interface (DB 32)

10 Tool Management SINUMERIK 880N (DB 33)

11 Data Transfer PLC/NC/COM (DB 36)

12 Serial Interface (DB 37)

13 Operator Panel Interface (DB 40)

14 Command Channel (DB 41)

15 Communication Area/Plc Interface (DB 48)

PLC/PLC Interface (DB 50 ... DB 53, DB 59)

Error List with System Stop

Setup Dbs for User (DB 68, DB 71)

18 Decoding Lists for M Signals (DB 80

Display Programs for PLC Data and Messages

Terms and Abbreviations

Alphabetical List of Signal Names

Siemens SINUMERIK 880 GA2 Planning Manual (375 pages)

Table of Contents

1 Brief Explanation

2 Description of Functions

3 Guidelines

4 Installation and Start-Up

5 Configuring

NC Programming

NC Operation

Service and Diagnostics

Examples

Data Fields

Siemens SINUMERIK 880 GA2 User Manual (291 pages)

Table of Contents

Siemens SINUMERIK 880 GA2 Programming Manual (288 pages)

Table of Contents

1 General Notes

2 Fundamentals of Programming

3 Directions of Movement, Dimensioning

Programming of Motion Blocks

Switching, Auxiliary and Miscellaneous Functions

6 Subroutines

7 Parameters

8 Contour Definition

9 Tool Offsets

10 Cutter Radius Compensation (CRC), Tool Nose Radius

Compensation (TNRC)

11 Programming of Cycles

Input/Output Formats SINUMERIK 880/880 GA2

Program Key SINUMERIK 880/880 GA2

Siemens SINUMERIK 880 GA2 Planning Manual (141 pages)

Table of Contents

General

Local Area Networks

Interface Modules

Appendix

Com

Plc

Message Frames

Configuration and Test

Abbreviations

Appendix

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