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Canon LV-X1J Service Manual
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Canon LV-X1J Service Manual

Canon LV-X1J Service Manual

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SERVICE MANUAL

By Portable Document Format
LV-X1U/D78-5242
LV-X1E/D78-5243
DY8-1785-241 500
PREFACE
0
1
General
2
Repair
Adjustment
3
4
Parts Catalog
Electrical Diagrams
5
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Summary of Contents for Canon LV-X1J

  • Page 1: Service Manual

    English Edition PREFACE General SERVICE MANUAL Repair By Portable Document Format Adjustment LV-X1U/D78-5242 Parts Catalog LV-X1E/D78-5243 Electrical Diagrams Return to Menu DY8-1785-241 500...
  • Page 2 CANON Power Projector LV-X1J D78-5241 CANON Multimedia Projector LV-X1U D78-5242 LV-X1E D78-5243 SERVICE SMANUAL...
  • Page 3 Technical Documents Application This CD-ROM is issued by Canon Inc. for qualified persons to learn technical theory and product repair. This CD-ROM covers all localities where the products are sold. For this reason, there may be information in this CD-ROM that does not apply to the product sold in your locality.
  • Page 4 Internally, they are identical. The accessories bundled with the product may differ from country to country. Main Marketing Area Japan North America Europe POWER PROJECTOR MULTIMEDIA PROJECTOR MULTIMEDIA PROJECTOR Model Name LV-X1J LV-X1U LV-X1E...
  • Page 5 3. Tools & Test Equipment The following tools and equipment are required to perform disassembly, reassembly and adjustment. 1) Special Tools None 2) General Purpose Tools (Commercially available, but can be purchased with the following numbers.) Description Tool No. Specification Remarks Ball Driver CY9-5002-000...

  • Page 6: Table Of Contents

    CONTENTS Page Part 1: General Information 1. FEATURES ...................... 1-1 1.1 Development objectives ................1-1 1.2 Major Features ..................1-2 2. SPECIFICATIONS ................... 1-3 2.1 Type ......................1-3 2.2 LCD panel ....................1-3 2.3 Optical box ....................1-3 2.4 Video / Audio ................... 1-3 2.5 Connectors ....................
  • Page 7 4.2 Front Cabinet Removal ................2-6 4.3 Main Board and Sub-Board Removal ............2-7 4.4 Power Supply Unit and Fan (FN903) Removal ........2-7 4.5 AV Unit and Fan (FN907) Removal ............2-8 4.6 Lamp Ballast Unit Removal ..............2-8 4.7 Optical Unit, Fan (FN901) and Fan Louver Removal ......

  • Page 8: Part 1: General Information

    Part 1 General Information...

  • Page 9: Features

    Institute, Inc.) However, there are already approx. 20 XGA models in the market and the competition is sure to become even more cutthroat. Canon put the LV-7105 (XGA) and LV-5110 (SVGA) in the market in May 2001. It needs to introduce new competitive products because competition among leading makers is intensifying and other manufacturers have put many new products in market.

  • Page 10: Major Features

    High intensity 1100 ANSI lumen The Canon's original optical design achieves 1100 ANSI lumen, which is the highest brightness in the 0.7-inch class. Real XGA projection, high-quality projection by SXGA digital compression Real XGA projection is implemented using a 0.7"...

  • Page 11: Specifications

    Part 1: General Information 2. SPECIFICATIONS 2.1 Type Micro-portable XGA LCD Projector 2.2 LCD panel 1. Type : Polysilicon active matrix TFT with microlens 0.7 model (4:3 aspect ratio) × 3 2. Size/number: 1024 × 768 pixels (XGA) 3. Number of pixels: 4.

  • Page 12: Accessories

    The remote control has a mouse control function to operate the pointer on the PC. It also has a laser pointer function. 2. Canon ceiling mount fitting LV-CL06 Hanger for ceiling mount * Ask a specialist to install the projector in the best location.

  • Page 13: Nomenclature

    Part 1: General Information 3. NOMENCLATURE 3.1 Main Board: See the attached sheet (Owner's Manual, page 7). 3.2 Top controls: See the attached sheet (Owner's Manual, page 16). 3.3 Rear panel terminals: See the attached sheet (Owner's Manual, page 11). 3.4 Computer Input terminal / Control port connector: See the attached sheet (Owner's Manual, page 42).

  • Page 14: Commentary

    The operation panel is finished so that the focus ring and zoom lever show the Canon's brand image. The operation panel on the top is tilted to the rear to improve operability and buttons are laid out around the cursor keys so that they can be operated by touching with a hand without looking at them.
  • Page 15 A free curved surface mirror is used in the red light path optical system whose optical path length is different from that of other channels. The Canon's free curved surface design technique reduces the number of parts and reduces weight drastically compared with the conventional relay optical systems.

  • Page 16: Video Input System

    Part 1: General Information 4.3 Video Input System 1) Video modes In addition to the standard gradation reproduction mode, some reproduction modes are available according to circumstances for each input medium. A custom mode is provided so that the user can fine-adjust reproducibility. PC input Standard mode High contrast mode...

  • Page 17: Image Control

    Part 1: General Information Custom mode In addition, the gamma characteristics curve can be adjusted with +/-8 gradations in any of the above modes. 2) Support various input devices Real XGA mode, compressed SXGA mode Real XGA images can be projected with the 0.7" LCD panel with 1024 x 768 pixels. High-quality SXGA images can also be projected using the digital compression technology.

  • Page 18: Other Functions

    Part 1: General Information Video freeze function When the [FREEZE] button on the remote control is pressed, the displayed image is frozen. The output from an output device, such as a personal computer, is not reflected on the screen. Non-display function The image is blanked when the [NO SHOW] button on the remote control is pressed.
  • Page 19 Part 1: General Information Easy lamp replacement mechanism The user can replace the lamp easily. Canon replacement lamp LV-LP12 User cleaning air filter mechanism The user can remove and clean the air filter easily. World-wide voltage specification The power supply mechanism supports 90V to 264V.

  • Page 20: Connection Diagram

    Part 1: General Information 5. CONNECTION DIAGRAM 5.1 Connection to the computer: See the attached sheet (Owner's Manual, page 12). 5.2 Connecting to the video equipment: See the attached sheet (Owner's Manual, page 13). 1-12...

  • Page 21: Setting-Up The Projector

    Part 1: General Information 6. SETTING-UP THE PROJECTOR 6.1 Positioning the projector: See the attached sheet (Owner's Manual, page 9). 6.2 Installation precautions: See the attached sheet (Owner's Manual, page 10). 1-13...

  • Page 22: Supported Computer System Mode

    Part 1: General Information 7. SUPPORTED COMPUTER SYSTEM MODE See the attached sheet (Owner's Manual, page 23). 1-14...

  • Page 23: Part 2: Repair Information

    Part 2 Repair Information...

  • Page 24: Safety Instructions

    Part 2: Repair Information 1. SAFETY INSTRUCTIONS The following precautions must be observed during servicing and inspection. Observe all safety precautions. Comply with all caution and safety-related notes provided on the cabinet back, cabinet bottom, inside the cabinet, on the chassis or components, as well as the precautions shown in the instruction manual during servicing.

  • Page 25: Lamp Replacement

    Part 2: Repair Information 2. LAMP REPLACEMENT LAMP REPLACE indicator illumination When the lamp is approaching the end of its life cycle, the LAMP REPLACE indicator (yellow) lights. If the image is dark or color is unnatural, the lamp should be replaced. The LAMP REPLACE indicator lights whenever the projector is turned ON until the lamp is replaced.
  • Page 26 Part 2: Repair Information Reset the lamp replacement monitor timer. When the Lamp Replace Counter is reset, the LAMP REPLACE Indicator (yellow) stops lighting. How to reset the lamp replacement monitor timer. 1. Turn the projector on. Press the MENU button to display the ON-SCREEN MENU. Press the POINT LEFT/RIGHT buttons to position the pointer at the setting menu icon.

  • Page 27: Circuit Protections

    Part 2: Repair Information 3. CIRCUIT PROTECTIONS This projector is equipped with the following circuit protections. 3.1 Fuse A fuse is attached to the power supply. When the LAMP indicator or the READY Fuse indicator is illuminated, the fuse is normal. Check the fuse as follows: 1.
  • Page 28 Part 2: Repair Information 2) Thermal Switch (SW902) When the internal temperature of the lamp or projector rises abnormally, the thermal switch (SW902) located in the projector turns off the power supply automatically. Reset the thermal switch manually. To reset it, unplug the AC cord from the outlet, open the top cabinet, and press the reset button.

  • Page 29: Service

    Part 2: Repair Information 4. SERVICE 4.1 Cabinet Top Removal The top cabinet is fixed to the front cabinet with a hook. Be careful not CAUTION to damage the hook when removing the top cabinet. 1. Remove 2 screws A and 3 screws Top cabinet Hook 2.

  • Page 30: Main Board And Sub-Board Removal

    Part 2: Repair Information 4.3 Main Board and Sub-Board Removal Remove the 7 screws holding the main board and remove it. Then, remove the 3 screws holding the sub-board, and remove it. Main Board Sub-Board Fig. 2-6 4.4 Power Supply Unit and Fan (FN903) Removal Remove the 7 screws holding the power supply unit and the 2 screws holding the fan and then remove the...

  • Page 31: Av Unit And Fan (Fn907) Removal

    Part 2: Repair Information 4.5 AV Unit and Fan (FN907) Removal Remove the 5 screws holding the AV unit AV unit and the 3 screws holding the fan and remove the AV unit and fan. FN907 Fig. 2-8 4.6 Lamp Ballast Unit Removal Remove the 6 screws and then remove Lamp ballast the lamp ballast unit.

  • Page 32: Optical Unit, Fan (Fn901) And Fan Louver Removal

    Part 2: Repair Information 4.7 Optical Unit, Fan (FN901) and Fan Louver Removal 1. Remove 8 screws and remove the FN901 optical unit. 2. Remove 3 screws and remove the fan and louver. Louver Optical unit Fig. 2-10 4.8 Air Duct and Fan Removal Duct FR Remove the screws and parts as follows:...

  • Page 33: Lens And Panel Prism Assembly Removal

    Part 2: Repair Information 4.9 Lens and Panel Prism Assembly Removal Remove 4 screws and remove the lens. Remove 3 screws and remove the panel prism assembly. 1. Never disassemble the panel prism assembly. Do not subject to any strong shock. Otherwise, the assembly gets damaged. CAUTION 2.

  • Page 34: Cleaning

    Part 2: Repair Information 5. CLEANING After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture WARNING to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.

  • Page 36: Part 3: Adjustment

    Part 3 Adjustment...

  • Page 37: Precautions For Adjustment

    Part 3: Adjustment 1. PRECAUTIONS FOR ADJUSTMENT 1.1 Service Mode Circuits are adjusted on the service mode screen. To enter the service mode Normal mode Service mode To enter the service mode, press and hold Press "MENU" and "IMAGE" or the "MENU"...

  • Page 38: Service Mode Adjustment Items

    Part 3: Adjustment 1.3 Service Mode Adjustment Items Adjustment Input Mode Adjustment Description Item No. No specification Component 2.3. Red signal center DC voltage adjustment 2.3. Green signal center DC voltage adjustment 2.3. Blue signal center DC voltage adjustment 2.4. Red contrast adjustment 2.4.

  • Page 39: Ic Adjustment Data

    Part 3: Adjustment 1.4 IC Adjustment Data Service 27 Horizontal resolution Lower 720 720-832 832-1024 1024 or higher Default NAME Device Address Detail YCbCr Video NTSC R-VIDEOCNT M62392FP Signal center DC voltage adjustment G-VIDEOCNT M62392FP B-VIDEOCNT M62392FP R-SubBright L3E7050K0A 102h G-SubBright L3E7050K0A 502h...
  • Page 40 Part 3: Adjustment Default NAME Device Address Detail Video YCbCr NTSC VPC3230 049 Notch Filter Select VPC3230 FP:0x28 04A diagonal dot reduction VPC3230 FP:0x28 04B horizontal differencial gain VPC3230 FP:0x28 04C vertical differencial gain VPC3230 FP:0x28 04D vertical peaking gain VPC3230 FP:0x28 04E AFC 1...

  • Page 41: Electrical Adjustments

    Part 3: Adjustment 2. ELECTRICAL ADJUSTMENTS 2.1 Fan Voltage Adjustment Measuring equipment ....Digital voltmeter Test point ......TP66A - ground Enter the service mode. 1. Set adjustment item to "50". Set data value to "1". (Fan voltage minimum) 2. Set adjustment item to "67". Set data value to "1". 3.

  • Page 42: Contrast Adjustment

    Part 3: Adjustment 2.4 Contrast Adjustment Measuring equipment ....Oscilloscope Input signal ......16-step gray scale Enter the service mode. Adjust part A of the signal waveform at each test point to the minimum with the VOLUME +/- button. 1. Enter computer input mode and input a 16-step gray scale signal. Item No.

  • Page 43: Signal Level Adjustment

    Part 3: Adjustment 2.5 Signal Level Adjustment Measuring equipment ....Oscilloscope Input mode ......Computer Input signal ......16-step gray scale Enter the service mode. Adjust part A of signal waveform at each test point to the following value with the VOLUME +/- button. Item No.

  • Page 44: White Balance Adjustment

    Part 3: Adjustment 2.7 White Balance Adjustment Input signal ......16-step gray scale Enter the service mode. Adjust white balance in computer and AV input modes with the VOLUME +/- button. Item No. Input mode 17, 18 Computer 17, 18 AV (NTSC) (17: Red;...

  • Page 45: Test Points Locations

    Part 3: Adjustment 3. TEST POINTS LOCATIONS TEST POINTS LOCATION TP-66A TP-R1 TP-NRS1 TP-G1 TP-B1 VR5601 ASSY PWB MAIN Fig. 3-5...

  • Page 46: Troubleshooting

    Part 3: Adjustment 4. TROUBLESHOOTING When the projector does not light, check the projector following procedure. Connect project power cord into AC outlet. Check if Lamp Indicator lights in red and Ready Indicator lights in green. Both are not lighting. Check power cord connected properly and Lamp Replacement cover is closed.
  • Page 47 Part 4 Parts Catalog...

  • Page 49: Part 4: Parts Catalog

    Multimedia Projector LV-X1U REF.NO.D78-5242 LV-X1E D78-5243 Power Projector LV-X1J D78-5241 PARTS CATALOG...
  • Page 50 Page 1 CANON LV-X1J REF. No. D78-5241 LV-X1U D78-5242 D78-5243 LV-X1E...
  • Page 51 1 PLATE,AV DY5-0010-000 1 FILTER,DUST,A DY5-0011-000 1 FILTER,DUST,B DY5-0012-000 1 COVER,AV DY5-0013-000 1 PANEL,TOP COVER DY5-0014-000 1 PLATE,CANON LOGO DY5-0015-000 1 HOLDER,LAMP BALLAST DY5-0016-000 1 HOLDER,POWER DY5-0017-000 1 COVER,DUCT TOP DY5-0018-000 1 COVER,DUCT CABINET BOTTOM DY5-0019-000 1 COVER,DUCT TOP GREEN...
  • Page 52 Page 2 CANON LV-X1J REF. No. D78-5241 LV-X1U D78-5242 LV-X1E D78-5243 FN901 SW904 FN906 FN902 FN905 FN904...
  • Page 53 Page 2 PARTS LIST REF NO.D78-5241 D78-5242 D78-5243 NEW SYMBOL PARTS NO. CLASS QTY DESCRIPTION REMARKS YG7-0173-000 LENS ASS'Y YG7-0175-000 BASE, OPTICAL BLOCK DY5-0059-000 PRISM/LCD ASS'Y XA1-6200-707 SCREW XB7-2600-202 XB1-1300-809 SCREW FN901 DY5-0038-000 FAN, FN901 FN902 DY5-0039-000 FAN, FN902 FN904 DY5-0040-000 FAN, FN904 (FN903) FN905...
  • Page 54 Page 3 CANON LV-X1J REF. No. D78-5241 LV-X1U D78-5242 LV-X1E D78-5243 A300 A400 A1000 FN907 A901 A601 A602 SP901 FUSE FN907 SW902 A2800...
  • Page 55 Page 3 PARTS LIST REF NO.D78-5241 D78-5242 D78-5243 NEW SYMBOL PARTS NO. CLASS QTY DESCRIPTION REMARKS A601 DY5-0036-000 POWER SUPPLY UNIT A602 DY5-0056-000 CABLE POWER ASS'Y A901 DY5-0037-000 LAMP BALLAST ASS'Y FN903 DY5-0040-000 FAN, FN903 (FN904) FN907 DY5-0043-000 FAN, FN907 LP900 DY5-0044-000 LAMP ASS'Y (LV-LP12)
  • Page 56 Page 4 CANON LV-X1J REF. No. D78-5241 LV-X1U D78-5242 LV-X1E D78-5243...
  • Page 57 Page 4 PARTS LIST REF NO.D78-5241 D78-5242 D78-5243 NEW SYMBOL PARTS NO. CLASS QTY DESCRIPTION REMARKS DY5-0028-000 REMOTE CONTROLLER LV-X1 DY5-0029-000 COVER, REMO-CON BATTERY DY5-0030-000 STRAP, LENS CAP DY5-0031-000 BAG, CARRYING DY5-0032-000 POWER CORD, AC120V DY5-0033-000 POWER CORD, AC240V DY5-0034-000 POWER CORD, AC100V DY5-0035-000 INTERFACE CABLE, VGA...
  • Page 58 Page 5 PARTS LIST REF NO.D78-5241 D78-5242 D78-5243 PARTS NO. PARTS NO. PAGE SYMBOL PAGE SYMBOL A601 DY5-0001-000 DY5-0036-000 A602 DY5-0002-000 DY5-0056-000 A901 DY5-0003-000 DY5-0037-000 FN903 2- b DY5-0004-000 DY5-0040-000 FN907 DY5-0005-000 DY5-0043-000 LP900 DY5-0006-000 DY5-0044-000 SP901 DY5-0007-000 DY5-0045-000 SW902 DY5-0008-000 CY2-8382-000 FUSE...

  • Page 60: Part 5: Electrical Diagrams

    Part 5 Electrical Diagrams...

  • Page 61: Parts Description And Reading In Schematic Diagram

    Part 5: Electrical Diagrams 1. PARTS DESCRIPTION AND READING IN SCHEMATIC DIAGRAM 1. The parts specification of resistors, capacitors and coils (values, power, voltage, material, characteristics, etc.) are expressed in designated code. Please check the parts description by the following code table. 2.
  • Page 62 Part 5: Electrical Diagrams Resistor Reading Example 1/2 D J 10K B Material table Tolerance table (%) Mark Material Mark Tolerance Characteristic ±0.05 Carbon ±0.1 Example W K 8.2 Metal film Z (Carbon fuse) ±0.25 Oxide metal film B (Non-burnable) ±0.5 Solid ±1...

  • Page 63: Diode, Transistor And Ic Pins

    Part 5: Electrical Diagrams 2. DIODE, TRANSISTOR AND IC PINS Diodes Diode K: Cathode A: Anode Transistors/FETs Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 (GND) RESET (IN) (OUT) Index Index Index Index...

  • Page 64: Schematic Diagrams

    Schematic Diagrams R2801 1/16GJ A2801 K28D U22B0010G J10EG040G J10EG 040G K28D1 K28D2 VOUT K28D3 R2802 D2802 1/16GJ100C D2801 REMOTE C2802 C2801 KK470 CONTROL 10KZ1U GQBY GQFZ PRE-AMP ASSY,PWB,R/C MW6A 1AA0B10C343AC SP901 J10EG 040G A10B23000 J10EP 030G CN201 K56M AC CORD AC100-120V ASSY,PWB,MAIN MW6P AC200-240V...
  • Page 65 S-VIDEO/Y.VIDEO R7101 R7102 C7101 16EM IC7101 SWITCH NJM2284M-TE2 C7102 16EM R7127 1/16GZ R7104 R7103 GND3 S/CV_SW (IC1804 17P) R1016 VIDEO (IC5101 75P) L1001 1/16GJ R7126 1/16GZ CG-R (IC5101 73P) R1001 R1003 L7121 R7129 D1001 1/16GJ 1/16GJ C1001 1/8GZ000 1/16GZ UDZS ANLG GND2 6.2BG...
  • Page 66 L5101 3.3V L26B 1990G C5104 3.3V 16KZ 3.3V ANLG 0.22GQF C5171 C5105 L5102 C5103 PC_ON 16EM KK1500 C5102 L2PD 6.3EM L251 2R2MG 27WV IC251 L2A9 6.3EM C5101 C5106 R47MG 27WV 6.3EM CJ390 C5170 TC74VCX125FT TP51070 (WM:F1) 25KK VCLK_ON (IC301 144P) 0.047GQ R251 RB5106...
  • Page 67 J10DT500G K56N K8L_1 J10EP050G K8L_3 15.5V K56N1 DRE0 POWER_FAIL K8L_5 K56N2 D5610 DRE1 1SS355 K8L_7 K56N3 DRE2 K8L_9 DRE3 K8L_11 K56N5 DRE4 K22V FCNT1 J10DT200G K8L_15 TPB1 DRE5 J30A K8L_17 TPB1F TPB2 00102 DRE6 K8L_19 TPB2F TPG1 DRE7 J30A D5601 K8L_21 TPG2 TPG1F...
  • Page 68 3.3V R9816 3.3V C9801 1/16GJ 3.3V R9814 1.5KC TP802 IC1351 1/16GZ R9823 TP801 J30A IC1802 3.3V J30A 00102 Q9802 R9817 00102 TC74LCX244FT C1351 1/16GJ 470C TC7W32FU(TE12L) 25KZ C1802 USBSW IC1801 25KZ L1301 C807 GQFZ C1301 R802 (IC301 135P) C1303 25KZ (IC301 1P) 3L_EN TC7SH04FU-(TE85L)
  • Page 69 SAMPL R503 D3501 C2592 1SS355 R2593 D2592 16EM POWER_FAIL 1SS355 100D STSQEB 15.5V C512 Q3501 L3501 STSQOB 2SA1203Y 1/8GJ10 R2591 L2592 R504 R506 & HOLD K25BS 15.5V 1/8GZ000 L2A7 XFRB C514 15VL 1/16GZ0C R3501 3R3MG 25KZ0.1 C513 SHCLKB KZ0.01 1/16GJ CLXOUTB C501 GQFZ...

  • Page 70: Printed Wiring Board Diagrams

    Printed Wiring Board Diagrams CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
  • Page 71 Main Board (SIDE:A) Main Board (SIDE:B) K66C K72S C3811 K66D K66B IC7101 IC7206 IC7203 L7121 C010 C7102 C005 IC7102 IC361 D6602 C3812 R7101 R7147 R7171 R7106 Q7172 R7172 R7170 C7151 R7176 D6604 Q7171 R7175 R6614 R7179 R7173 R7174 R7153 R7177 R7178 C7105 R7102...

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