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Sony CDX-CA400 Service Manual
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Sony CDX-CA400 Service Manual

Sony CDX-CA400 Service Manual

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CDX-CA400/CA530X/CA580X
QQ
3 7 63 1515 0
SERVICE MANUAL
Ver 1.0 2001. 12
• The tuner and CD sections have no adjustments.
AUDIO POWER SPECIFICATIONS (US Model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
TE
L 13942296513
CD player section
Signal-to-noise ratio
90 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 107.9 MHz
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity
11 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
65 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.7% (stereo),
0.5% (mono)
Separation
33 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
530 – 1,710 kHz
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
30 µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 50 W × 4 (at 4 ohms)
www
.
Sony Corporation
9-873-433-01
2001L0400-1
e Vehicle Company
© 2001. 12
Published by Sony Engineering Corporation
http://www.xiaoyu163.com
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u163
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http://www.xiaoyu163.com
2 9
8
Photo: CDX-CA400
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Q Q
3
6 7
1 3
1 5
General
Outputs
Tone controls
Power requirements
Dimensions
Mounting dimensions
Mass
Supplied accessories
Note
This unit cannot be connected to a digital preamplifier or an equalizer.
Design and specifications are subject to change without
notice.
FM/AM COMPACT DISC PLAYER
co
.
9 4
2 8
US Model
Canadian Model
E Model
CDX-CA530X/CA580X
CDX-L300/L460X
MG-393XA-121//K
KSS-720A
0 5
8
2 9
9 4
2 8
Audio outputs
Power antenna relay control lead
Power amplifier control lead
Bass ±10 dB at 20 Hz (CDX-CA400)
Bass ±9 dB at 100 Hz (CDX-CA530X/CA580X)
Treble ±10 dB at 20 kHz (CDX-CA400)
Treble ±9 dB at 10 kHz (CDX-CA530X/CA580X)
12 V DC car battery
(negative ground)
Approx. 178 × 50 × 177 mm
× 2 × 7 in.) (w/h/d)
(7
1/8
Approx. 182 × 53 × 161 mm
× 2
× 6
(7
in.) (w/h/d)
1/4
1/8
3/8
Approx. 1.2 kg
(2 lb. 10 oz.)
Parts for installation and connections (1 set)
Front panel case (1)
Card remote commander
RM-X115 (CA400/CA580X)
m
9 9
CDX-CA400
9 9
1

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Summary of Contents for Sony CDX-CA400

  • Page 1 Wow and flutter Below measurable limit Power amplifier control lead Tone controls Bass ±10 dB at 20 Hz (CDX-CA400) Bass ±9 dB at 100 Hz (CDX-CA530X/CA580X) Tuner section Treble ±10 dB at 20 kHz (CDX-CA400) Treble ±9 dB at 10 kHz (CDX-CA530X/CA580X) Tuning range 87.5 –...
  • Page 2 NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

  • Page 3: Table Of Contents

    3 7 63 1515 0 TABLE OF CONTENTS 1. GENERAL 3. DIAGRAMS Location of controls (CDX-CA400) ........4 3-1. IC Pin Description ............. 13 Location of controls (CDX-CA530X/CA580X) ..... 4 3-2. Block Diagram –CD Section– ........... 15 Connections (CDX-CA400) ............ 5 3-3.

  • Page 4: General

    CDX-CA400/CA530X/CA580X SECTION 1 GENERAL 3 7 63 1515 0 This section is extracted from instruction manual. (CDX-CA400) (CDX-CA530X/CA580X) L 13942296513 (CDX-CA530X/CA580X) (CDX-CA400) u163 http://www.xiaoyu163.com...

  • Page 5: Connections (Cdx-Ca400)

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 Connections (CDX-CA400) L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 6: Connections (Cdx-Ca530X/Ca580X)

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 Connections (CDX-CA530X/CA580X) L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 7: Disassembly

    CDX-CA400/CA530X/CA580X SECTION 2 DISASSEMBLY 3 7 63 1515 0 Note : This set can be disassemble according to the following sequence. 2-5. CHASSIS (T) SUB ASSY 2-1. PANEL (1) ASSY, SUB (Page 9) (Page 7) 2-6. LEVER SECTION 2-7.

  • Page 8: Cd Mechanism Block

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 2-2. CD MECHANISM BLOCK 7 bracket (CD) 5 CD mechanism block 6 PTT 2.6x6 2 PTT 2.6x6 1 PTT 2.6x6 L 13942296513 4 CNP701 2-3. MAIN BOARD 3 screw (+BTT) 5 MAIN board 4 screws (+BTT) 2 PTT 2.6x8...

  • Page 9: Heat Sink

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 2-4. HEAT SINK 6 heat sink 5 PTT 2.6x8 4 PTT 2.6x8 3 PTT 2.6x12 2 PTT 2.6x8 1 PTT 2.6x8 L 13942296513 2-5. CHASSIS (T) SUB ASSY 2 P 2x3 3 P 2x3...

  • Page 10: Lever Section

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 2-6. LEVER SECTION 5 guide (disc) 6 lever (R) 3 tension spring (LR) 7 lever (L) 1 special screw 2 IN SELF SW board L 13942296513 4 claws 2-7. SERVO BOARD 7 SERVO board...

  • Page 11: Shaft Roller Assy

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 2-8. SHAFT ROLLER ASSY • When installing, take note of the positions arm (roller) and washers. (Fig. 1) 3 retaing ring (RA) shaft retainer 4 shaft retainer washer washer retaing ring (RA) shaft retainer Fig.

  • Page 12: Optical Pick-Up Block

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 2-10. OPTICAL PICK-UP BLOCK 4 P 2x3 1 P 2x3 5 spring (feed), plate 2 sled motor assy 3 optical pick-up block 6 shaft (feed) assy L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 13: Diagrams

    CDX-CA400/CA530X/CA580X SECTION 3 DIAGRAMS 3 7 63 1515 0 3-1. IC PIN DESCRIPTION • IC801 µPD780076GK-520-9ET (SYSTEM CONTROLLER) Pin No. Pin Name Pin Description PH1 detection input (Not used in this set.) D SW Down switch detection input IN SW/PH2...
  • Page 14 CDX-CA400/CA530X/CA580X 3 7 63 1515 0 Pin No. Pin Name Pin Description SHIFT — Not used in this set. BUS ON Enable output of bus IC SB RST Reset output of bus IC PW ON System power supply control output...

  • Page 15: Block Diagram -Cd Section

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-2. BLOCK DIAGRAM — CD SECTION — RF AMP,DIGITAL SERVO DIGITAL SIGNAL PROCESSOR OPTICAL PICK-UP KSS-720A (Page 16) TUNER SECTION LOUT SYSTEM CONTROL ROUT IC801(1/3) CONV R-CH DEMOD PACK...

  • Page 16: Block Diagram -Tuner Section

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-3. BLOCK DIAGRAM — TUNER SECTION — PJ401 BUS AUDIO IN R-CH AUDIO OUT REAR R-CH POWER AMP ELECTRONIC VOLUME IC101 IC401 CNP901 15 BUS L FL OUT R-CH FL–...

  • Page 17: Block Diagram -Display Section

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-4. BLOCK DIAGRAM — DISPLAY SECTION — 3-5. CIRCUIT BOARDS LOCATION LCD DO SERVO board TUNER LCD CLK SECTION LCD CE IN SELF SW board (Page 16) SPEAKER board...

  • Page 18: Printed Wiring Boards -Cd Mechanism Section

    CDX-CA400/CA530X/CA580X 3-6. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 17 for Circuit Boards Location. 3 7 6 3 1 5 1 5 0 THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.
  • Page 19 CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 • Semiconductor Location Ref. No. Location (Page 21) 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...

  • Page 20: Schematic Diagram -Cd Mechanism Section

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 • Refer to page 17 for Waveforms. 3-7. SCHEMATIC DIAGRAM — CD MECHANISM SECTION — • Refer to page 26 for IC Block Diagrams. TP9 TP8 TP77 TP78 TP89...

  • Page 21: Printed Wiring Board -Main Section

    CDX-CA400/CA530X/CA580X 3-8. PRINTED WIRING BOARD — MAIN SECTION — • Refer to page 17 for Circuit Boards Location. 3 7 6 3 1 5 1 5 0 CNP901 IC101 C103 C432 C435 C214 C701 1 3 9 4 2 2 9 6 5 1 3...

  • Page 22: Schematic Diagram -Main Section (1/2)

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-9. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 17 for Waveforms. IC802 R853 R852 R851 Q907 Q919 TH901 R933 Q910 D854 Q906 Q918 Q905 R912...

  • Page 23: Schematic Diagram -Main Section (2/2)

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-10. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 26 for IC Block Diagrams. R105 L901 C901 D901 R109 C103 C205 CNP901 R206 Q101 R107 C105...

  • Page 24: Printed Wiring Board -Display Section

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-11. PRINTED WIRING BOARD — DISPLAY SECTION — • Refer to page 17 for Circuit Boards Location. 1 3 9 4 2 2 9 6 5 1 3 S504...

  • Page 25: Schematic Diagram -Display Section

    CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 3-12. SCHEMATIC DIAGRAM — DISPLAY SECTION — D551 R552 C552 R551 C551 D556 C553 R554 CNP551 CNP552 R555 D567 D570 D573 D576 D579 D582 PL551 D555 D561 D564 D571...
  • Page 26 CDX-CA400/CA530X/CA580X 3 7 6 3 1 5 1 5 0 • IC BLOCK DIAGRAMS IC1 µPD63711GC-8EU IC2 BA5810FP-E2 BIAS 71 70 LOADING PRE OPIN4+ FWD REV – OPIN4– MICROCOMPUTER INTERFACE AGCI 50 C2D3 LDCONT COMPARATOR 49 C2D2 POWER CD-TEXT DECODER...
  • Page 27 CDX-CA400/CA530X/CA580X 3 7 63 1515 0 IC401 LC75421M-TLM-E LROUT RROUT LFOUT RFOUT INTERFACE LFIN 32 RFIN ROUT LOUT LBASS2 RBASS2 CONTROL LOGIC CONTROL CIRCUIT CIRCUIT CIRCUIT LBASS1 10 RBASS1 LVREF RVREF LTRE 11 RTRE 26 RIN L 13942296513 LSELO RSELO –...

  • Page 28: Exploded Views

    CDX-CA400/CA530X/CA580X SECTION 4 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied.

  • Page 29: Front Panel Section

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 4-2. FRONT PANEL SECTION LCD501 not supplied (DISPLAY board) L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3381-640-1 PANEL (S) ASSY, FRONT (CA400) 3-236-906-01 BUTTON (SEL) X-3381-641-1 PANEL (S) ASSY, FRONT (CA530X)

  • Page 30: Cd Mechanism Section (1)

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 4-3. CD MECHANISM SECTION (1) (MG-393XA-121//K) L 13942296513 M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-683-283-11 IN SELF SW BOARD 3-221-779-01 BRACKET (MOTOR) 3-040-039-02 CHASSIS (T) 3-040-034-01 SPRING (RA), TENSION...

  • Page 31: Cd Mechanism Section (2)

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 4-4. CD MECHANISM SECTION (2) (MG-393XA-121//K) not supplied L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-040-025-01 ARM, CHUCKING 3-040-033-01 SPRING (KF1), TENSION 3-040-031-01 DAMPER (T) A-3307-422-A CHASSIS (M) COMPLETE ASSY...

  • Page 32: Cd Mechanism Section (3)

    CDX-CA400/CA530X/CA580X 3 7 63 1515 0 4-5. CD MECHANISM SECTION (3) (MG-393XA-121//K) M901 M902 L 13942296513 The components identified by Les composants identifiés par une mark 0 or dotted line with mark marque 0 sont critiques pour 0 are critical for safety.

  • Page 33: Electrical Parts List

    CDX-CA400/CA530X/CA580X SECTION 5 DISPLAY ELECTRICAL PARTS LIST 3 7 63 1515 0 NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 34 CDX-CA400/CA530X/CA580X DISPLAY IN SELF SW 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D587 8-719-053-09 LED SML-310VTT86 (VOL1) R561 1-216-806-11 RES-CHIP 1/16W (CA530X/CA580X) R562 1-216-806-11 RES-CHIP 1/16W D587 8-719-078-21 LED SML-310PTT86 (VOL1) (CA400)
  • Page 35 CDX-CA400/CA530X/CA580X MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3283-245-A MAIN BOARD, COMPLETE (including C608 1-164-156-11 CERAMIC CHIP 0.1uF SPEAKER BOARD) C609 1-162-970-11 CERAMIC CHIP 0.01uF C610 1-104-396-11 ELECT...
  • Page 36 CDX-CA400/CA530X/CA580X MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C915 1-110-654-11 DOUBLE LAYERS 0.047F 5.5V D933 8-719-074-47 DIODE CRS02(TE85L) C916 1-164-156-11 CERAMIC CHIP 0.1uF D999 8-719-991-33 DIODE 1SS133T-77 C919...
  • Page 37 CDX-CA400/CA530X/CA580X MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q910 8-729-920-85 TRANSISTOR 2SD1664-QR R618 1-216-845-11 METAL CHIP 100K 1/16W Q911 8-729-055-96 TRANSISTOR SRC1203SF R619 1-216-817-11 METAL CHIP 1/16W Q912...
  • Page 38 CDX-CA400/CA530X/CA580X SERVO MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R919 1-249-421-11 CARBON 2.2K 1/4W 1-107-826-11 CERAMIC CHIP 0.1uF R920 1-216-849-11 METAL CHIP 220K 1/16W 1-107-826-11 CERAMIC CHIP 0.1uF...
  • Page 39 CDX-CA400/CA530X/CA580X SERVO SL SW SPEAKER 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-809-11 METAL CHIP 1/16W ACCESSORIES 1-216-809-11 METAL CHIP 1/16W ************ 1-216-809-11 METAL CHIP 1/16W 1-216-809-11 METAL CHIP...
  • Page 40 CDX-CA400/CA530X/CA580X 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.

This manual is also suitable for:

Cdx--ca530xCdx-ca580x

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