1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
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2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"...
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2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) DC-DC Converter Data Driver (Lower Left) Speaker out, Sound Processor Scan Drive AV Terminal, AV Switch Scan out (Upper) Digital Signal Processor, Micon, HDMI Interface Scan out (Lower) Peaks Lite 2p Sustain Drive...
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 385 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 42 " class (41.6 inches measured diagonally) (W × H × Diagonal) 36.2 "...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command “1” button...Main items Selection in forward direction “2”...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select “SRV-TOOL” in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by “Self-check indication and forced to factory ship- ment setting”.
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
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6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Remove the Back cover 7.4. Remove the A-Board unit 1. See Service Hint (Section 5) 1. Unlock the cable clampers to free the cable. 2. Disconnect the connectors (A1, A7, A11, A12, A25, A51 7.2.
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7.6. Remove the SU-Board 1. Remove the flexible cables (SU1, SU2, SU3 and SU4) connected to the SU-Board. 2. Remove the flexible cable (SU11-SD11) and the bridge connector (SC41-SU41). 3. Remove the screws (× ) and remove the SU-Board. 7.9. Remove the SS-Board 7.7.
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7.10. Remove the Stand brackets 7.11. Remove the C1-Board 1. Remove the Plasma panel section from the servicing 1. Remove the A-Board unit. (See section 7.4.) stand and lay on a fiat surface such as a table (covered) 2. Remove the Stand bracket L. (See section 7.10.) with the Plasma panel surface facing downward.
7.14. Remove G-Board, 11. Disconnect the connector (G51) and remove the G- Board. Board and GH-Board 1. Remove the Front bracket. (See section 7.13.) 2. Remove the screws (×2 7.15. Remove the Speakers 1. Disconnect the relay connectors 2. Remove the screws (×4 each) and remove the Speaker (L, R).
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screws (×7 7.17. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.16.) 3. For leaving the plasma panel from the front frame, pull the 2. Disconnect the connector (S2). bottom of the cabinet assy forward, lift, and remove. 3.
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7.19. Remove the plasma panel (fin- ished) 1. Place the new plasma panel (finished) on the flat surface of the table (covered by a soft cloth), with the plasma panel surface facing downward. 2. Attach the C1-Board and the C2-Board, connect the flexi- ble cables (×8) from the plasma panel to the C1-Board and the C2-Board, and fit the flexible cable holders.
8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1.2. Adjustments Adjust driver section voltages referring the panel data on the 8.1.1. Driver Set-up panel data label. Check or adjust the following voltages with the multimeter. 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. Name Test Point Voltage...
8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100ms period on the down slop. Test point Volume Level...
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8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...
8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer Panel surface (Minolta CA-100 or equivalent) Procedure Remarks • Ensure aging is adequate. • Make sure the front panel to be used on the final set is fitted. •...
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DATA DRIVER (LEFT) DATA DRIVER (RIGHT) +5V(P) +5V(P) SOS8_SS SOS8_SS SUSTAIN CONTROL SUSTAIN CONTROL SCAN OUT (LOWER) DATA DATA DATA DATA DATA DATA DATA DATA DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER TH-42PX80U TH-42PX80U Block Diagram (2/5) Block Diagram (2/5)
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SD CARD IIC0 CLOCK CLOCK GEN GS SD CARD SLOT SD CARD SD DATA IC8502 IIC1 RESET NOR FLASH IIC2 SBI2 CPU BUS I/F SBO2 IIC_IF EEPROM IC8001 IIC3 IC8503 Peaks Lite2p TH-42PX80U TH-42PX80U Block Diagram (3/5) Block Diagram (3/5)
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RECEIVER SERIAL SW IIC1 REMOTE IN SUB+5V DET REMOTE IN TEMP SENSOR +3.3V(STB) SUB+9V DET KEYSCAN3 KEYSCAN3 SW2500 POWER SWITCH POWER LED REMOTE RECEIVER POWER SWITCH FOR FACTORY USE FOR FACTORY USE TH-42PX80U TH-42PX80U Block Diagram (4/5) Block Diagram (4/5)
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Vscn D16821 D16873 COLD COLD ERROR DET ERROR DET IC14961-63 2 10 5V_F_A SCAN CONTROL VSCN TPSOS7 Q16875,79 D16718 D16717 16V_F VSET ERROR DET VSET AC CORD (LED:7TIMES) (LED:7TIMES) SCAN OUT (LOWER) TH-42PX80U TH-42PX80U Block Diagram (5/5) Block Diagram (5/5)
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
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C1112 To D 0.1u AG_PANEL_READY AG_PANEL_READY to (13/15) AG_PANEL_ARARM AG_PANEL_ARARM to (13/15) Power Supply AG_ODU_DET/KEY3 to (4/15) AG_ODU_DET/KEY3 AG_KEY1(CON-PANE) to (5/15) AG_KEY1(CON-PANE) AG_R_LED_ON to (5/15) AG_R_LED_ON AG_RMIN to (5/15)(13/15) AG_RMIN TH-42PX80U TH-42PX80U A-Board (7/15) Schematic Diagram A-Board (7/15) Schematic Diagram...
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C 8 2 9 S E E R E V E R S E F O R O R D E R N O . R 8 5 3 R 8 4 7 TH-42PX80U TH-42PX80U G-BOARD TNPA4501S GS-BOARD TNPA4139ADS G-BOARD TNPA4501S...
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T P 4 0 0 1 R4111 TP8545 TP4001 TP4002 A 5 1 T P 4 0 0 2 R9608 R4104 T P 4 0 0 5 TP4003 TP4005 T P 4 0 0 3 R4105 R4109 R4108 R4106 TH-42PX80U TH-42PX80U A-BOARD TNPH0716S A-BOARD TNPH0716S...
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R9370 R9610 R9347 R9348 R9352 R9353 A 3 2 R9369 FL9300 R3052 R3053 R3051 A 5 1 ZA4002 FL9301 A 5 2 R4095 ZA4003 R4094 R4096 C4712 S U F F I X . TH-42PX80U TH-42PX80U A-BOARD TNPH0716S A-BOARD TNPH0716S...
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R 1 4 7 CR NO.17 C 1 2 5 C 1 4 5 D 1 2 1 D 1 3 1 C 1 3 5 C 1 5 5 D 1 5 1 TH-42PX80U TH-42PX80U C1-BOARD TXNC11RRTU C1-BOARD TXNC11RRTU...
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C 2 4 2 C 2 3 5 ZA202 ZA201 D 2 2 1 C 2 2 5 D 2 0 4 C 2 1 8 D 2 1 1 D 2 0 6 TH-42PX80U TH-42PX80U C2-BOARD TXNC21RRTU C2-BOARD TXNC21RRTU...
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T P 2 6 T P 3 6 T P 1 8 T P 2 2 T P 5 2 T P 3 7 T P 7 0 T P 1 0 T P 2 7 TH-42PX80U TH-42PX80U SC-BOARD TXNSC1RRTU SC-BOARD TXNSC1RRTU...
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R 5 8 7 R 5 3 1 D 4 7 2 D 5 8 5 R 5 2 2 R 5 2 1 R 5 8 5 R 5 8 0 R 5 8 9 TH-42PX80U TH-42PX80U SC-BOARD TXNSC1RRTU SC-BOARD TXNSC1RRTU...
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H . V . D A N G E R D 9 0 9 H . V . D A N G E R D 9 0 2 O R D E R N O . CRNo. 14 TH-42PX80U TH-42PX80U SU-BOARD TXNSU1RRTU SU-BOARD TXNSU1RRTU...
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C 9 8 9 SD42 R 9 4 9 C 9 2 6 D 9 7 4 R 9 9 3 D 9 7 5 R 9 5 0 Z A 9 5 1 TH-42PX80U TH-42PX80U SD-BOARD TXNSD1RRTU SD-BOARD TXNSD1RRTU...
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S S 5 5 A S S 5 6 A L 1 0 3 S S 5 4 S S 5 3 S S 5 5 S S 5 6 T P 2 7 TH-42PX80U TH-42PX80U SS-BOARD TXNSS1RRTU SS-BOARD TXNSS1RRTU...
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L 1 0 4 L 1 0 2 S S 5 3 S S 5 6 S S 5 5 S S 5 4 T P S S 1 Z A 0 0 2 TH-42PX80U TH-42PX80U SS-BOARD TXNSS1RRTU SS-BOARD TXNSS1RRTU...
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13.1.3. Mechanical Replacement Parts List...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks 10030-0042000 BATTERY COVER 1 PAVCA EAS16S06A SPEAKER (PED) K1RYYYA00016 F-TYPE (5C) K2CG3YY00029 AC CORD 1 PAVCA MD42H11A1J PLASMA DISPLAY PANEL N2QAYB000221 REMOTE CONTROL 1 PAVCA TBLA3615 STAND POLE LEFT TBLA3614 STAND POLE RIGHT TBLX0036 PEDESTAL STAND...
13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2195-98 F1G1E103A123 C 0.010UF, K, Description C2213 F1G1H102A730 E 1000UF, 50V K1KA06A00508 6P CONNECTOR C2216 F1G1C104A116 C 0.10UF, K, 16V K1KY22A00003 22P CONNECTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3123,24 F1J1A106A043 C 0.010UF, K, C4643-46 F1G1C104A116 C 0.10UF, K, 16V C4701 F1G1H102A730 E 1000UF, 50V C3157 F1G1C104A081 C 0.10UF, K, 16V C4702 F1G1C104A116 C 0.10UF, K, 16V C3532...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5644 F1G1E103A123 C 0.010UF, K, C8346 ECJ0EB1C103K C 0.010UF, K, C5652 F1H1H102A971 C 1000PF, K, 50V C8347-54 F1G1C104A116 C 0.10UF, K, 16V C5663,64 F1J0J106A020 C 0.010UF, K, C8355...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9878 F1G1E103A123 C 0.010UF, K, C16197 F1L1E4750012 C 4.7UF, 25V C16201-04 F0C2E225A230 E 0.022UF, 250V C9879 F1G1C153A116 C 0.015UF, K, C16241 EEUFC1A101 E 100UF, 10V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16842 ECA2CM101 E 100UF, 160V D4516-23 EZAEG2A50AX DIODE C16843,44 F1J1H104A835 C 0.10UF, 50V D4541,42 MA2J11100L DIODE C16855 F1H1C105A008 C 1UF, K, 16V D5400 B0JCME000037 DIODE C16856...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16501 B0ECKP000047 DIODE GH10 K1FY121E0001 CONNECTOR PAVCA D16503 B0ECKP000047 DIODE GH11 K1KA30AA0009 30P CONNECTOR D16521-23 B0ECKP000047 DIODE D16583 LNJ301MPUJA GS52 K1KA12A00317 12P CONNECTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16788 MIP9L02MBS L16301 J0JHC0000031 CHIP INDUCTOR IC16789 C0DBEYY00078 IC L16398,99 J0JJC0000015 CHIP INDUCTOR IC16791 N0BF1FB00002 IC L16401-03 G0C2R1KA0190 PEAKING COIL IC17101,0 C0JBAZ001120 IC L16411-13 G0C2R1KA0190 PEAKING COIL...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16102 B1DFKM000002 FET R1160,61 ERJ2GEJ473 M 47KOHM, J,0.063W Q16141 B1HFPFA00001 TRANSISTOR R1162 ERJ2GEJ101 M 100 OHM, Q16161 B1HFPFA00001 TRANSISTOR J,0.063W Q16171 B1ABRD000003 TRANSISTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2310 ERJ2GEJ103 M 10KOHM, R3754 ERJ6ENF2321 M2.32KOHM, 1/10W J,0.063W R3756 D0GDR00Z0002 M 0 OHM, 1/10W R2311 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R3758 ERJ6ENF3161 M3.16KOHM, 1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4548,49 ERJ2GEJ103 M 10KOHM, R5537 ERJ2GEJ152 M 1.5KOHM, J,0.063W J,0.063W R4552 ERJ2GEJ220 M 22 OHM, R5538 ERJ2GEJ222 M 2.2KOHM, J,0.063W J,0.063W R4587...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R7709 ERJ2GEJ680 M 68 OHM, R8324-27 ERJ2GEJ470 M 47 OHM, J,0.063W J,0.063W R7710 ERJ2GEJ101 M 100 OHM, R8331 ERJ3GEY0R00 M 0 OHM, 1/16W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9071 ERJ2GEJ223 M 22KOHM, R9347,48 EXB2HV220JV RESISTOR ARRAY J,0.063W R9350,51 ERJ2GEJ470 M 47 OHM, R9072 ERJ2GEJ102X M 1K OHM J 1/4W J,0.063W R9080 ERJ2GEJ103...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9940 ERJ2RKD330 M 33 OHM, R14992-94 ERJ3GEYJ470 M 47 OHM,J,1/16W J,0.063W R14995-98 D0GD103JA036 M 10KOHM,J,0.25W R9943 EXB2HV470JV RESISTOR ARRAY R16001,02 ERJT08J7R5V M 7.5OHM,J, R9944-51...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16300 ERJT08J102V M 1KOHM,J, 0.33W R16521,22 D0GD101JA036 M 100 OHM,J,0.25W R16301 ERJ6GEYF472 M 4.7KOHM,F,1/ R16523 ERJT06J750V M 75 OHM,F,0.25W R16302 ERJ8GEYJ105 M 1MOHM, J,1/8W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16672 ERJ6GEYG102 M 1KOHM,J,1/10W R16844 ERJ6ENF1241 M1.24KOHM, 1/10W R16675 ERJT08J102V M 1KOHM,J, 0.33W R16845 ERJ6ENF6202 M 62KOHM, 1/10W R16681,82 ERJT06J100V M 10 OHM,F,0.25W R16846...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17280 D0GB102JA041 M 1KOHM,J,1/16W R17281 ERJ6GEYG102 M 1KOHM,J,1/10W C405 ECQE2W225L0 C 22UF, 450V R17285 EXB38V220JV RESISTOR ARRAY C406 F1E2J4730001 C 0.047PF, , 600V R17288,89 EXB38V222J...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C571 ECJ1VC1H330J C 33PF, J, 50V D450 B0ACDJ000010 DIODE C574 ECJ1VB1E104K C 0.10UF, K, 25V D501 B0HAPR000012 DIODE C577 F2A2A330A022 E 33UF, 100V D502...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description K1KA13AA0194 13P CONNECTOR R426 D0GB103JA057 M 10K OHM J 1/ R428 D0GB103JA057 M 10K OHM J 1/ PMM1 LSGQ0234 CLAMPER PMM2,M3...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R524 D0GB102JA057 M 1KOHM,J,1/16W R601 ERJ3GEYJ471 M 470 OHM,J,1/ R526,27 ERJ6ENF1803 M 180KOHM, 1/10W R603 ERJ6GEYJ101V M 100 OHM,J,1/ R528 ERJ6GEYJ4R7 M 4.7 OHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description R678-80 ERJ8RSJR16V M 16 OHM, 1/8W R682 ERJ6ENF2002 M 20KOHM, 1/10W R683 ERJ14YJ330 M 33 OHM, J,1/4W R684 D0GB102JA057 M 1KOHM,J,1/16W R686 D0GB123JA057 M 12K OHM J 1/ R687 ERJ3GEYJ104 M 100KOHM,J,1/ R688...
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If new part numbers are shown, be sure to use them when ordering parts. Please file and use this manual together with the service manual for Model No. TH-42PX80U ORDER NO. MTNC080201CE TH-42PX80X ORDER NO. MTNC080418AE TH-50PX80U ORDER NO. MTNC080202CE TH-50PX80X ORDER NO.
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If new part numbers are shown, be sure to use them when ordering parts. Please file and use this manual together with the service manual for Model No. TH-42PX80U ORDER NO. MTNC080201CE Model No. TH-42PX80X ORDER NO. MTNC080418AE Model No. TH-50PX80U ORDER NO. MTNC080202CE Model No.