Table of Contents
Related Manuals for Toro 74262CP
Summary of Contents for Toro 74262CP
- Page 1 Form No. 3357-790 Rev B Z560 Z Master ® , with a 60in or 72in TURBO FORCE Side ® Discharge Mower Model No. 74262CP—Serial No. 270000101 and Up Model No. 74263CP—Serial No. 270000101 and Up Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
Whenever you need service, genuine Toro parts, or worthy of special attention. additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 Contents identifies the location of the model and serial numbers on the product. - Page 3 Using the Rollover Protection System Controls System Maintenance......... 43 (ROPS) ............14 Adjusting the Control Handle Neutral Think Safety First ..........15 Position............43 Operating the Parking Brake ....... 16 Hydraulic System Maintenance ....... 44 Starting and Stopping the Engine ......16 Checking the Hydraulic Fluid......
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Page 4: Safety
Safety • Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Improper use or maintenance by the operator or owner – Use only an approved container can result in injury. To reduce the potential for injury, –... -
Page 5: Slope Operation
• Be certain that the seat belt can be released quickly decals. in the event of an emergency. • Be aware there is no rollover protection when the • Use only Toro approved attachments. Warranty may roll bar is down. be voided if used with unapproved attachments. -
Page 6: Slope Chart
Slope Chart... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 1-403005 54-9220 1-523552 58-6520 1. Grease 1-633462 66-1340 1-643339 68-8340... - Page 8 98-4387 1. Warning—wear hearing protection. 98-5954 103-5881 107-1621 105-7798 107-1857 105-7797 107-2112...
- Page 9 107-1613 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; 107-1860 2. No fire, open flame, or smoking. explosive gases can cause blindness and other injuries 3.
- Page 10 110-2068 1. Read the Operator’s Manual. 107-2102 110-5731 1. Engine—stop 5. Continuous variable setting 2. Engine—run 6. Slow 3. Engine—start 7. Power take-off (PTO) 4. Fast 110-2067...
- Page 11 106-7492 106-9989 107-8076 1. Fast 3. Neutral 4. Reverse 2. Slow...
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Page 12: Product Overview
Controls Product Overview Become familiar with all the controls before you start the engine and operate the machine (Figure 3 and Figure 4). Figure 4 Figure 3 1. Gas cap 4. Throttle 2. Choke 5. Power take off (PTO) 1. Motion control lever 5. -
Page 13: Operation
Operation In certain conditions during fueling, static Note: Determine the left and right sides of the electricity can be released causing a spark machine from the normal operating position. which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and Adding Fuel others and can damage property. -
Page 14: Checking The Engine Oil Level
Important: Do not use fuel additives containing methanol or ethanol. There is no rollover protection when the roll bar Add the correct amount of gas stabilizer/conditioner is in the down position. to the gas. • Lower the roll bar only when absolutely Note: A fuel stabilizer/conditioner is most effective necessary. -
Page 15: Think Safety First
Think Safety First 5. To raise the roll bar, remove the hairpin cotter pins and remove the two pins (Figure 6). Please read all safety instructions and symbols in the 6. Raise the roll bar to the upright position and install safety section. -
Page 16: Operating The Parking Brake
Setting the Parking Brake 1. Move the motion control levers (Figure 16) out to the neutral lock position. 2. Pull up and back on the parking brake lever to set the parking brake (Figure 10). The parking brake lever should stay firmly in the engaged position. Parking brake may not hold machine parked on a slope and could cause personal injury or property damage. -
Page 17: Stopping The Engine
Figure 11 1. PTO—on 2. PTO—off Figure 13 1. Throttle—fast 2. Throttle—slow 4. Move the choke control to the on position before starting a cold engine (Figure 12). 6. Turn the ignition key to Start (Figure 14). When the Note: A warm or hot engine may not require engines starts, release the key. -
Page 18: Operating The Power Take Off (Pto)
4. Turn the ignition key to the off position and remove the key (Figure 14). 5. Close the fuel shut off valve before transporting or storing the machine. Refer to Fuel System Maintenance , page 34. Important: Make sure that the fuel shut off valve is closed before transporting or storing the machine, as fuel leakage may occur. -
Page 19: Driving Forward Or Backward
Testing the Safety Interlock System Driving Forward 1. Release the parking brake; refer to Releasing the Service Interval: Before each use or daily Parking Brake. Test the safety interlock system before you use the 2. Move the levers to the center, un-locked position. machine each time. -
Page 20: Stopping The Machine
Adjusting the Height-of-Cut To go straight, apply equal pressure to both motion control levers (Figure 16). The height-of-cut is adjusted from 1-1/2 to 5 inch To turn, release pressure on the motion control lever (38 to 127 mm) in 1/4 inch (6 mm) increments by toward the direction you want to turn (Figure 16). -
Page 21: Adjusting The Flow Baffle
Figure 20 1. Outer roller 4. Bolt Figure 19 2. Spacer 5. Nut 3. Bushing 1. Outer roller 4. Bolt 2. Spacer 5. Nut 3. Bushing 4. Select a hole so that the center rollers are positioned to the nearest corresponding height-of-cut desired 4. -
Page 22: Positioning The Flow Baffle
This is the full rear position. The suggested use for this • Allows increased ground speed in heavy conditions. position is a follows. • This position is similar to the benefits of the Toro • Use for short, light grass mowing conditions. SFS mower. -
Page 23: Positioning The Seat
Changing the Seat Suspension 1. Place your foot onto lift assist lever. 2. Press on the lift assist lever while pulling up on the The seat can be adjusted to provide a smooth and height-of-cut lever (Figure 25). comfortable ride. Position the seat where you are most comfortable. -
Page 24: Pushing The Machine By Hand
Figure 28 1. Seat latch 3. Seat 2. Fuel cap Figure 29 1. By-pass valve 2. Hydraulic tank Pushing the Machine by Hand 3. Disengage parking brake before pushing. Important: Always push the machine by hand. Never tow the machine because hydraulic damage Changing to Machine Operation may occur. -
Page 25: Breaking In A New Machine
Without the grass deflector, discharge cover, Driving on the street or roadway without turn or complete grass catcher assembly mounted signals, lights, reflective markings, or a slow in place, you and others are exposed to blade moving vehicle emblem is dangerous and can contact and thrown debris. -
Page 26: Using The Z Stand
Loading a unit onto a trailer or truck increases The machine could fall onto someone and the possibility of backward tip-over and could cause serious injury or death. cause serious injury or death. • Use extreme caution when operating the •... -
Page 27: Operating Tips
4. Set the foot of stand on the ground and rest the to thoroughly cut grass clippings, so do not set the latch on the pivot tab (Figure 32). height-of-cut so low as to totally surround the mower by uncut grass. Always try to have one side of the 5. -
Page 28: Blade Maintenance
Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine TORO replacement blade. -
Page 29: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the hydraulic fluid level. After the first 8 hours • Change the hydraulic filter and oil. After the first 25 hours • Check the safety interlock system. • Check the engine oil level. Before each use or daily •... -
Page 30: Greasing The Front Caster Pivots
Where to Add Light Oil or Spray 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating Lubrication position. Service Interval: Every 150 hours 3. Clean the grease fittings with a rag. Make sure to Lubricate the machine in the following areas with spray scrape any paint off the front of the fitting(s). -
Page 31: Engine Maintenance
Engine Maintenance Important: Never attempt to clean the safety filter. If the safety filter is dirty, then the primary filter is damaged. Replace both filters. Servicing the Air Cleaner 7. Inspect the primary filter for damage by looking into the filter while shining a bright light on the outside Primary Filter: Check and/or replace it after every of the filter. -
Page 32: Changing The Oil
Changing the Oil Viscosity: See the table below. Service Interval: Every 100 hours 1. Start the engine and let it run five minutes. This warms the oil so it drains better. 2. Park the machine so that the drain side is slightly lower than the opposite side to ensure the oil drains completely. -
Page 33: Servicing The Spark Plugs
2. Remove the old filter and wipe the filler adapter gasket surface (Figure 40). Figure 41 Figure 40 1. Center electrode insulator 3. Air gap (not to scale) 2. Side electrode 1. Oil filter 3. Adapter 2. Adapter gasket Important: Always replace the spark plugs 3. -
Page 34: Fuel System Maintenance
Installing the Spark Plugs Fuel System 1. Install the spark plugs and the metal washer. Ensure Maintenance that the air gap is set correctly. 2. Tighten the spark plugs to 18 to 22 ft-lb (24.4 to Replacing the Fuel Filter 29.8 N⋅m). -
Page 35: Servicing The Fuel Tank
Servicing the Fuel Tank Electrical System Maintenance In certain conditions, gasoline is extremely Servicing the Battery flammable and highly explosive. A fire or explosion from gasoline can burn you and Warning others and can damage property. • Drain gasoline from the fuel tank when the CALIFORNIA engine is cold. -
Page 36: Installing The Battery
6. Remove both wing nuts (1/4 inch) securing the battery clamp (Figure 44). Incorrect battery cable routing could damage 7. Remove the battery. the machine and cables causing sparks. Sparks can cause the battery gasses to explode, Installing the Battery resulting in personal injury. -
Page 37: Servicing The Fuses
Drive System Maintenance Adjusting the Tracking Note: Determine the left and right sides of the machine from the normal operating position. The right hand pump has a knob for adjusting the tracking. Important: Adjust the handle neutral and hydraulic pump neutral before adjusting the tracking. Refer to Adjusting the Handle Neutral and Adjusting the Figure 45 Hydraulic Pump Neutral. -
Page 38: Checking The Wheel Hub Slotted Nut
Maintain the air pressure in the rear tires at 13 psi (90 5. Check the distance from bottom of slot in nut to kPa). Uneven tire pressure can cause uneven cut. Check inside edge of hole. Two threads or less should be the tires when they are cold to get the most accurate showing (Figure 49). -
Page 39: Cooling System Maintenance
Cooling System Important: Make sure spring washers are installed correctly as shown in Figure 50. Maintenance 5. Install the dust cap (Figure 50). Cleaning the Engine Screen and the Oil Cooler Before each use, check and clean the engine screen and oil cooler. -
Page 40: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Parking Brake Inspecting the Belts Service Interval: Every 200 hours Service Interval: Every 100 hours Check the parking brake for proper adjustment. Inspect all belts every 100 hours. 1. Disengage brake lever (lever down). Check belts for cracks, frayed edges, burn marks or any other damage. -
Page 41: Adjusting The Mower Belt Tension
Adjusting the Mower Belt Tension 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 42: Replacing The Pump Drive Belt
Figure 59 1. Fixed idler 2. Adjustment slot Figure 57 1. Mower idler plate 3. Ratchet or breaker bar 2. Square hole 4. Idler plate bolt Replacing the Pump Drive Belt 9. Check the distance from the rubber stop and the Service Interval: Every 50 hours arm of the spring loaded idler pulley when the idler plate is tightened. -
Page 43: Controls System Maintenance
Controls System 9. Apply slight rearward pressure on the motion control lever, turn the head of the adjustment bolt Maintenance in the appropriate direction until the control lever is centered in the neutral lock position (Figure 62). Adjusting the Control Handle Note: Keeping rearward pressure on the lever will keep the pin at the end of the slot and allow the Neutral Position... -
Page 44: Hydraulic System Maintenance
Hydraulic System 6. Recheck the fluid level while the fluid is warm. The fluid should be between cold and hot. Maintenance 7. If required, add fluid to the hydraulic tank. Note: The fluid level should be to the top of the hot Checking the Hydraulic Fluid level of the baffle, when the fluid is hot (Figure 63). -
Page 45: Bleeding The Hydraulic System
Important: Do not substitute automotive oil 10. Recheck the fluid level while the fluid is warm. The filter or severe hydraulic system damage may fluid should be between cold and hot. result. 11. If required, add fluid to the hydraulic tank. Do not 3. -
Page 46: Setting The Hydraulic Pump Neutral Position
1. Raise the frame and use jack stands to hold up the machine so drive wheels can rotate freely. 2. Unlatch the seat, tilt the seat forward and disconnect Hydraulic fluid escaping under pressure can electrical connector from the seat safety switch. penetrate skin and cause injury. - Page 47 Electrical system will not perform proper safety shut off with jumper wire installed. • Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. • Never operate this unit with jumper installed and seat switch bypassed. 7.
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Page 48: Mower Deck Maintenance
Mower Deck Maintenance Leveling the Mower at Three Positions Important: There are only three measuring positions needed to level the mower. Setting Up the Machine 1. Position mower on a flat surface. Figure 68 2. Disengage the PTO, move the motion control levers 1. -
Page 49: Servicing The Cutting Blades
8. Loosen the jam nut under the rear support arm and (6 to 10 mm) lower in front at A than in the rear at adjust the adjustment bolt to get a measurement of B (Figure 69). 3-1/8 to 3-1/4 inches (Figure 69). 9. -
Page 50: Inspecting The Blades
File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand. -
Page 51: Removing The Blades
Blades must be replaced if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may Figure 75 result in non-conformance with safety standards. -
Page 52: Replacing The Grass Deflector
Replacing the Grass Deflector Cleaning Cleaning Under the Mower An uncovered discharge opening could allow Service Interval: Before each use or daily the lawn mower to throw objects in the operator’s or bystander’s direction and result Remove the grass buildup under the mower daily. in serious injury. -
Page 53: Storage
Storage C. Stop engine, allow to cool and drain the fuel tank; refer to Servicing the Fuel Tank in Fuel System Maintenance , page 34. 1. Disengage the power take off (PTO), set the parking brake and turn the ignition key to off. Remove spark D. -
Page 54: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Starter does not crank 1. Blade control (PTO) is engaged. 1. Move blade contro (PTO) to disengaged. 2. Parking brake is not on. 2. Set the parking brake. 3. Operator is not seated. 3. Sit on the seat. 4. - Page 55 Problem Possible Cause Corrective Action Uneven cutting height. 1. Blade(s) not sharp. 1. Sharpen the blade(s). 2. Cutting blade(s) is/are bent. 2. Install new cutting blade(s). 3. Mower is not level. 3. Level mower from side-to-side and front-to-rear. 4. Underside of the mower is dirty. 4.
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Page 56: Schematics
Schematics Wire Diagram (Rev. A) - Page 57 Notes:...
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Page 60: The Toro Total Coverage Guarantee
(Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.