Toro 22196 Operator's Manual
21in heavy-duty recycler/rear bagger lawn mower
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Summary of Contents for Toro 22196
- Page 1 Form No. 3367-241 Rev B 21in Heavy-Duty Recycler ® /Rear Bagger Lawn Mower Model No. 22196—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, WARNING or additional information, contact an Authorized Service Dealer or Toro Customer Service and have CALIFORNIA the model and serial numbers of your product ready. Proposition 65 Warning Figure 1 identifies the location of the model and serial The engine exhaust from this product numbers on the product. -
Page 3: Table Of Contents
Contents Preparing the Engine.......... 29 General Information .......... 29 Removing the Mower from Storage..... 29 Introduction..............2 Troubleshooting............30 Safety ................4 General Lawn Mower Safety ......... 4 Training..............4 Preparation ............4 Operation............. 4 Maintenance and Storage........5 Safety and Instructional Decals ......6 Setup ................ -
Page 4: Safety
• Evaluate the terrain to determine what accessories injury, comply with these safety instructions. and attachments are needed to properly and Toro designed and tested this lawn mower for to offer safely perform the job. Only use accessories and reasonably safe service; however, failure to comply attachments approved by the manufacturer. -
Page 5: Maintenance And Storage
• Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher. • Do not change the engine governor setting or overspeed the engine. • Stop on level ground and shut off engine before leaving the operator’s position for any reason including emptying the catchers or unclogging the chute. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 74-1970 1. Transmission speeds 2. Neutral Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. -
Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Bolt (5/16 x 1-1/4 inches) Washer Thin nylon insert locknut (5/16 inch) Bolt (5/16 x 1-1/2 inches) Carriage bolt Install the handle. Locknut (5/16 inch) Bag support rod Bag aligning plate... -
Page 8: Installing The Handle
2. Secure the handle latches to the handle with 2 bolts (5/16 x 1-1/2 inches), washers, and locknuts (5/16 inch) (Figure 3). Note: You can adjust the handle height for Installing the Handle comfortable operation. Stand behind the handle to determine the height. -
Page 9: Installing The Fuel Tank
Installing the Fuel Tank Parts needed for this procedure: Self-tapping screw Fuel tank Hose clamp g01804 Procedure 1. Slide the plastic clips, on the front of the fuel tank, Figure 6 onto the fuel tank mount (Figure 5). 1. Fuel filter 3. -
Page 10: Installing The Discharge Tunnel Plug
3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the discharge tunnel (Figure 8). Installing the Discharge Tunnel Plug Parts needed for this procedure: Discharge tunnel plug Figure 8 Procedure... -
Page 11: Product Overview
Product Overview Note: When the crankcase is empty, pour about 3/4 of the crankcase capacity of oil in the crankcase, then follow the procedure in this section. 1. Move the mower to a level surface. 2. Clean around the dipstick (Figure 9). 3. -
Page 12: Operation
Filling the Fuel Tank with Operation Gasoline Note: Determine the left and right sides of the For best results, use clean, fresh, lead-free gasoline with machine from the normal operating position. an octane rating of 87 or higher. To ensure freshness, Each time before you mow, make sure that the purchase only the quantity of gasoline that you expect to self-propel drive and the blade control bar operate... -
Page 13: Starting The Engine
DANGER When fueling, under certain circumstances, a static charge can develop, igniting the gasoline. A fire or explosion from gasoline can burn you and others and damage property. • Always place gasoline containers on the ground and away from your vehicle before filling. •... -
Page 14: Stopping The Engine
4. Pull the starter handle lightly until you feel 2. Start the engine. resistance, then pull it sharply. Allow the rope to 3. Squeeze the blade control bar to the Run/Shift return to the handle slowly. position (Figure 17) and move the ground speed 5. -
Page 15: Checking The Blade Brake Clutch
Note: When grass is thick and lush, clippings may collect on and around the discharge tunnel plug. This may make removing the plug difficult. Clean the plug thoroughly after each use. Checking the Blade Brake Clutch Figure 19 Check the operation of the blade brake clutch before each use to ensure that it is operating properly. -
Page 16: Adjusting The Cutting Height
operating condition. Contact an Authorized Service brake clutch system could be deteriorating to the Dealer. point where it could result in an unsafe operating condition. Contact an Authorized Service Dealer To check for a problem with the blade brake clutch for an inspection and repair of your mower. -
Page 17: Using The Grass Bag
1. Stop the engine and wait for all moving parts to Check the grass bag frequently. If it is damaged, stop. install a new Toro replacement bag. 2. Ensure that the discharge door handle is fully forward and that the pin is engaged in the catch Removing the Grass Bag (Figure 24). -
Page 18: Operating Tips
If the finished lawn appearance is unsatisfactory, try • Replace the blade when necessary with an original one or more of the following: Toro replacement blade. • Sharpen the blade. • Mow only dry grass or leaves. Wet grass and leaves •... - Page 19 front wheels at 2-1/4 inches (57 mm) and the rear wheels at 2-3/4 inches (70 mm). Cutting Leaves • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than one pass over the leaves. •...
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Page 20: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the engine oil level. •... -
Page 21: Lubrication
Lubrication Engine Maintenance Lubricating the Pivot Arms Servicing the Air Cleaner Service Interval: Every 25 hours Service Interval: Before each use or daily—Inspect the air cleaner elements. 1. Move the rear wheel cutting height levers to the center setting. Every 25 hours—Clean the air filter elements. -
Page 22: Changing The Engine Oil
6. Remove the foam element from the paper element 7. Raise the left side of the mower to drain the oil from (Figure 28). the dipstick fill tube into the drain pan. 7. Inspect the foam and paper elements, and replace 8. -
Page 23: Drive System Maintenance
Drive System 7. Tighten the spark plug an additional 1/2 turn if it is new; otherwise, tighten it an additional 1/8 to 1/4 Maintenance turn. Important: A loose spark plug can become very hot and can damage the engine; overtightening Adjusting the Self-propel Drive a spark plug may damage the threads in the cylinder head. -
Page 24: Servicing The Wheels
Servicing the Wheels 6. Install the 2 bolts and 2 locknuts previously removed in the remaining holes in the wheel halves and tighten. Remove the 2 long screws or bolts and Removing the Wheels replace them with 2 bolts and 2 locknuts (Figure 32). Service Interval: Every 100 hours 7. -
Page 25: Controls System Maintenance
Blade Maintenance Controls System Maintenance Maintaining the Blade Always mow with a sharp blade. A sharp blade cuts Adjusting the Blade Brake cleanly and without tearing or shredding the grass blades. Cable 1. Stop the engine and wait for all moving parts to stop. 2. -
Page 26: Installing The Blade
Installing the Blade injury or death. 1. Install a sharp, balanced Toro blade, the accelerator, • Inspect the blade periodically for wear or the anti-scalp cup, and the blade nuts. The sail of damage. -
Page 27: Cleaning
Scraping Method Cleaning If washing does not remove all debris from under the mower, scrape it clean. Cleaning under the Mower 1. Disconnect the wire from the spark plug. Housing 2. Drain the fuel from the fuel tank. To ensure the best performance, keep the underside of the mower housing clean. -
Page 28: Cleaning Under The Belt Cover
Cleaning under the Belt Cover bolts on the tabs (Figure 41). Rotate the tabs 180° to move them out of the way. Service Interval: Every 50 hours—Remove grass clippings and debris from under the belt cover. 1. Stop the engine and wait for all moving parts to stop. 2. -
Page 29: Preparing The Engine
Storage 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the mower housing. To prepare the mower for off-season storage, perform the recommended maintenance procedures. Refer to 4. Check the condition of the blade. Refer to Maintenance. -
Page 30: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Engine does not start 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with system contains stale fuel. fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2. - Page 31 Problem Possible Cause Corrective Action Lawn mower does not self-propel 1. The self-propel drive cable is out of 1. Adjust the self-propel drive cable. adjustment or is damaged. Replace the cable if necessary. 2. There is debris under the belt cover. 2.
- Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.