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Toro 74167TE Operator's Manual
Toro 74167TE Operator's Manual

Toro 74167TE Operator's Manual

With 132cm sfs side discharge mower
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Form No. 3351–906
Z153
Z Master with 132cm SFS Side Discharge
Mower
Model No. 74167TE—Serial No. 240000001 and Up
Operator's Manual
Original Instructions (GB)
Register your product at www.Toro.com

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Summary of Contents for Toro 74167TE

  • Page 1 Form No. 3351–906 Z153 Z Master with 132cm SFS Side Discharge Mower Model No. 74167TE—Serial No. 240000001 and Up Operator’s Manual Original Instructions (GB) Register your product at www.Toro.com...
  • Page 2: Table Of Contents

    Servicing the Cutting Blades ....Contact us at www.Toro.com 2003 by The Toro Company All Rights Reserved 8111 Lyndale Avenue South Printed in the USA...
  • Page 3: Introduction

    Authorized Service injury. To reduce the potential for injury, comply with Dealer or Toro Customer Service and have the model and these safety instructions and always pay attention to the serial numbers of your product ready. Figure 1 illustrates...
  • Page 4 lack of awareness of the effect of ground – use slow speeds on slopes and during tight turns; conditions, especially slopes; – stay alert for humps and hollows and other hidden incorrect hitching and load distribution. hazards; Use care when pulling loads or using heavy equipment. Preparation –...
  • Page 5: Toro Riding Mower Safety

    The following list contains safety information specific to slowly off the slope. Toro products or other safety information that you must Follow the manufacturer’s recommendations for wheel know that is not included in the CEN standard.
  • Page 6: Sound Pressure

    Sound Pressure This unit has a maximum sound pressure level at the operator’s ear of 87 dBA, based on measurements of identical machines per Directive 98/37/EC. Sound Power This unit has a guaranteed sound power level of 105 dBA, based on measurements of identical machines per Directive 2000/14/EC.
  • Page 7: Slope Chart

    Slope Chart...
  • Page 9: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 99-8939 1. Read the Operator’s 3. Remove the ignition key Manual.
  • Page 10 93-7818 1. Warning—read the Operator’s Manual for instructions on torquing the blade bolt/nut to 115–149 N m (85–110 ft.-lb.). 99-8941 1. Height of cut 98-1977 1. Entanglement hazard, belt—stay away from moving parts. 98-4387 1. Warning—wear hearing protection. 99-8942 1. Height of cut 99-8944 93-7010 1.
  • Page 11 Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 7. Wear eye protection; 93-7824 explosive gases can 2. No fire, open flames, or cause blindness and 1. Thrown object hazard—stay a safe distance from the machine. smoking.
  • Page 12 106-5517 1. Warning—do not touch the hot surface. 107-2131 1. Hydraulic oil level 2. Warning—do not touch the hot surface. 107-3069 1. Warning—in a roll over 2. To mow under obstacles, accident without the roll lower the roll bar and do bar raised and seat belt not wear the seat belt;...
  • Page 13 107-8443 1. Read the instructions 3. Engine before servicing or 4. Tire pressure performing maintenance. 5. Hourly interval 2. Hydraulic oil level 6. Grease 106-6590 1. Disengage 5. Power takeoff (PTO) 11. Fast 15. Cutting/dismemberment hazard, mower blade—do 2. Parking brake 6.
  • Page 14: Gasoline And Oil

    Gasoline and Oil Recommended Gasoline Warning Use UNLEADED Regular Gasoline suitable for automotive use (85 pump octane minimum). Leaded regular gasoline Gasoline is harmful or fatal if swallowed. may be used if unleaded regular is not available. Long-term exposure to vapors can cause serious injury and illness.
  • Page 15: Operation

    Operation Note: Determine the left and right sides of the machine from the normal operating position. Using the Rollover Protection System (ROPS) m–6836 Figure 2 Warning 1. Full down position 2. Down position with bagger installed To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt.
  • Page 16: Think Safety First

    7. Tighten the front handles against the center roll bar ends (Fig. 3). m–6897 Figure 4 1. Front handle Think Safety First m–6478 Figure 5 Please read all safety instructions and symbols in the safety 1. Safe Zone—use the 2. Use walk behind mower section.
  • Page 17: Controls

    Controls The unit has two fuel tanks. One tank is on the left side and one on the right side. Each tank connects to the fuel shut off valve in the control panel. From there a common fuel line Become familiar with all the controls (Fig. 7) before you leads to the engine (Fig.
  • Page 18: Starting And Stopping The Engine

    m–4201 m–2719 Figure 11 Figure 12 m–4121 Figure 10 1. PTO—On 1. Choke—On 2. PTO—Off 2. Choke—Off 1. Parking brake—On 2. Parking brake—Off Starting and Stopping the Engine Starting the Engine 1. Sit down on the seat and move the motion controls to the neutral locked position.
  • Page 19: Operating The Power Take Off (Pto)

    The Safety Interlock System Important Make sure that the fuel shut off valve is closed before transporting or storing the machine, as fuel leakage may occur. Set the parking brake before Caution transporting. Make sure to remove the key as the fuel pump may run and cause the battery to lose charge.
  • Page 20: Driving Forward Or Backward

    5. Sitting on the seat, disengage the parking brake, move the PTO switch to Off, and move the motion control levers to the neutral lock position. Try starting the engine; the engine should not crank. Driving Forward or Backward The throttle control regulates the engine speed as measured in RPM (revolutions per minute).
  • Page 21: Adjusting The Height-Of-Cut

    Adjusting the Height-of-Cut 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. The height-of-cut is adjusted from 1-1/2 to 4-1/2 inch (38 to 114 mm) in 1/4 inch (6 mm) increments by 3.
  • Page 22: Installing And Removing The Baffles

    Removing the Blades 1. Refer to removing the blades on page 29. 2. Remove the blades before removing or installing the baffles and kickers. This will help with the positioning of the baffles and kickers. Installing or Removing the Recycler Baffle 1.
  • Page 23 Warning Open holes in the mower expose you and others to thrown debris which could cause injury. Never operate mower without hardware mounted in all holes in mower. Install hardware in mounting holes when mulching baffle is removed. m–2423 Installing the Blades Figure 21 Refer to installing the blades on page 30.
  • Page 24: Positioning The Seat

    Positioning the Seat The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock seat (Fig. 23). 2. Slide the seat to the desired position and release the m–6279 lever to lock the seat in position.
  • Page 25: Loading Machines

    Securely fasten the machine to the trailer or truck with Warning straps, chains, cable, or ropes. Secure a trailer to the towing vehicle with safety chains. Loading a unit onto a trailer or truck increases the possibility of backward tip–over and could cause Warning serious injury or death.
  • Page 26: Tips For Mowing Grass

    This also helps disperse clippings which enhances damaged or worn, replace it immediately with a genuine decomposition and fertilization. Toro replacement blade. Mow at Correct Intervals Normally, mow every four days. But remember, grass grows at different rates at different times. So to maintain the same cutting height, which is a good practice, mow more often in early spring.
  • Page 27: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Check hydraulic fluid level After First 5 Hours Change engine oil Change hydraulic filter Check engine oil level Check safety system Each Use Clean engine air intake...
  • Page 28: Servicing The Cutting Blades

    File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand.
  • Page 29: Removing The Blades

    (Fig. 31). If the blade stays in a horizontal machine, use genuine Toro replacement blades. position, the blade is balanced and can be used. If the Replacement blades made by other manufacturers may blade is not balanced, file some metal off of the end of result in non-conformance with safety standards.
  • Page 30: Cleaning The Cooling System

    m–1855 Figure 31 1. Blade 2. Balancer Installing the Blades 1. Install the blade onto the spindle shaft (Fig. 29). Important The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. m–4369 2.
  • Page 31: Servicing The Engine Oil

    6. Remove the safety filter only if you intend to replace 3. Carefully slide the primary filter over the safety filter (Fig. 33). Ensure that it is fully seated by pushing on the outer rim of the filter while installing it. Important Never attempt to clean the safety filter.
  • Page 32: Changing The Oil Filter

    6. Slide the oil dipstick fully into the filler tube. Do not thread it onto the tube (Fig. 34). Pull the dipstick out and look at the end. If the oil level is low, slowly pour only enough oil into the filler tube to raise the level to the full mark.
  • Page 33: Servicing The Spark Plug

    5. Fill the crankcase with the proper type of new oil; refer Important Always replace the spark plug(s) when it to Servicing the Engine Oil, page 31. has a black coating, worn electrodes, an oily film, or cracks. Servicing the Spark Plug 2.
  • Page 34: Draining The Fuel Tank

    8. Install a new filter and move the hose clamps close to Note: Now is the best time to install a new fuel filter the filter (Fig. 40). because the fuel tank is empty. 9. Open the fuel shut-off valve on the console. 6.
  • Page 35: Checking The Tire Pressure

    Where to Add Grease 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating Lubricate the grease fittings as shown on the Check position. Service Reference Aid decal (Fig. 41). 3. Grease the fittings on the three spindle bearings (Fig.
  • Page 36: Servicing The Hydraulic System

    m–1872 Figure 43 1. Valve stem m–5615 Figure 44 1. Cap 3. Cold fluid level—full Servicing the Hydraulic System 2. Baffle 4. Hot fluid level—full Checking the Hydraulic Fluid Warning Check the hydraulic fluid level: Before the engine is first started. Hydraulic fluid escaping under pressure can penetrate skin and cause injury.
  • Page 37: Bleeding The Hydraulic System

    Replacing the Hydraulic Filter Change the hydraulic filter: After the first 8 operating hours. After every 200 operating hours. Use summer filter above 32 F (0 C) Use winter filter below 32 F (0 C) 1. Disengage the PTO, move the motion control levers to m–1256 the neutral locked position and set the parking brake.
  • Page 38: Waste Disposal

    Checking the Hydraulic Lines After every 100 operating hours, check hydraulic lines and hoses for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather and chemical deterioration. Make necessary repairs before operating. Note: Keep areas around hydraulic system clean from grass and debris build up.
  • Page 39: Setting The Hydraulic Pump Neutral Position

    Warning Engine must be running so motion control adjustment can be performed. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing and other body parts away from rotating parts, muffler and other hot surfaces. This adjustment must be made with drive wheels turning.
  • Page 40: Adjusting The Tracking

    Warning Electrical system will not perform proper safety shut off with jumper wire installed. Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. Never operate this unit with jumper installed and seat switch bypassed. 7.
  • Page 41: Adjusting The Caster Pivot Bearing

    Checking the Wheel Hub Slotted Nut Check after every 500 operating hours. The slotted nut needs to be torqued to 125 ft–lb (170 N m). 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2.
  • Page 42: Leveling The Mower At Three Positions

    Leveling the Mower at Three Positions Important There are only three measuring positions needed to level the mower. Setting Up the Machine 1. Position mower on a flat surface. m–1078 2. Disengage the PTO, move the motion control levers to Figure 53 the neutral locked position and set the parking brake.
  • Page 43: Adjusting The Push Arms

    9. Tighten the jam nut under the rear support arm and 9. Tighten both swivel jam nuts against the front swivel to tighten the bolt securing the chain to the rear support lock the height. arm. 10. Check to make sure there is equal tension on the chains 10.
  • Page 44: Cleaning Under The Mower

    1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Remove the belt covers over the outside spindles. 4.
  • Page 45: Replacing The Pump Drive Belt

    M–4159 m–4119 Figure 61 Figure 62 Top View 1. Clutch strap 4. Belt 2. Bolt 5. Idler 1. Deck belt 4. Spring 3. Clutch electrical wire 6. Clutch 2. Idler arm 5. Idler pulley 3. Outside pulley Adjusting the Parking Brake Replacing the Pump Drive Belt Check the parking brake for proper adjustment.
  • Page 46: Servicing The Fuses

    Servicing the Battery Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. M–4120 Figure 63 Checking Electrolyte Level 1.
  • Page 47: Installing The Battery

    Installing the Battery Removing the Battery 1. Position battery in tray with terminal posts toward the Warning engine (Fig. 66). 2. First, install the positive (red) battery cable to positive Battery terminals or metal tools could short (+) battery terminal. against metal machine components causing sparks.
  • Page 48: Replacing The Grass Deflector

    The best time to add distilled water to the battery is just before you operate the machine. This lets the water mix thoroughly with the electrolyte solution. 1. Remove the battery from the machine. 2. Clean the top of the battery with a paper towel. 3.
  • Page 49 Important The grass deflector must be able to lower down into position. Lift the deflector up to test that it lowers into the full down position. m–5037 Figure 68 1. Bolt 6. Grass deflector 2. Spacer 7. Place behind deck edge before installing bolt 3.
  • Page 50: Wiring Diagram

    Wiring Diagram...
  • Page 51: Cleaning And Storage

    Cleaning and Storage A. Add a petroleum based stabilizer/conditioner to fuel in the tank. Follow mixing instructions from stabilizer manufacture. Do not use an alcohol 1. Disengage the power take off (PTO), set the parking based stabilizer (ethanol or methanol). brake and turn the ignition key to off.
  • Page 52: Troubleshooting

    Troubleshooting Problem Possible Causes Corrective Action Starter does not crank. 1. Blade control (PTO) is 1. Move blade control (PTO) to engaged. Disengaged. 2. Parking brake is not on. 2. Set parking brake. 3. Operator is not seated. 3. Sit on the seat. 4.
  • Page 53 Problem Possible Causes Corrective Action Machine does not drive. 1. Traction belt is worn, loose or 1. Contact Authorized Service broken. Dealer. 2. Traction belt is off pulley. 2. Contact Authorized Service Dealer. 3. Hydro fluid level low. 3. Add hydro fluid to reservoir. Abnormal vibration.

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