Related Manuals for Toro Z MASTER Z588E
Summary of Contents for Toro Z MASTER Z588E
- Page 1 Form No. 3329–741 Z588E Z Master with 60in TURBO FORCEt Side Discharge Mower Model No. 74255–240000001 & Up Operator’s Manual Original Instructions (EN) Register your product at www.Toro.com...
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Page 2: Table Of Contents
..... . . Contact us at www.Toro.com W 2003 by The Toro Company All Rights Reserved 8111 Lyndale Avenue South... -
Page 3: Introduction
Authorized Service instruction may result in personal injury or death. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates This product is capable of amputating hands and feet and the location of the model and serial numbers on the throwing objects. -
Page 4: Slope Operation
Preparation Never carry passengers and keep pets and bystanders away. Evaluate the terrain to determine what accessories and Be alert, slow down and use caution when making attachments are needed to properly and safely perform turns. Look behind and to the side before changing the job. -
Page 5: Maintenance And Storage
(ROPS) decals. Keep the roll bar in the raised and locked position and Use only Toro-approved attachments. Warranty may use the seat belt when operating the machine. be voided if used with unapproved attachments. Be certain that the seat belt can be released quickly in the event of an emergency. -
Page 7: Slope Chart
Slope Chart... -
Page 9: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 98-5954 1-633462 1-643339 43-8480 1-523552 54-9220 1-643401 98-4387 66-1340 1. - Page 10 104-4163 103-2750 1. Explosion hazard 4. Wear eye protection 2. No fire, open flames, or 5. Read the Operator’s smoking. Manual. 3. Caustic liquid/chemical 6. Keep bystanders a safe burn hazard distance from the battery. 58-6520 1. Grease 107-1613 105-7797 104-8569 68-8340 103-0368...
- Page 11 107-1621 107-2102 106-9969 107-1622...
- Page 12 107-2112 107-1860 107-1857 107-1861 107-2114 103-2433...
- Page 13 106-9989 106-7492...
- Page 14 104-4164 1. Contains lead; do not 3. Wear eye protection; 5. Sulfuric acid can cause 7. Maximum fill line discard. explosive gases can cause blindness or severe burns. 8. Minimum fill line blindness and other injuries 2. Recycle 6. Flush eyes immediately with 9.
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Page 15: Gasoline And Oil
Gasoline and Oil Warning Gasoline is harmful or fatal if swallowed. Recommended Gasoline Long–term exposure to vapors can cause serious injury and illness. Use UNLEADED Regular Gasoline suitable for automotive use (85 pump octane minimum). Leaded Avoid prolonged breathing of vapors. regular gasoline may be used if unleaded regular is not Keep face away from nozzle and gas tank or available. -
Page 16: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Using the Rollover Protection System (ROPS) m–6836 Figure 2 Warning 1. Full down position 2. Down position with bagger installed To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. -
Page 17: Think Safety First
7. Tighten the front handles against the center roll bar ends (Fig. 3). m–6897 Figure 4 1. Front handle Think Safety First m–6478 Figure 5 Please read all safety instructions and symbols in the 1. Safe Zone—use the 2. Use walk behind mower safety section. -
Page 18: Controls
Controls Using the Malfunction Indicator Light The malfunction indicator light lets the user know there is Become familiar with all the controls before you start the a problem with the fuel injection system. engine and operate the machine (Figures 7 and 8). If the malfunction indicator light (MIL) illuminates, during operation, the electronic control unit (ECU) has detected a problem or fault in the electronic fuel injection... -
Page 19: Starting And Stopping The Engine
Setting the Parking Brake 1. Sit on the seat and move the motion controls to neutral locked position. 1. Move the motion control levers (Fig. 7) out to the 2. Set the parking brake; refer to Setting the Parking neutral lock position. Brake, page 19. -
Page 20: Operating The Power Take Off (Pto)
Important Do not engage starter for more than 10 seconds at a time. If engine fails to start allow 60 second cool-down period between attempts. Failure to follow these instructions can burn out starter motor. Stopping the Engine 1. Push the PTO to the off position (Fig. 11). 2. -
Page 21: Driving Forward Or Backward
Testing the Safety Interlock System 3. To go forward, slowly push the motion control levers forward (Fig. 15). Test the safety interlock system before you use the Note: The engine will kill if the traction control levers are machine each time. If the safety system does not operate moved with the parking brake engaged. -
Page 22: Adjusting The Height-Of-Cut
Using the Lift Assist Lever Caution The lift assist lever is used along with the height–of–cut lever for raising the mower. This allows for easier raising Children or bystanders may be injured if they of the mower. move or attempt to operate the tractor while it is unattended. -
Page 23: Adjusting The Flow Baffle
m–6844 m–6821 Figure 20 Figure 18 1. Anti–scalp roller 4. Flange Nut 1. Anti–scalp roller 4. Flange Nut 2. Spacer 5. Bolt 2. Spacer 5. Bolt 3. Bushing 3. Bushing Adjusting the Flow Baffle The mower discharge flow can be adjusted for different types of mowing conditions. -
Page 24: Positioning The Flow Baffle
Lowers the engine power consumption. Position A Allows increased ground speed in heavy conditions. This position is similar to the benefits of the Toro SFS This is the full rear position. The suggested use for this mower. position is a follows. -
Page 25: Unlatching The Seat
Unlatching the Seat Push the seat latch rearward to unlatch the seat. This will allow access to the machine under the seat. m–6861 Figure 25 1. Seat suspension knob 2. Seat position adjustment m–6840 Figure 27 1. Seat latch 3. Seat Changing the Back Position 2. -
Page 26: Using The Side Discharge
Transporting Machines Use a heavy–duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary lighting and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets or bystanders avoid injury. To transport the machine: Lock the brake and block the wheels. -
Page 27: Using The Z Stand
Warning Warning Loading a unit onto a trailer or truck increases Unit could fall onto someone and cause serious the possibility of backward tip–over and could injury or death. cause serious injury or death. Use extreme caution when operating unit on Z Stand. - Page 28 3. Raise the latch. Swing the stand foot out front and slide stand toward machine, into the bottom of slot (Fig. 30 and 31). 4. Set the foot of stand on the ground and rest the latch on the pivot tab (Fig. 31). 5.
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Page 29: Tips For Mowing Grass
Alternate mowing direction to keep the grass standing blade is damaged or worn, replace it immediately with a straight. This also helps disperse clippings which enhances genuine TORO replacement blade. decomposition and fertilization. Mow at Correct Intervals Normally, mow every four days. But remember, grass grows at different rates at different times. -
Page 30: Maintenance
Maintenance Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Hydraulic fluid—check level After first 5 hours Hydraulic filter—change Oil—check level Safety System—check Each Use Mower Housing—clean Air cleaner filter minder—check Engine air intake—clean Every 8 Hours Cutting Blades—check Idler arm—grease Traction belt idler arm—grease Brake lever—grease Mower support arms—grease... -
Page 31: Servicing The Cutting Blades
File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine TORO replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand. -
Page 32: Removing The Blades
To ensure optimum Figure 37 performance and continued safety conformance of the 1. Blade 2. Balancer machine, use genuine TORO replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. -
Page 33: Servicing The Air Cleaner
Installing the Blades 2. Reset the gauge by depressing the button in the bottom of the canister until the plunger returns to the lowest 1. Install the blade onto the spindle shaft (Fig. 38). point (Fig. 39). Important The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. -
Page 34: Servicing The Engine Oil
7. Inspect the primary filter for damage by looking into Important Do not press on the soft inside area of the the filter while shining a bright light on the outside of filter. the filter. Holes in the filter will appear as bright spots. 4. -
Page 35: Change The Oil Filter
Note: Dispose of the used oil at a certified recycling Important Do not overfill the crankcase with oil center. because this may cause engine damage. Do not run the engine with oil below the low mark because the engine 5. Slowly pour approximately 80% of the specified oil may be damaged as a result. -
Page 36: Servicing The Spark Plug
Servicing the Spark Plug Check the spark plug(s) after every 200 operating hours. Make sure the air gap between the center and side electrodes is correct before installing the spark plug. Use a 0.030 inch spark plug wrench for removing and installing the spark (0.76 mm) plug(s) and a gapping tool/feeler gauge to check and adjust the air gap. -
Page 37: Servicing The Fuel Filter
Servicing the Fuel Filter 4. Connect a grease gun to the fitting. Pump grease into the fittings until grease begins to ooze out of the bearings. Replace the high pressure fuel filter after every 1500 operating hours or more frequently under extremely dusty 5. -
Page 38: Greasing The Spindles
Where to Add Light Oil or Spray Cleaning the Cooling Systems Lubrication Cleaning the Engine Screen and the Oil Lubricate the machine in the following areas with spray Cooler type lubricant or light oil. Lubricate every 160 hours. Before each use, check and clean engine screen and oil Seat switch actuator. -
Page 39: Checking The Wheel Hub Slotted Nut
Adjusting the Caster Pivot Bearing Check after every 500 operating hours or at storage, which ever comes first. 1. Disengage the PTO, move the motion control levers to m–1872 the neutral locked position and set the parking brake. Figure 50 2. -
Page 40: Servicing The Hydraulic System
Servicing the Hydraulic 5. Run the machine at low idle for 15 minutes to allow any air to purge out of the system and warm the fluid. System Refer to Starting and Stopping the Engine on page 19. Checking the Hydraulic Fluid 6. -
Page 41: Adjusting The Handle Neutral
Bleeding the Hydraulic System 3. Place drain pan under filter, remove the old filter and wipe the filter adapter gasket surface clean (Fig. 54). The traction system is self bleeding, however, it may be necessary to bleed the system if fluid is changed or after work is performed on the system. -
Page 42: Setting The Hydraulic Pump Neutral
Note: Motion control levers must be installed correctly. See Installing the Motion Control Levers in the set up instructions. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. - Page 43 Setting the Left–hand Hydraulic Pump 1. Raise the frame and use jack stands to hold up the machine so drive wheels can rotate freely. Neutral 2. Unlatch the seat, tilt the seat forward and disconnect 1. Loosen the locknuts at the ball joints on pump control electrical connector from the seat safety switch.
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Page 44: Adjusting The Tracking
Adjusting the Tracking Replacing the Pump Drive Belt The right hand pump has a knob for adjusting the Check pump drive belt for wear after every 50 hours of tracking. operation. 1. Pull the spring loaded idler down and remove traction Important Adjust the handle neutral and hydraulic belt from the engine and hydro pump pulleys (Fig. -
Page 45: Servicing The Fuses
6. If adjustment is necessary, loosen the jam nut directly below the yoke. Turn the bottom rod until the correct measurement is obtained (Fig. 61). Tighten jam nut at yoke m–4823 Figure 63 1. Engine-20 amp 3. Plastic clip 2. Fuel Pump-10 amp m–3788 Servicing the Battery Figure 61... -
Page 46: Removing The Battery
m–5004 Figure 64 1. Filler caps 3. Lower line 2. Upper line m–5598 Figure 65 Danger 1. Battery 7. Washer, 1/4 inch 2. Terminal boot 8. Locknut, 1/4 inch Battery electrolyte contains sulfuric acid which is 3. Positive battery cable 9. -
Page 47: Adding Water To The Battery
2. Stop the engine, remove the key, and wait for all 1. Remove the battery from the chassis; refer to moving parts to stop before leaving the operating Removing the Battery, page 46. position. 2. Check the electrolyte level; refer to Checking 3. -
Page 48: Leveling The Mower At Three Positions
F r o nt Leveling the Mower at Three Positions Important There are only three measuring positions needed to level the mower. Setting Up the Machine 1. Position mower on a flat surface. m–1078 2. Disengage the PTO, move the motion control levers to Figure 67 the neutral locked position and set the parking brake. - Page 49 Front MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m–2539 Figure 71 3. Record this measurement. 4. Measure the right blade at the B location (Fig. 70), from a level surface to the cutting edge of the blade tip (Fig. 71). m–6830 5.
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Page 50: Cleaning Under The Mower
3. Adjust this distance, by loosening the spring jam nut Warning and turning the nut in front of each spring (Fig. 72). Turning the nut clockwise will shorten the spring; counter–clockwise will lengthen the spring. Unit could fall onto someone and cause serious injury or death. - Page 51 Important Check and make sure the belt is installed into both the front and rear belt guides (Fig 75). 4. Check the belt tension. The spring loaded idler center bolt needs to be near the top alignment hole in left support plate (Fig 75).
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Page 52: Replacing The Grass Deflector
Replacing the Grass Deflector 10. Adjust the belt tension and the idler plate, if necessary, and tighten all hardware securely (Fig. 76). Warning An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur. - Page 53 Management and disposal practices must be within relevant federal, state or local laws. Return the switch to your Toro dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling.
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Page 54: Cleaning And Storage
Cleaning and Storage 12. Charge the battery; refer to Servicing the Battery page 45. 1. Disengage the power take off (PTO), set the parking Note: Disconnect the negative battery cable before storing brake and turn the ignition key to off. Remove spark the machine. - Page 55 Wiring Diagram...
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Page 56: Troubleshooting
Troubleshooting Problem Possible Causes Corrective Action Starter does not crank 1. Blade control (PTO) is 1. Move blade control (PTO) to Engaged. Disengaged. 2. Parking brake is not on. 2. Set parking brake. 3. Operator is not seated. 3. Sit on the seat. 4. - Page 57 Problem Possible Causes Corrective Action Machine does not drive. 1. Traction belt is worn, loose or 1. Contact Authorized Service broken. Dealer. 2. Traction belt is off pulley. 2. Contact Authorized Service Dealer. 3. Hydro fluid level low. 3. Add hydro fluid to reservoir. Abnormal vibration.
- Page 58 Problem Possible Causes Corrective Action Malfunction Indicator Light (MIL) 1. Old gas in gas tank or fuel shut 1. Use new gas and ensure shut comes on. off valve not open completely. off valve is open. 2. Fuel tank vent cap is blocked. 2.
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Page 60: The Toro Total Coverage Guarantee
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.