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Husqvarna P 520D With cabin Operator's Manual
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Husqvarna P 520D With cabin Operator's Manual

Husqvarna P 520D With cabin Operator's Manual

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Download this manual See also: Operator's Manual
Oper ator ' s manual
P 520D W ith cabin
P 525D With cabin
Please r ead the operator's manual carefully and make sure you understand the
E E E E n n n n g g g g l l l l i i i i s s s s h h h h
instructions before using the machine.

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Summary of Contents for Husqvarna P 520D With cabin

  • Page 1 Oper ator ′ s manual P 520D W ith cabin P 525D With cabin Please r ead the operator’s manual carefully and make sure you understand the E E E E n n n n g g g g l l l l i i i i s s s s h h h h instructions before using the machine.

  • Page 2: Key To Symbols

    KEY TO SYMBOLS Symbols Ignition These symbols are on the machine and in the instructions. WARNING! Careless or incorrect use can result in serious or fatal injury to the operator or others. Parking brake Please read the operator’s manual Noise emission to the environment carefully and make sure you understand according to the European Community’s the instructions before using the machine.

  • Page 3: Explanation Of Warning Levels

    KEY TO SYMBOLS Explanation of warning levels Drive very slowly if no cutting unit is The warnings are graded in three levels. fitted WARNING! WARNING! Used if there is a risk of serious injury or death for the operator or damage to the surroundings if the instructions in the Risk of crush injuries! manual are not followed.

  • Page 4: Table Of Contents

    CONTENTS Contents FUEL HANDLING General ................ KEY TO SYMBOLS Fuel ................Symbols ............... Winter fuel ..............Explanation of warning levels ........Fueling ................. CONTENTS Transport and storage ..........Contents ..............OPERATING Service journal General safety precautions .......... Pre-delivery service ............. Personal protective equipment ........
  • Page 5 CONTENTS Cutting height and tilt angle adjustment....... Replacing the cutting unit belts ........Checking the blades ............ Replacing the blades ........... Removing the BioClip plug ........... Adjustment of PTO belts ..........Change PTO belts ............Change coolant ............Inspecting the muffler ........... Checking the tyre pressure ..........

  • Page 6: Service Journal

    Service journal Pre-delivery service 14 Tell customer about: The requirement and advantages of servicing the 1 Charge the battery for at least 4 hours at max. 5 machine according to the service plan amp. Servicing and the influence of this journal on the second-hand value of the machine.

  • Page 7: Presentation

    Dear Customer, Thank you for choosing a Husqvarna Rider. Husqvarna Riders are built to a unique design with a front-mounted cutting unit and a patented articulated steering. Riders are designed for maximum efficiency even in small or confined areas. The closely grouped controls and pedal-operated hydrostatic transmission also contribute to the performance of this machine.

  • Page 8: Good Service

    Good service Husqvarna products are sold all over the world and ensures that you, the customer, get the best support and service. For example, before this machine was delivered it was inspected and adjusted by your dealer. See the certificate in the Service Journal in this manual.

  • Page 9: What Is What

    WHAT IS WHAT? What is what on the machine? 1 High and low speed catches 13 Product and serial number plate 2 Speed limiter for driving forward 14 Cover lock 3 Speed limiter for reversing 15 Bypass valve rear axle 4 Heating controls 16 Fuel cap 5 Window washer fluid container...

  • Page 10: Machine´s Safety Equipment

    MACHINE´S SAFETY EQUIPMENT General • Push in the lever to disengage the blades. WARNING! Never use a machine that has faulty safety equipment! If your machine fails any checks contact your service agent to get it repaired. • Pull out the lever to engage the drive of the blades. Ignition key The ignition key is used to turn the engine on and off together with all electrical functions except the power outlet.

  • Page 11: Parking Brake

    MACHINE´S SAFETY EQUIPMENT High and low speed catches (P 525D) The frame can be folded down. • Remove the two pins that hold the frame and fold it backwards. 1 Low speed catch WARNING! If the frame is folded down the safety belt should NOT be used.

  • Page 12: Counter Weight

    MACHINE´S SAFETY EQUIPMENT Counter weight Protective covers The counterweight must always be used if the machine is being operated with cab. The counterweight will improve WARNING! Always check that the protection machine stability. covers are correctly fitted before starting the machine.

  • Page 13: Assembling And Adjustments

    ASSEMBLING AND ADJUSTMENTS Safety when assembling and The Cutting Unit Components - Combi 132 X, Combi 155 X settings The components mentioned are: WARNING! The engine emits carbon monoxide, which is a colourless, poisonous gas. Do not use the machine in enclosed spaces.

  • Page 14: Fitting The Cutting Head

    ASSEMBLING AND ADJUSTMENTS Fitting the cutting head 6 Secure the front locking chain to the universal joint cover around the cross pipe. 1 Ride the machine to the cutting deck. 7 Make sure the rubber casing is folded over the front universal joint.

  • Page 15: Removing The Cutting Unit

    ASSEMBLING AND ADJUSTMENTS Fitting the cutting head 3 Raise the cutting unit halfway. - Combi 132 X, Combi 155 X 17 Follow the instructions for 'Assembling the Cutting Deck' steps 1-16. 18 Pull the hydraulic hoses from the cutting deck through the eyelet.

  • Page 16: Seat Adjustment

    ASSEMBLING AND ADJUSTMENTS Seat adjustment Auxiliary lift system settings The auxiliary lift system reduces the ground pressure exerted WARNING! Take care so that hands are not by the cutting deck pivot wheel and transfers it to the front wheel of the machine. trapped or injured by the locking hooks when the seat is folded back.

  • Page 17: Dismantling The Cab

    ASSEMBLING AND ADJUSTMENTS Dismantling the cab 10 Remove the screw and washer from both sides behind the seat. WARNING! ROPS must be fitted if the machine is used without cab. 1 Dismantle the doors. For more information, see “Dismantling the doors'. 2 Open the engine cover.

  • Page 18: Assembling The Rops (Roll Over Protective Structure)

    ASSEMBLING AND ADJUSTMENTS Lowering the ROPS (Roll Over 15 Fasten the lifting straps to the lifting points. 16 Attach another lifting strap through the rear part of the Protective Structure) - Accessories cab. 1 Remove the pin. 17 Use the lifting straps to carefully lift the cab a few centimeters.

  • Page 19: Fuel Handling

    FUEL HANDLING General The diesel engine injection system is very sensitive and can be damaged by the slightest contamination. Observe the greatest possible fuel cleanliness. Use only clean containers. WARNING! Running an engine in a confined or badly ventilated area can result in death •...

  • Page 20: Operating

    OPERATING General safety precautions • Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never • Read all the instructions in this operator’s manual and on assume that children will remain where you last saw them.

  • Page 21: Work Safety

    OPERATING Work safety Driving the Rider • Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or drive off. WARNING! Make sure that branches do not obstruct the pedals when mowing under •...

  • Page 22: Adjusting The Cutting Height

    OPERATING Adjusting the cutting height Function button for accessories with extra hydraulics The cutting height can be adjusted to seven different positions. This button has varying functions depending on the attached accessory. The button works only with accessories with extra Select the required cutting height (1-7) using the cutting hydraulic functions.

  • Page 23: Lights And Power Outlet

    OPERATING Lights and power outlet • Mow upwards and downwards, not sideways. The lights are switched on and off using the switch on the instrument panel. • Do not use the machine on ground that slopes more than 10°. A seat heater or mobile phone charger are examples of •...

  • Page 24: Controls - Control Panel

    OPERATING Controls - Control panel Airflow can be adjusted using the knob on the top part of the fan system. 0 - Off 1 - Minimum flow 2 - Medium flow 3 - Maximum flow Air circulation in the cab is adjusted with the damper on the bottom part of the fan system.

  • Page 25: Transportation And Storage Of The Cabin

    OPERATING Transportation and storage of the Bypass valves If you try to drive the machine without hydraulic pressure, it cabin will not move. The drive on the axle is disengaged if one valve is open. WARNING! Handle the cab with great care! The P 520D and the P 525D has two valves, one valve for the front axle and one for the rear axle.

  • Page 26: Starting And Stopping

    STARTING AND STOPPING Before starting 3 Stop the blades by pressing in the control for driving the cutting unit. • Read the safety instructions and information concerning the placement of controls and functions before starting. • Perform daily maintenance before starting as set out in the Maintenance schedule.

  • Page 27: Starting The Engine With A Weak Battery

    STARTING AND STOPPING Starting when cold 1 Connect each end of the red cable to the POSITIVE pole (+) on each battery, exercise care not to short circuit any If the engine fails to start due to the cold, repeat ignition and of the ends against the chassis.

  • Page 28: Braking

    STARTING AND STOPPING Braking 5 Turn the ignition key to ”OFF”-position. WARNING! Never use the reverse pedal to brake the machine without the cutting unit mounted. Risk of the machine overturning. Release the drive pedals. The machine slows and is stopped by the drive system.

  • Page 29: Maintenance And Service

    MAINTENANCE AND SERVICE Maintenance schedule WARNING! No service procedures must be conducted on the engine or cutting unit unless: The engine is switched off. The parking brake is applied. The ignition key is removed. The following is a list of the maintenance which should be conducted on the machine. For those points not described in this manual, visit an authorised service workshop.

  • Page 30: General

    MAINTENANCE AND SERVICE General Cleaning the radiator cell package Clean the radiator with compressed air. Use compressed air blown from the engine compartment through the cell package Service and back. Low season is the most suitable time to perform a service or •...

  • Page 31: Cleaning The Engine And Muffler

    MAINTENANCE AND SERVICE Cleaning the engine and muffler Cover Plate Keep the engine and muffler free from grass cuttings and dirt. Clipping debris soaked in fuel or oil on the engine means increased risk of fire and impaired cooling. Allow the engine to cool before cleaning. If the dirt is mixed with oil, remove it using a degreasing agent otherwise just water and a brush.

  • Page 32: Adjusting The Parking Brake

    MAINTENANCE AND SERVICE Adjusting the parking brake • Loosen the lamp by holding down the spring lock. Make sure the parking brake is properly adjusted by placing the machine on a slope. Apply and lock the parking brake. When the machine does not stand still, the parking brake should be adjusted according to the following.

  • Page 33: Main Fuse

    MAINTENANCE AND SERVICE Work light - front Rotating warning light • Loosen the cables from the lamp. • Remove the entire connector and change the lamp- • Loosen the lamp from the lamp insert by turning the lamp counterclockwise. Main fuse The machine has a high-power safety fuse located in a box on the top of the battery plus terminal.

  • Page 34: Service Position For The Cutting Unit

    MAINTENANCE AND SERVICE Service position for the cutting unit The traffic kit fuses are located under the cover for the servo housing. The cutting head can be placed in the service position to provide easy access for cleaning, repairs and servicing. In the service position the cutting unit is raised and locked in the vertical position.

  • Page 35: Restoring From Service Position

    MAINTENANCE AND SERVICE Restoring from service position 9 Fit the service strut to the attachment under the base plate. The attachment is highlighted in red. 1 Remove the safety belt and place it in the storage compartment. 10 Fit the other end of the strut to the cross tube on the cutting unit.

  • Page 36: Cutting Height And Tilt Angle Adjustment

    MAINTENANCE AND SERVICE Cutting height and tilt angle Tilt angle - Combi 132, Combi 155 adjustment. • Place the machine on a flat surface. When a cutting unit is installed the cutting height and tilt angle • Check the tyre pressures. The tyre pressure should be 1.5 need to be adjusted bar/150 kPa/22 PSI for all wheels The adjustment must be made in the stated order.

  • Page 37: Replacing The Cutting Unit Belts

    MAINTENANCE AND SERVICE 4 The selected cutting height is indicated on the cutting • If necessary, loosen the lock nut and turn the adjustment deck. screw on both sides of the cutting deck. Extend the stay in order to raise the front edge of the cutting deck. •...

  • Page 38: Checking The Blades

    MAINTENANCE AND SERVICE Checking the blades IMPORTANT! Always exercise care and use your common sense. Avoid all situations which you consider to be beyond To achieve the best mowing results it is important that the your capability. If you still feel uncertain about operating blades are undamaged and well-sharpened.

  • Page 39: Change Pto Belts

    MAINTENANCE AND SERVICE Change PTO belts 10 Pull the belt onto the pump belt pulley first and then onto the lower belt pulley. Repeat the procedure with the second belt. WARNING! Protect your hands with gloves. 11 Fit the spacer (6) to the bearing bridge and screw the There is a risk of crush injuries when bearing bridge tight with the associated screws (5).

  • Page 40: Change Coolant

    The antifreeze must be intended for alloy engines. The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. Your Husqvarna supplier can provide the right type of antifreeze. • Check regularly that the muffler is complete and secured correctly.

  • Page 41: Check The Battery

    MAINTENANCE AND SERVICE Check the battery Replacing the air filter WARNING! Lead-acid batteries produce WARNING! The exhaust system is hot. Let it explosive gases. Avoid sparks, open flames cool before starting to replace the air filter. and smoking close to batteries. Always wear protective glasses in the If the engine seems to lack power or does not run smoothly vicinity of batteries.

  • Page 42: Changing The Fan System Inlet Filter

    MAINTENANCE AND SERVICE Changing the fan system inlet filter Checking the engine’s oil level. 1 Loosen the knobs. Check the oil level in the engine when the Rider stands horizontal with the engine switched off. Do not check the oil with the engine running.

  • Page 43: Replacing The Engine Oil

    MAINTENANCE AND SERVICE Replacing the engine oil • Start the engine and let it idle for about 3 minutes. Now stop it and check for signs of leakage. WARNING! Engine oil can be very hot if it is • Check the engine oil level and top up if necessary. drained directly after stopping the engine.

  • Page 44: Lubrication

    Lubrication Lubrication schedule QUICK MAINTENANCE GUIDE First service after 25 hours X-Variants 0,9L 3,0L 3,3L Front & Rear ANTIFREEZE = TIRE TRANSMISSION OIL 10W 50 API SM SAE 80W/90 = 80cl (3oz) SAE 10W 50 API SM = 8L 50% Propylene Glycol PRESSURE = Front &...

  • Page 45: Accessories

    Lubrication Accessories Lift cylinder Lubrication or other maintenance of optional equipment or • Remove the service hatch. accessories is not described in this manual. This equipment too, naturally, requires maintenance. See the manuals for the • 2 grease nipples, one on each side. Lubricate with a respective accessories for instructions.

  • Page 46: Joint Bearing

    Lubrication Joint bearing Lubricating the cables • Lift the machine under the joint bearing. This will allow the • Remove the cable´s rubber casing when lubricating. grease to enter into the correct lubricating point in the • Grease both ends of the cables and move the controls to bearing.

  • Page 47: Troubleshooting Schedule

    Troubleshooting schedule Problem Cause There is no fuel in the fuel tank Air in fuel system Engine does not start Incorrect fuel type Ignition system inoperative Serious engine damage Battery flat Poor contact affecting the battery terminal cable connections, ignition lock, or starter Power take off (PTO) activated Air in fuel system...
  • Page 48 Troubleshooting schedule One or more battery cells faulty Poor contact on the battery terminal cable connectors Defective alternator Battery does not charge Alternator belt broken or slipping Wires to the alternator broken Defective battery maintenance Sulphated battery Blades are loose Damaged universal joint Engine is loose The hydraulic pump is loose...

  • Page 49: Technical Data

    TECHNICAL DATA P 520D P 525D Dimensions Unladen weight excluding cutting unit, kg/lb 857/1889,3 907/1999,6 Tyre dimensions 18 x 8,5 x 8 20x10x10 Air pressure, rear - front, kPa / bar / PSI 150/1,5/22 150/1,5/22 Engine Brand / Model Kubota D902 Kubota D1105 Nominal engine output, kW (see note 1) 14,5 @3000 rpm...

  • Page 50: Technical Data

    TECHNICAL DATA Technical data concerning the cutting unit Cutting unit Combi 132 Combi 155 Cutting width, cm/inch 132 / 52 155 / 61 Cutting heights, mm/inch 30-112 / 1.18-4.4 30-112 / 1.18-4.4 Weight, kg/lb 138 / 304 155 / 341,7 Bevel gear oil SAE 80W/90, capacity 0.4 l SAE 80W/90, capacity 0.4 l...

  • Page 51: Ride-On Mower Dimensions

    TECHNICAL DATA Ride-on mower dimensions P 520D P 525D 897 mm 904 mm 1110 mm 1139 mm 120 mm 145 mm 821 mm 828 mm 1034 mm 1063 mm 1301 mm 1326 mm 474 mm 499 mm 644 mm 644 mm 1060 mm 1060 mm 135 mm...

  • Page 52: Cabin Dimensions

    TECHNICAL DATA Cabin dimensions P 520D P 525D 1983 mm 2008 mm 2242 mm 2267 mm 1251 mm 1251 mm 883 mm 883 mm 800 mm 800 mm 692 mm 692 mm 518 mm 518 mm 2269 mm 2269 mm 29°...

  • Page 53: Ec Declaration Of Conformity

    EC Declaration of Conformity (Applies to Europe only) Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel.: +46-36-146500, hereby declares that Husqvarna P 520D and P 525D from 2015’s serial numbers and onwards (the year is clearly stated in plain text on the rating plate with subsequent serial number), complies with the requirements of the COUNCIL’S DIRECTIVE:...
  • Page 56 Original instructions 1157845-26 ´®z+YtT¶6}¨ ´®z+YtT¶6}¨ 2016-04-29...

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