1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card Scan Drive Digital Signal Processor, Nile-TCON Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower) Power Switch, Key Switch...
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 298 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 42 inch class (41.6 inches measured diagonally) (W × H × Diagonal) 36.2 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and Side shield metal 1. See Service Hint (Section 3) 8.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2. Remove the Side terminal cover. Caution: To remove P.C.B.
8.10. Remove the SS2-Board 8.12. Remove the Hanger metals and the Stand brackets 1. Remove the Tuner unit. (See section 8.5.) 2. Disconnect the bridge connector (SS21-SS24) and dis- 1. Remove the Plasma panel section from the servicing connect the flexible cable (SS58). stand and lay on a flat surface such as a table (covered 3.
8.13. Remove the C1-Board 8.15. Remove the Plasma panel sec- tion from the Cabinet assy 1. Remove the Hanger metal R and the Stand bracket R. (See section 8.12.) (glass) 2. Remove the flexible cables holder fastening screws (×16 1. Remove the cabinet assy and the plasma panel fastening 3.
8.16. Remove the Glass holders 8.18. Replace the plasma panel 1. Remove the Cabinet assy. (See section 8.15.) Caution: A new plasma panel itself without Hanger metals is 2. Remove the screws (×5 fragile. 3. Remove the Glass holder bottom rear. To avoid the damage to new plasma panel, carry a new 4.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. RF video sub contrast adjustment Name of measuring instrument Remarks 1. REMOTE TRANSMITTER 2. RF analog signal (Sprit color bar. The pattern for adjustment must contain 100% white part.) Procedure Remarks 1. Receive the sprit color bar with RF analog signal. (ASPECT FULL, Picture menu: Vivid) 2.
4. Push [5] key of remote controller to display window pattern. Confirm the brightness within 10 seconds. The following is the confirmation value. TC-P42S2 225cd/m2 In the case of NG for the measurement of the brightness, display black pattern for 30 seconds from turning on the TV set, and after that, display the brightness check pattern and measure the brightness within 2 minutes again.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI I/F HDMI1-3 RECEIVER SD CARD DATA SD CARD SD CARD DATA SLOT CLOCK Nile-TCON IFD_OUT DDR2 FRONT END SIF_OUT PROCESSOR EEPROM TUNER VIDEO1 EEPROM STB5V POWER LED STB3.3V SUB5V VIDEO2...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA P+3.3V Sub Filed Processor IC9304 P3V_ P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
13.2. K and SS2-Board SS2-BOARD (FOIL SIDE) TXNSS21EFUUS K-BOARD (FOIL SIDE) TNPA4802 TXN/K1LHUUS 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 C R N O .
13.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11LHUU P b F TNPA5094 1 S E E R E V E R S E F O R O R D E R N O . C1-BOARD (COMPONENT SIDE) TXNC11LHUU C 1 5 4 C R N O .
13.5. C2-Board C2-BOARD (FOIL SIDE) TXNC21LHUU TNPA5095 1 C2 P b F S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21LHUU I C 2 0 1 R 2 6 2 R 2 4 5 C 2 0 2...
13.7. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LHUU S S 5 6 S S 6 4 S S 5 5 S S 6 3 S S 5 3 S S 6 1 P b F TNPA5106 1 SS S E E R E V E R S E F O R O R D E R N O . CRNo.16 C 1 9 3 C 2 7 2...
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SS-BOARD (COMPONENT SIDE) TXNSS1LHUU SS61 SS61 SS53 SS63 SS63 SS55 SS64 SS64 SS56 C 1 0 3 R 1 4 1 R 1 4 2 D 1 3 1 C 1 3 3 Z A 0 0 3 C 1 3 5 C 1 0 5 C 1 0 4 R 0 2 4...
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14.1.4. Mechanical Replacement Parts List...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks 10030-0047500 BATTERY COVER 1 PAVCA K2AHYH000034 AC INLET WITH CABLE 1 PAVCA K2CG3YY00060 AC CORD(USA) 1 PAVCA MD42F13C1A PLASMA DISPLAY PANEL 1 PAVCA N2QAYB000485 REMOTE CONTROL 1 PAVCA TBLA3685 STAND POLE R 1 PAVCA TBLA3686 STAND POLE L...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2225 F1G1A473A053 C 0.47UF, 10V Description C2226 F1G1A473A053 C 0.47UF, 10V C2229 F1G1H222A730 C 2200UF, 50V TXN/A1LHUUS CIRCUIT BOARD A (RTL)PA...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4748 F1G1C104A116 C 0.10UF, K, 16V C5737 F1G1A105A047 C 1UF, K, 10V C4749 F1G1H102A730 C 1000UF, 50V C5738 F1G1A105A047 C 1UF, K, 10V C4750...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8060 F1G1C104A116 C 0.10UF, K, 16V C8349 F1G1H102A730 C 1000UF, 50V C8061 F1G1H102A730 C 1000UF, 50V C8350 F1G1C104A116 C 0.10UF, K, 16V C8062 F1G1C104A116...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9325 F1G1C104A116 C 0.10UF, K, 16V C16091 F1L2J1020001 C 1000UF, K,6.3V C9327 F1G1C104A116 C 0.10UF, K, 16V C16092 F1L2J1020001 C 1000UF, K,6.3V C9335...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16593 F1H1H102A971 C 1000PF, K, 50V C17202 F1H1C104A143 C 0.1UF, K, 16V C16602 F1H1H220A971 C 22PF, K, 50V C17203 F1H1C104A143 C 0.1UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16153 B0ECKP000055 DIODE D16713 B0ECHR000001 DIODE D16191 B0ECKP000055 DIODE D16719 B0ECKP000055 DIODE D16192 B0ACCJ000048 DIODE D16720 B0ECKP000055 DIODE D16196 DZ2J200M0L ZENER DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16724 C0CBADE00049 L8310 G1CR10JA0020 INDUCTION COIL IC16771 C0CBADC00072 L8311 G1CR10JA0020 INDUCTION COIL IC16773 C0JBAB000715 L8312 G1C56NJ00018 INDUCTION COIL PAVCA IC16784 MIP3910MSSCF...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q9901 B1ABCF000231 TRANSISTOR R2260 D0GA303JA015 M 30K OHM J PAVCA 0.063W Q16001 B1JBEN000002 TRANSISTOR PAVCA R2261 D1BB75R0A055 M 75 OHM, 1/10W Q16002 B1JBEN000002 TRANSISTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2524 ERJ3GEYJ223 M 22KOHM,J,1/16W R4748 ERJ2GEJ103 M 10KOHM, J,0.063W R2525 D0GB222JA041 M 2.2KOHM,J,1/ R4753 ERJ2GEJ103 M 10KOHM, J,0.063W R2542 D0GB104JA041 M 100KOHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5699 D0GB332JA041 M 3.3KOHM,J,1/ R8089 D0GAR00Z0001 C 0 OHM, 0.063W R8091 D1BA80R6A014 M 80.6 OHM, 1/ PAVCA R5707 D0GB150JA041 M 15 OHM J 1/10W PAVCA...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8514 EXB2HV680J RESISTOR ARRAY R9130 D0GA470JA015 M 47 OHM, J,0.063W R8515 EXB2HV680J RESISTOR ARRAY R9149 ERJ2GEJ104 M 100KOHM, R8516 EXB2HV680J RESISTOR ARRAY...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9868 ERJ2GEJ104 M 100KOHM, R16132 ERJ8GEYJ101V M 100 OHM, J,1/ J,0.063W R9871 ERJ2GEJ103 M 10KOHM, R16134 D0GD750JA059 M 75 OHM,J,0.25W J,0.063W R16137 D0GF1R0JA047...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16402 D0GF7R5JA047 M 7.5 OHM,J, R16580 D0GB562JA041 M 5.6KOHM,J,1/ 0.33W R16410 D0GB391JA041 M 390 OHM,J,1/ R16582 ERJ6ENF3902 M 39KOHM, 1/10W R16583 ERJ6ENF3902 M 39KOHM, 1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16680 ERJ6GEYJ472V M 4.7K OHM J 1/ R16825 D0GD154JA059 150KOHM,F,0.25W R16681 D0GD100JA059 M 10 OHM,J,0.25W R16826 ERJ6GEYJ103V M 10K OHM J 1/ R16684 ERJ6GEYJ221V M 220 OHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17108 D0GB101JA041 M 100 OHM,J,1/ R17208 EXB38V681J RESISTOR ARRAY R17210 D0GZ1R0JA020 C1.0 OHM, J, PAVCA R17109 D0GB101JA041 M 100 OHM,J,1/ 0.5W R17212 D0GB101JA041...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description SS24 K1KB07AA0087 7P CONNECTOR C301 ECKD3A101KBP C 100PF, K, 1KV SS33 K1KY08AA0719 8P CONNECTOR C302 F1BAF221A131 C 220UF, 250V SS58 K1MN13B00091 13P CONNECTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D100 B0FBBT000008 DIODE J600 ERJ3GEY0R00 M 0 OHM, 1/16W D102 B0ACDD000001 DIODE L100 G0B123Y00002 CHOKE COIL D103 B0BC01400033 ZENER DIODE D104 B0JCME000093...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R122 ERX12SJ4R7 M 4.7 OHM, J,1/ R502 ERJ3GEYJ332 M 3.3KOHM,J,1/ R123 D0GB103JA057 M 10K OHM J 1/ R503 ERJ3GEYJ472 M 4.7KOHM,J,1/ R125...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R707 ERJ3EKF2702V M27.0KOHM, 1/16W R790 ERJ3EKF3301 M 3.3KOHM, 1/16W R708 ERJ6GEYG681 M 680 OHM,J,1/ R792 ERJ3GEY0R00 M 0 OHM, 1/16W R793 ERJ3GEY0R00 M 0 OHM, 1/16W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description T100 ETS42AY14GAD SWITCHING TRANS- FORMER T200 ETS15AC116AH SWITCHING TRANS- FORMER T300 G4DYA0000194 SWITCHING TRANS- FORMER T301 ETS42LZ1BGAD SWITCHING TRANS- FORMER T400 ETS29AZ2YGAD SWITCHING TRANS- FORMER T900 ETS28AU3KGAD SWITCHING TRANS- FORMER TP700 G0ZZ00002183...
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Please revise the original parts list in the Service Manual to conform to the change(s) shown herein. If new part numbers are shown, be sure to use them when ordering parts. Please file and use this manual together with the service manual. Model No. TC-P42S2 : ORDER NO. MTNC100101CE Subject : Connector A18 Reason for Change *The circled item indicates the reason.