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Sony CDP-CE545 Service Manual
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Sony CDP-CE545 Service Manual

Sony CDP-CE545 Service Manual

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SERVICE MANUAL
CDP-CE545
Model Name Using Similar Mechanism
CD Mechanism Type
Base Unit Name
Optical Pick-Up Name
SPECIFICATIONS
US Model
Canadian Model
AEP Model
Australian Model
NEW
CDM59-5BD32A
BU-5BD32A
KSS-213BA/F-NP
COMPACT DISC PLAYER
E Model

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Summary of Contents for Sony CDP-CE545

  • Page 1 CDP-CE545 SERVICE MANUAL US Model Canadian Model AEP Model E Model Australian Model Model Name Using Similar Mechanism CD Mechanism Type CDM59-5BD32A Base Unit Name BU-5BD32A Optical Pick-Up Name KSS-213BA/F-NP SPECIFICATIONS COMPACT DISC PLAYER...

  • Page 2: Table Of Contents

    SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

  • Page 3: Serviceing Notes

    SECTION 1 SERVICING NOTES HOW TO OPEN THE DISC TABLE WHEN POWER NOTES ON HANDLING THE OPTICAL PICK-UP SWITCH TURNS OFF BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electro- Insert a tapering driver into the aperture of the unit bottom, and static break-down because of the potential difference generated turn it in the direction of the arrow (to OUT direction).
  • Page 4 SHIPMENT MODE Performed when returning the unit to the customer. Custom File Erases all custom files and initializes settings. Procedure: 1. Remove the discs from all trays. 2. While pressing the DISK SKIP button and PROGRAM but- ton, press the POWER button to turn ON the power. 3.
  • Page 5 Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) TRACK Recorded contents Display ! ” # $ % & ´ (21h to 27h)1kHz 0dB L&R T All the same T All the same + , –...

  • Page 6: General

    SECTION 2 GENERAL • LOCATION OF CONTROLS – Front panel – 1 EDIT/TIME FADE button 2 POWER button 3 PEAK SEARCH button 4 DISC1–DISC5 button 5 Fluorescent indicator tube display 6 NO DELAY button 7 X-FADE button 8 H button 9 X button 0 x button qf qs...

  • Page 7: Disassembly

    SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. COVER (409537) 3 cover (409537) 2 two screws 1 two screws (BVTP3 × 8) (case3 TP2) 1 two screws (case3 TP2) FRONT PANEL SECTION 2 two connectors (CN601, 602) 4 claw 1 wire (flat type) (19 core)
  • Page 8 CD MECHANISM DECK (CDM59-5BD32A) 9 CD mechanism deck 3 three screws (BVTP3 × 8) (CDM59-5BD32A) 5 screw (BVTP3 × 8) 2 three screws (BVTP3 × 8) 4 Slide the tray until the screw that fixes the table ass’y can be seen through around hole in the table ass’y.
  • Page 9 BASE UNIT (BU-5BD32A) 4 two screws 4 two screws (PTPWH M2.6) (PTPWH M2.6) BU section Note: When installing the BU 5 base unit (BU-5BD32A) on the chassis, set the gear (U/D) lever (lifter) in free 6 four compression springs (932) position, the gear (U/D) in UP position, and insert the shaft...
  • Page 10 TRAY, BELT (ROTARY), SENSOR BOARD 1 screw (PTPWH M2.6) 3 belt (rotary) 2 tray 5 SENSOR board 4 two screws 4 two screws (BTTP M2.6) (BTTP M2.6) BELT (LOADING ), LOADING MOTOR BOARD 3 two screws (BTTP M2.6) 4 LOADING MOTOR board 1 belt (loading) 2 connector (CN13)
  • Page 11 ADJUSTING PHASE OF SWING GEAR AND GEAR (U/D) Note: Follow the assembly procedure in the numerical order given. 5 stopper washer (FR) 4 Push fully the shaft of shaft gear and align the hole shape of gear (loading B). 3 Let the swing gear through under the 6 screw chassis and engage its dowel...

  • Page 12: Test Mode

    SECTION 4 TEST MODE ADJ MODE FLUORESCENT INDICATOR TUBE, LED ALL LIT, AND KEY CHECK MODE NOTE: This mode cannot be performed without a general remote com- mander. 1. Short-circuit the test TP2 (AFADJ) of the MAIN board and 1. Chuck the CD first, and then turn OFF the power. ground with a lead wire.
  • Page 13 Buttons and Corresponding Button Numbers All lit Button Button Number or Display CONTINUE 9 10 SHUFFLE 11 12 13 14 15 16 17 18 19 20 PROGRAM REPEAT MENU Partial lighting 1 DISC1 DISC2 DISC3 DISC4 DISC5 H (PLAY) Partial lighting 1 (Grid check) Light altemately X (PAUSE) x (STOP)
  • Page 14 AGING MODE For the aging mode, three modes of all mode, disc table mode, and loading mode are available. This set has the Aging mode for operation check of the mechanism deck. • If a failure occurred The aging operation stops and a faulty status is displayed on the fluorescent indicator tube. •...
  • Page 15 MECHANISM DECK CHECK MODE For the mechanism deck check mode, two modes of disc table mode and loading mode are available. In the mechanism deck check mode, the disc table turning time and the loading time in each section are measured and displayed. 1.

  • Page 16: Electrical Checking

    SECTION 5 ELECTRICAL CHECKING Note: E-F Balance (1 Track Jump) Check 1. CD Block is basically designed to operate without adjustment. There- fore, check each item in order given. oscilloscope 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. BD board 3.
  • Page 17 Checking Location: – BD BOARD (Conductor Side) – TP (VC) TP (RF) (PLCK) TP (GND) (AGCCON) TP (FE) IC101 TP (TE) (FE1) CN102...
  • Page 18 MEMO...

  • Page 19: Diagrams

    SECTION 5 DIAGRAMS 6-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS • Circuit Boards Location Note on Schematic Diagram: Note on Printed Wiring Board: • All capacitors are in µF unless otherwise noted. pF: µµF • X : parts extracted from the component side. 50 WV or less are not indicated except for electrolytics SENSOR board •...

  • Page 20: Printed Wiring Board - Bd Board

    CDP-CE545 6-2. PRINTED WIRING BOARD – BD Board – • See page 19 for Circuit Boards Location. (COMPONENT SIDE) (CONDUCTOR SIDE) (SPINDLE) (VC) (LIMIT) (SLED) (RF) (PLCK) (GND) (AGCCON) (FE) (TE) (FE1) (Page 24) • Semiconductor • Semiconductor Location Location Ref.

  • Page 21: Schematic Diagram - Bd Board

    CDP-CE545 6-3. SCHEMATIC DIAGRAM – BD Board – • See page 28 for Waveforms. • See page 28 for IC Block Diagrams. PIN FUNCTION (Page 25) The components identified by mark 0 or dotted Les composants identifiés par une marque 0 sont line with mark 0 are critical for safety.

  • Page 22: Printed Wiring Boards - Junction/Sensor/ Loading Motor Boards

    CDP-CE545 6-4. PRINTED WIRING BOARDS – JUNCTION/SENSOR/LOADING MOTOR Boards – • See page 19 for Circuit Boards Location. (Page 24) JUNCTION BOARD SENSOR BOARD LOADING MOTOR BOARD JUNCTION BOARD...

  • Page 23: Schematic Diagram - Junction/Sensor/ Loading Motor Boards

    CDP-CE545 6-5. SCHEMATIC DIAGRAM – JUNCTION/SENSOR/LOADING MOTOR Boards – • See page 28 for IC Block Diagrams. (Page 25)

  • Page 24: Printed Wiring Board - Main Board

    CDP-CE545 6-6. PRINTED WIRING BOARD – MAIN Board – • See page 19 for Circuit Boards Location. (Page 20) (Page 22) (Page 26) (Page (Page 26) • Semiconductor Location Ref. No. Location Ref. No. Location D301 IC602 D350 IC603 D351...

  • Page 25: Schematic Diagram - Main Board

    CDP-CE545 6-7. SCHEMATIC DIAGRAM – MAIN Board – • See page 28 for Waveform. • See page 28 for IC Block Diagrams. (Page 21) (Page (Page (Page PIN FUNCTION (Page The components identified by mark 0 or dotted Les composants identifiés par une marque 0 sont line with mark 0 are critical for safety.

  • Page 26: Printed Wiring Boards - Panel Section

    CDP-CE545 6-8. PRINTED WIRING BOARDS – PANEL Section – • See page 19 for Circuit Boards Location. BOARD (Page 24) • Semiconductor Location – DISPLAY Board – Ref. No. Location D801 (Page D802 D803 D804 D805 IC801 IC802 A-11 DISPLAY...

  • Page 27: Schematic Diagram - Panel Section

    CDP-CE545 6-9. SCHEMATIC DIAGRAM – PANEL Section – • See page 28 for Waveform. (Page (Page 25) (Page 25) The components identified by mark 0 or dotted Les composants identifiés par une marque 0 sont line with mark 0 are critical for safety.
  • Page 28 • Waveforms • IC Block Diagrams – BD Board – – MAIN Board – – BD BOARD – IC101 CXD2587Q 1 IC101 yj (XTAO) 5 IC101 el (FE) (CD Play Mode) 1 IC301 es (XTAL) 4.9 Vp-p 3.1 Vp-p 0.5 Vp-p ERROR DIGITAL CORRECTOR...
  • Page 29 IC103 CXA2568M-T6 HOLD APC PD AMP LC/PD APC LD AMP – LD ON – – – HOLD SW AGC CONT AGC VTH 50µA RF BOT – – – – RFTC RF SUMMING AMP RF EQ AMP RF I RF O –...

  • Page 30: Main Board

    – JUNCTION Board – – MAIN Board – IC11 BA6780 IC302 M5M5256DFP-70XL VIN1 VIN2 FIN1 FIN2 INPUT DATA CONTROL RIN1 RIN2 OUTPUT IOUT BUFFER CLOCK SENSE 32768 WORD GENERATOR ADDRESS x 8 BIT DECODER (512 x 512) VREF COLUMN ADDRESS DECODER ROW INPUT BUFFER COLUMN INPUT BUFFER...

  • Page 31: Display Board

    IC603 M5293L REFERENCE VOLTAGE REFERENCE ON/OFF – VOLTAGE OVERHEAT OVERCURRENT PROTECTION LIMITTER – DISPLAY Board – IC801 LC75721E 63 62 59 58 54 53 52 51 50 49 CONTROL TIMING DIVIDER GENERATOR SHIFT REGISTER DC RAM AA8/G12 AA7/G13 AA6/G14 AA5/G15 AA4/G16 AM10 10 AM11 11...

  • Page 32: 6-10. Ic Pin Function Description

    6-10. IC PIN FUNCTION DESCRIPTION • BD BOARD IC101 CXD2587Q (DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO PROCESSOR, DIGITAL FILTER, D/A CONVERTER) Pin No. Pin Name Description SQSO Subcode Q data output to the system controller (IC301) SQCK Subcode Q data reading clock signal input from the system controller (IC301) XRST System reset signal input from the system controller (IC301) “L”: reset Analog line muting on/off control signal input terminal “H”: line muting on...
  • Page 33 Pin No. Pin Name Description RFDC RF signal input from the CXA2568M (IC103) ADIO Monitor output of the A/D converter input signal Not used (open) AVSS0 — Ground terminal (digital system) IGEN Stabilized current input for operational amplifiers AVDD0 — Power supply terminal (+5V) (digital system) ASYO Playback EFM full-swing output terminal...
  • Page 34 • MAIN BOARD IC301 CXP84648-066Q (SYSTEM CONTROLLER) Pin No. Pin Name Description Address signal output to the static RAM (IC302) 1 to 4 A3 to A6 — Ground terminal 6 to 13 D0 to D7 Two-way data bus with the static RAM (IC302) H LED (D802) drive signal output terminal “H”: LED on PLAY L PAUSE L...
  • Page 35 Pin No. Pin Name Description SQCK Sub-code Q data reading clock signal output to the CXD2587Q (IC101) SUBQ Sub-code Q data signal input from the CXD2587Q (IC101) Not used (open) SENSE Internal status (SENSE) signal input from the CXD2587Q (IC101) Not used (fixed at “L”) RMIN Remote control signal input from the remote control receiver (IC802)

  • Page 36: Exploded Views

    SECTION 7 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark may have some difference from the original are seldom required for routine service.
  • Page 37 (EXCEPT US, CND) 1-676-542-11 KEY BOARD * 55 4-978-398-21 CUSHION A-4725-013-A DISPLAY BOARD, COMPLETE 4-996-698-41 EMBLEM, SONY 1-792-487-11 WIRE (FLAT TYPE) (19 CORE) 4-224-866-11 WINDOW (FL) 4-224-865-01 BUTTON (MEGA-CON) 4-224-864-21 BUTTON (PLAY) (H. X. x. A OPEN/CLOSE. 4-224-869-01 INDICATOR (PLAY) EX-CHANGE.
  • Page 38 (3) CHASSIS SECTION US, CND CDM59-5BD32A T601 AEP, EA, SP not supplied not supplied The components identified by Les composants identifiés par une mark 0 or dotted line with marque 0 sont critiques pour la mark 0 are critical for safety. sécurité.
  • Page 39 (4) CD MECHANISM DECK SECTION-1 (CDM59-5BD32A) not supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-676-245-11 SENSOR BOARD 4-224-616-01 GEAR (RM-M) 4-218-253-01 SCREW (M2.6), +BTTP 4-224-615-01 GEAR (RM-B) * 203 X-4947-960-1 ROLLER ASSY 4-225-328-01 BELT (ROTARY) 4-224-602-01 TABLE 4-224-603-01 TRAY 4-224-617-01 GEAR (RM-E)
  • Page 40 (5) CD MECHANISM DECK SECTION-2 (CDM59-5BD32A) not supplied S200 not supplied BU-5BD32A Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-985-672-01 SCREW (+PTPWH M2.6), FLOATING * 264 4-951-619-21 CUSHION (A) X-4952-312-1 HOLDER (BU) ASSY 4-224-606-01 GEAR (RV) 4-959-996-21 SPRING (932), COMPRESSION 4-224-605-01 GEAR (U/D) 4-225-885-01 BELT (LOADING)
  • Page 41 (6) BASE UNIT SECTION (BU-5BD32A) M101 M102 The components identified by Les composants identifiés par une mark 0 or dotted line with marque 0 sont critiques pour la mark 0 are critical for safety. sécurité. Replace only with part num- Ne les remplacer que par une pièce ber specified.

  • Page 42: Electrical Parts List

    SECTION 8 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 43 DISPLAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R124 1-216-097-00 RES-CHIP 100K 1/10W < FLUORESCENT INDICATOR > R131 1-216-037-00 METAL CHIP 1/10W R143 1-216-103-00 METAL CHIP 180K 1/10W FL801 1-517-664-11 INDICATOR TUBE, FLUORESCENT R144 1-216-103-00 METAL CHIP 180K 1/10W <...

  • Page 44: Continue

    DISPLAY HEADPHONE JUNCTION LOADING MOTOR MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S802 1-771-349-21 SWITCH, KEYBOARD (EX-CHANGE) < SWITCH > S803 1-771-349-21 SWITCH, KEYBOARD (CLEAR) S804 1-771-349-21 SWITCH, KEYBOARD (CHECK) 1-771-836-11 SWITCH, LEVER (SLIDE) S805 1-771-349-21 SWITCH, KEYBOARD (M) (OPEN/CLOSE DETECT)
  • Page 45 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D608 8-719-976-96 DIODE DTZ4.7C C324 1-163-033-00 CERAMIC CHIP 0.022uF D609 8-719-016-74 DIODE 1SS352 C325 1-163-033-00 CERAMIC CHIP 0.022uF C326 1-104-664-11 ELECT 47uF < GROUND TERMINAL > C350 1-126-962-11 ELECT 3.3uF C351...
  • Page 46 MAIN POWER SW SENSOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R311 1-216-073-00 METAL CHIP 1/10W R512 1-216-675-11 METAL CHIP 0.5% 1/10W R312 1-216-073-00 METAL CHIP 1/10W R513 1-218-760-11 METAL CHIP 220K 0.5% 1/10W R514 1-216-635-11 METAL CHIP 0.5% 1/10W...
  • Page 47 SENSOR Ref. No. Part No. Description Remark 1-249-429-11 CARBON 1/4W ************************************************************** MISCELLANEOUS ************** 1-792-487-11 WIRE (FLAT TYPE) (19 CORE) 1-792-130-11 WIRE (FLAT TYPE) (21 CORE) 0 110 1-558-943-41 CORD, POWER (E) 0 110 1-575-651-21 CORD, POWER (AEP, EA, SP) 0 110 1-590-926-11 CORD, POWER (CND) 0 110 1-696-845-11 CORD, POWER (AUS)
  • Page 48 CDP-CE545 Sony Corporation 9-929-205-11 2000C0578-1 Home Audio Division Company Printed in Japan C 2000. 3 Published by Quality Assurance Dept.

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