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Pioneer KEH-M8117ZT/X1B/EW Service Manual
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Pioneer KEH-M8117ZT/X1B/EW Service Manual

Pioneer KEH-M8117ZT/X1B/EW Service Manual

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Service
Manual
FM/AM CASSETTE DECK
KEH-M8117
VEHICLE
DESTINATION
AVENSIS
GREAT BRITAIN January 2001
- This service manual should be used together with the following manual(s):
Model
Order No. Mech. Module
KEH-M1006ZT/X1B/EW CRT2464
CX-631
CRT1640

EXPLODED VIEWS AND PARTS LIST

PACKING(Page 3)
- PACKING SECTION PARTS LIST
Mark No. Symbol and Description KEH-M1006ZT/X1B/EW KEH-M8117ZT/X1B/EW
*
4 Battery
5 Polyethylene Bag
6 Carton
7 Contain Box
8 Protector
9 Protector
10 Remote Control Unit
EXTERIOR(Page 4)
- EXTERIOR SECTION PARTS LIST
Mark No. Symbol and Description KEH-M1006ZT/X1B/EW KEH-M8117ZT/X1B/EW
8 Remote Control Unit
9 Cover
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE INC.
PIONEER EUROPE NV
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
TOYOTA
PRODUCED AFTER
Remarks
2L
Cassette Mech. Module:Mech. Description, Disassembly
Part No.
CEX1030
Not used
UEG1279
Not used
UHA2416
Not used
UHL4021
Not used
UHP2248
Not used
UHP2249
Not used
CXB4201
Not used
Part No.
CXB4201
Not used
CNS4948
Not used
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
ZT
PART No.
ID No.
86120-YY030
T8401
* : Non spare part
K-ZZS. DEC. 2000 Printed in Japan
ORDER NO.
CRT2640
X1B/EW
PIONEER MODEL No.
KEH-M8117ZT/X1B/EW

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Summary of Contents for Pioneer KEH-M8117ZT/X1B/EW

  • Page 1: Exploded Views And Parts List

    PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZS. DEC. 2000 Printed in Japan...

  • Page 2: Table Of Contents

    PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZB. MAY 2000 Printed in Japan...

  • Page 3: Safety Information

    KEH-M1006ZT - Service Precautions 3. When operating with large output power, the heat 1. During disassembly, be sure to turn the power off sink becomes very hot. Be careful not to touch it. since an internal IC might be destroyed when a connector is plugged or unplugged.

  • Page 4: Exploded Views And Parts List

    KEH-M1006ZT 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING NOTE: - Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List. ∇ mark on the product are used for disassembly. - Screws adjacent to - PACKING SECTION PARTS LIST Mark No.
  • Page 5 KEH-M1006ZT 2.2 EXTERIOR...
  • Page 6 KEH-M1006ZT - EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BMZ26P050FMC 31 Cushion CNM6632 2 Screw BMZ26P180FMC 32 Lighting Conductor CNV5835 3 Screw BMZ30P060FMC 33 Lens CNV6093 4 Case CNB2460 34 Grille Unit CXB5092 5 Insulator CNM6079...
  • Page 7 KEH-M1006ZT 2.3 CASSETTE MECHANISM MODULE...
  • Page 8 KEH-M1006ZT - CASSETTE MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ20P040FMC 31 Gear ENV1347 2 Washer CBF1037 32 Collar ENV1508 3 Washer CBF1038 33 Gear ENV1350 4 Washer CBG1003 34 Flywheel ENV1500 5 Deck Unit EWM1016...

  • Page 9: Block Diagram And Schematic Diagram

    KEH-M1006ZT 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM TUNER AMP ASSY FM/AM TUNER UNIT FM/AM 1ST IF 10.7MHz FM FRONT END CN551 T31 Q31 CF51 CF52 CF52 9 10 Q201 Q202 IC 1 IC 2 PA4023B PA4024A AM RF FMSL CF232 AMSL...
  • Page 10 KEH-M1006ZT RDS MUTE E-VOL POWER IC Q301 Q302 Q303 Q304 TUNER Lch TULin FRNToutL IC 301 IC 351 TAPELin SN761029DL TDA7385 AUXinL+ AUXinL- REARoutL MUTE Q352 Q353 Q305 CN801 AUX L- AUX L+ TAPE Lch 59 58 Q823 Q824 Q822 Q821 ASEN Q812...
  • Page 11 KEH-M1006ZT 3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. TUNER AMP ASSY Large size CN551 SCH diagram UN551 Guide page Detailed page R526 -26dBs 8.5V REGURATOR -5.5dBs CN341...

  • Page 12: Keyboard Unit

    KEH-M1006ZT ELECTRIC VOLUME POWER IC OUTPUT BALANCE RDS MUTE -6dBs TAPE -12.5dBs FM/AM -29dBs CN801 5V REGULATOR RESET IC C826 1500P AMP+ CN802 CN803 PE5186A 6.3A +2dBs SYSTEM CONTROLLER AVC-LAN DRIVER CN851 CN901 ILL DRIVER KEYBOARD UNIT DOLBY NR...
  • Page 13 KEH-M1006ZT...
  • Page 14 KEH-M1006ZT...
  • Page 15 KEH-M1006ZT...
  • Page 16 KEH-M1006ZT...
  • Page 17 KEH-M1006ZT 3.3 FM/AM TUNER UNIT FM/AM TUNER UN...
  • Page 18 KEH-M1006ZT ER UNIT...
  • Page 19 KEH-M1006ZT 3.4 CASSETTE MECHANISM MODULE DECK UNIT Rev-L Rev-R Fwd-R Fwd-L CN341...
  • Page 20 KEH-M1006ZT PCB UNIT EXA1499 EXA1382 REEL PCB SWITCHES: PCB UNIT S1:LOAD SWITCH..EJECT-PLAY S2:70µs SWITCH....ON-OFF The underlined indicates the switch position.

  • Page 21: Pcb Connection Diagram

    KEH-M1006ZT 4. PCB CONNECTION DIAGRAM 4.1 TUNER AMP ASSY NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
  • Page 22 KEH-M1006ZT SIDE A CN251 FRONT CN901...
  • Page 23 KEH-M1006ZT TUNER AMP ASSY...
  • Page 24 KEH-M1006ZT SIDE B...
  • Page 25 KEH-M1006ZT 4.2 FM/AM TUNER UNIT SIDE A...
  • Page 26 KEH-M1006ZT SIDE B...
  • Page 27 KEH-M1006ZT 4.3 KEYBOARD UNIT SIDE A SIDE B CN851...
  • Page 28 KEH-M1006ZT 4.4 CASSETTE MECHANISM MODULE SIDE A DECK UNIT IC,Q ADJ VR302 IC351 IC251 HEAD ASSY Q351 Q352 VR301 SIDE B DECK UNIT CN341...
  • Page 29 KEH-M1006ZT PCB UNIT SIDE A SIDE B PCB UNIT CN253 REEL PCB...

  • Page 30: Electrical Parts List

    KEH-M1006ZT 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..=====Circuit Symbol and No.===Part Name Part No.
  • Page 31 KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/10S682J RS1/10S681J RS1/10S682J RS1/10S473J RS1/10S472J RS1/10S681J RS1/10S472J RS1/10S473J RS1/10S682J RS1/10S681J RS1/10S682J RS1/10S473J RS1/10S472J RS1/10S102J RS1/10S472J RS1/10S102J RS1/10S102J RS1/10S222J RS1/10S102J RS1/10S102J RS1/10S102J RS1/10S102J...
  • Page 32 KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/10S102J CFTNA224J50 RS1/10S393J CFTNA224J50 RS1/10S222J CFTNA224J50 RS1/10S473J CKSQYB332K50 RS1/8S0R0J CKSQYB332K50 RS1/8S0R0J CKSQYB103K50 RS1/10S102J CEJA1R0M50 RS1/10S102J CKSQYB104K50 RS1/10S102J CEWAS470M16 RS1/10S104J CEWAS1R0M50 RS1/10S183J CEWAS1R0M50...
  • Page 33 KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- CEJA100M16 Unit Number : CWE1466 CKSQYB102K50 Unit Name : FM/AM Tuner Unit CKSQYB103K50 CKSQYB103K50 MISCELLANEOUS CASAQ100M10 PA4023B CKSQYB102K50 PA4024A CKSQYB103K50 Transistor 2SC2412K...
  • Page 34 KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/16S271J CKSRYB223K25 RS1/16S560J CKSRYB103K25 RS1/16S102J CCSRCH470J50 RS1/16S823J CKSQYB223K25 RS1/16S392J CKSQYB104K16 RS1/16S393J CKSRYB472K50 RS1/16S272J CEJA330M10 RS1/16S682J CKSRYB103K25 RS1/16S333J CCSRCH270J50 RS1/16S334J CKSRYB103K25 RS1/16S683J CEJAR15M50...
  • Page 35 KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- Unit Number : UWM6944 RS1/8S0R0J RS1/8S0R0J Unit Name : Keyboard Unit RS1/16S472J RS1/16S163J MISCELLANEOUS RS1/16S823J SBX8035 CAPACITORS Push Switch CSG1140 Push Switch CSG1140...

  • Page 36: Adjustment

    KEH-M1006ZT 6. ADJUSTMENT - Connection Diagram +13.2V DC Regulated Power Supply 4kΩ Oscilloscope mV Meter (1) 4kΩ RR– RL– Antenna Jack FM/AM TUNER UNIT (TOP VIEW) Pin26 TUNER AMP ASSY Pin 19 DC V Meter(1) Pin14 Pin13 DC V Meter(2) VR651 VR154 RDSSL(SIDE B)
  • Page 37 KEH-M1006ZT FM ADJUSTMENT Modulation M:MONO MOD., 400Hz 30%(22.5kHz Dev.) or 400Hz 100%(75kHz Dev.) S:STEREO MOD., 1kHz, L or R=30%(20.25kHz+7.5kHz Dev.) NOTE:Before proceeding to further adjustments after switching power ON, let the tuner run for ten minutes to allow the circuits to stabilize. FM SSG Displayed Adjustment...

  • Page 38: General Information

    KEH-M1006ZT 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE 1. Entering the mode Input "H" to the SMODE terminal when the microcomputer resets. (Set the RESET terminal to "L," while inputting "H" to the SMODE terminal.) 2. Terminating the mode Set ACC (accessories) to OFF.

  • Page 39: Disassembly

    KEH-M1006ZT 7.1.2 DISASSEMBLY Removing the Cassette Mechanism Module(not shown) 1. Remove the four screws. 2. Remove the connector and then remove the Cassette Mechanism Module. Removing the Grille Assy(not shown) 1. Disengage the stopper at four locations and then remove the Grille Assy. Removing the Heat Sink(Fig.1) Heat Sink Remove the three screws.

  • Page 40: Connector Function Description

    KEH-M1006ZT 7.1.3 CONNECTOR FUNCTION DESCRIPTION ANTENNA JACK...
  • Page 41 KEH-M1006ZT 7.2 IC - Pin Functions(PD6217B) Pin No. Pin Name Format Function and Operation PLL communications clock output PLL communications data output PLL communications data input Signal level input Noise level input MDSENS Demodulation detection input SOUND Detuning sense composite signal input rmute RDS mute output 9-11...
  • Page 42 KEH-M1006ZT - Pin Functions(PE5186A) Pin No. Pin Name Format Function and Operation Not used AVSS Not used SWVDD Not used AVREF1 Stereo input Station detect input Not used PLL data input PLL data output PLL clock output PLL enable output Not used RDSDI RDS micro-computer data input...
  • Page 43 KEH-M1006ZT Pin No. Pin Name Format Function and Operation BSEN Back up sense input ISEN Illumination sense input EJECT Tape eject sense input REMOT Remote control input MUTEIN External mute input Power supply Oscillator output Oscillator input Not used TEST Chip test mode detect input AVDD A/D converter analog power supply...

  • Page 44: System Block Diagram

    KEH-M1006ZT 7.3 SYSTEM BLOCK DIAGRAM AUDIO SYSTEM DISPLAY UNIT (OTHER COMPANY) SOURCE UNIT (OTHER COMPANY) AVC-LAN AVC-LAN KEH-M1006ZT/X1B/EW FOUR SPEAKERS...

  • Page 45: Operations And Specifications

    KEH-M1006ZT 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATIONS Listening to the Radio No operations. (All are operated with the display unit.) MANUAL TUNING (Short push) SEEK TUNING (Long push) Listening to the Tape EJECT DIRECTION DIRECTION MUSIC SCAN DOLBY B NR BLANK SKIP REPEAT AUTOMATIC PROGRAM SEARCH...

  • Page 46: Specifications

    KEH-M1006ZT 8.2 SPECIFICATIONS Power source..........13.2V±0.26V DC FM tuner Grounding system........Negative type Frequency...........87.5–108.0 MHz S/N ..............50dB or more Dimensions .......180(W) 50(H) 165(D)mm Distortion............1.5% or less Weight..............1.160kg IF interference ..........89dB or more Electrode dark current ........5mA or less Image interference........55dB or more Amplifier AM tuner Maximum power output .......20W or more...

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