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Sony XDR-S100CD Service Manual

Sony XDR-S100CD Service Manual

Dab/fm/cd audio system
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SERVICE MANUAL

Ver. 1.0 2008.11
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6 PW(This output is the value
measurement at a distance of 200 mm from the objective
lens surface on the optical pick-up block with 7 mm
aperture.)
Number of channels
2
Frequency response
20 - 20 000 Hz +1/–2 dB
Wow and fl utter
Below measurable limit
Radio section
Frequency range
Band
Frequency
DAB (Band-III)
174.928 - 239.200 MHz
FM
87.5 - 108 MHz
Sony Corporation
9-889-334-01
2008K04-1
Audio&Video Business Group
©
2008.11
Published by Sony Techno Create Corporation
XDR-S100CD
SPECIFICATIONS
DAB (Band-III) frequency table
Channel step
0.05 MHz
Model Name Using Similar Mechanism
CD Mechanism Type
No.
Channel
Frequency
1
5A
174.928
2
5B
176.640
3
5C
178.352
4
5D
180.064
5
6A
181.936
6
6B
183.648
7
6C
185.360
8
6D
187.072
9
7A
188.928
10
7B
190.640
11
7C
192.352
12
7D
194.064
13
8A
195.936
14
8B
197.648
15
8C
199.360
16
8D
201.072
17
9A
202.928
18
9B
204.640
19
9C
206.352
DAB/FM/CD AUDIO SYSTEM
UK Model
HCD-U1
KSM-215CFP
(MHz)
No.
Channel
Frequency
20
9D
208.064
21
10A
209.936
22
10B
211.648
23
10C
213.360
24
10D
215.072
25
11A
216.928
26
11B
218.640
27
11C
220.352
28
11D
222.064
29
12A
223.936
30
12B
225.648
31
12C
227.360
32
12D
229.072
33
13A
230.784
34
13B
232.496
35
13C
234.208
36
13D
235.776
37
13E
237.488
38
13F
239.200
– Continued on next page –

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Summary of Contents for Sony XDR-S100CD

  • Page 1: Service Manual

    DAB (Band-III) 174.928 - 239.200 MHz 204.640 237.488 87.5 - 108 MHz 0.05 MHz 206.352 239.200 – Continued on next page – DAB/FM/CD AUDIO SYSTEM Sony Corporation 9-889-334-01 2008K04-1 Audio&Video Business Group © 2008.11 Published by Sony Techno Create Corporation...
  • Page 2 Make sure that the plug of the external power source is discon- nected before operating the unit. • Use the supplied Sony AC power adaptor only. The polarity of the plugs of other manufacturers may be different. Failure to use the supplied AC power adaptor may cause the unit to malfunction.
  • Page 3: Table Of Contents

    XDR-S100CD TABLE OF CONTENTS GENERAL 4-3. Printed Wiring Board –BD Section– ......22 ..............4-4. Schematic Diagram –BD Section– ......... 23 4-5. Printed Wiring Board –Driver Section– ......24 DISASSEMBLY 4-6. Schematic Diagram –Driver Section– ......24 2-1. Cabinet (Rear) Assy ............
  • Page 4: General

    XDR-S100CD SECTION 1 This section is extracted GENERAL from instruction manual. Initial setting for the DAB Set the clock When the AC power adaptor is plugged in, or the Do the following if DAB broadcasts are not available batteries are installed for the rst time a er purchase (or (depending on area).
  • Page 5: Playing A Cd

    XDR-S100CD Pausing and rewinding radio Other useful functions Playing a CD is unit always stores DAB data and you can pause and for DAB rewind the data. When the memory becomes full, new audio data will over write from the oldest one.
  • Page 6: Using The Timers

    XDR-S100CD Playing tracks repeatedly Turn TUNING/SELECT ( or  on the Using the timers remote) and press SCAN + or – to select the (repeat play) desired programme, then press ENTER. e unit o ers three timer functions. If you use the...
  • Page 7: Disassembly

    XDR-S100CD SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. CABINET (REAR) ASSY (Page 8) 2-2. DAB CONNECT BOARD, 2-7. OPTICAL PICK-UP SECTION JACK BOARD, (Page 11) POWER AMP BOARD (Page 8) 2-8. BD81A BOARD (Page 11) 2-3.
  • Page 8: Cabinet (Rear) Assy

    XDR-S100CD Note: Follow the disassembly procedure in the numerical order given. 2-1. CABINET (REAR) ASSY  CN813 (2P)  CN901 (3P)  cabinet (rear) assy  seven screws (+BVTP (B)2.6)  battery case lid  five screws (+BVTP (B)2.6) 2-2.
  • Page 9: Chassis Section

    XDR-S100CD 2-3. CHASSIS SECTION  three claws  ornament CD assy  chassis section  two screws (+BV tapping B2.6)  four screws (+BV tapping B2.6)  two claws  screw  four screws (+BV tapping B2.6)  two screws (+BV tapping B2.6)
  • Page 10: Cabinet (Front) Assy

    XDR-S100CD 2-5. CABINET (FRONT) ASSY  screw (+P tapping B2.6)  cabinet (front) assy cabinet (wooden) section 2-6. MAIN BOARD  knob (tune) assy  washer (tune)  nut RB MAIN board cabinet (front) assy  two screws  four screws...
  • Page 11: Optical Pick-Up Section

    XDR-S100CD 2-7. OPTICAL PICK-UP SECTION  tension coil spring  tension coil spring  optical pick-up section  two floting screws (+PTPWH M2.6)  two floting screws (+PTPWH M2.6)  wire (flat type)(27 core) (CN201) 2-8. BD81A BOARD  optical pick-up...
  • Page 12: Cd Mechanism Deck

    XDR-S100CD 2-9. CD MECHANISM DECK  two rings  two screws (+PWTP2 3 × 12)  CD mechanism deck  two screws (+PWTP2 3 × 12)  two rings chassis (lower)  cushion (wire_lead) 2-10. CHASSIS (TOP)  screw (+BVTP 2.6 × 8)  three screws (+BVTP 2.6 ×...
  • Page 13: Lever (Loading R/L)

    XDR-S100CD 2-11. LEVER (LOADING R/L) torsion spring (loading RV) torsion spring (loading LV)  lever (loading R)  two hooks  two hooks  lever (loading L) PRECAUTION DURING LEVER (LOADING R / L) INSTALLATION Align the horizontal position. lever (loading L) lever (loading R) Install the both levers so that they move symmetrically.
  • Page 14: 2-12. Disc Stop Lever, Disc Sensor Lever

    XDR-S100CD 2-12. DISC STOP LEVER, DISC SENSOR LEVER  gear (cap)  gear (IDL-L) PRECAUTION DURING DISC STOP LEVER INSTALLATION chassis (top) hole  two hooks  two claws disc stop lever  disc stop lever hole Install the disc stop lever so that the both holes are aligned.
  • Page 15: 2-14. Holder (Bu215T) Assy

    XDR-S100CD 2-14. HOLDER (BU215T) ASSY  holder (BU215T) assy  floating screw (+PTPWHM 2.6)  coil spring (holder down B)  floating screw (+PTPWHM 2.6)  lever (CL UP2)  screw (+BVTP 2.6 × 8) 2-15. LEVER (BU LOCK)  lever (BU lock)
  • Page 16: 2-16. Close Lever

    XDR-S100CD 2-16. CLOSE LEVER  washer (3-1-0.4)  close lever  claw  close lever spring  shaft disc stop 2-17. LEVER (DIR), GEAR (IDL-B)  claw  gear pulley  gear (cap)  gear (IDL-A)  stopper  lever (DIR)
  • Page 17: Gear (Idl-C)

    XDR-S100CD 2-18. GEAR (IDL-C)  gear (IDL-D)  three hooks  two claws  gear (IDL-F)  lever (gear loading) assy  gear (IDL-C)  claw...
  • Page 18: Electrical Adjustment

    XDR-S100CD SECTION 3 ELECTRICAL ADJUSTMENTS Checking Location: CD SECTION – BD81A BOARD (Conductor Side) – Note: 1. CD Block is basically constructed to operate without adjustment. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10 MŸ impedance.
  • Page 35 XDR-S100CD IC802 S-24CS02AFT-TB-G (MAIN Board) START/STOP DETECT CIRCUIT HIGH VOLTAGE SERIAL CLOCK GENERATOR CONTROL CIRCUIT LOAD DATA DEVICE COMP REGISTER ADDRESS COMPARATOR LOAD EEPROM ADDRESS COUNTER Y DECODER SELECTOR DATA OUTPUT/ ACK OUTPUT/ CONTROL CIRCUIAT DOUT IC803 S-80828CNMC-B8NT2G (MAIN Board)
  • Page 36 XDR-S100CD IC301 BD3499FV-E2 (POWER AMP Board) IN L1 IN R1 IN L2 28 FIL IN R2 INPUT INPUT 27 GND SELECTOR GAIN IN L3 IN R3 IN L4 PC BUS 26 SDA IN R4 LOGIC 25 SCL SEL2 R INVERTER...
  • Page 37 XDR-S100CD • IC Pin Function Description MAIN BOARD IC801 MB90F045PF-G-9055-SPE1 (SYSTEM CONTROL) Pin No. Pin Name Description 1 to 7 — Not used. (Open) BUZZ BUZZ signal output — Not used. (Open) SAVE CDSW CD SW current consumption control signal output “L”: Battery save...
  • Page 38 XDR-S100CD Pin No. Pin Name Description CD ON CD +3.3V power supply control signal output Remote commander signal input TU ON Radio power supply on signal output TU CE Radio chip enable signal output TU CLK Radio serial clock signal output to PLL IC...
  • Page 39: Exploded Views

    XDR-S100CD SECTION 5 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Color Indication of Appearance Parts Ex- The components identifi ed by mark 0 they may have some difference from the ample: or dotted line with mark 0 are critical for original one.
  • Page 40: Dab Connect Board Section

    XDR-S100CD 5-2. DAB CONNECT BOARD SECTION not supplied F901 not supplied not supplied not supplied F902 TU901 Q955 not supplied Q954 IC201 not supplied not supplied IC101 not supplied not supplied chassis section Ref. No. Part No. Description Remark Ref. No.
  • Page 41: Front Cabinet Section

    XDR-S100CD 5-3. FRONT CABINET SECTION not supplied D403 D402 not supplied D401 not supplied LCD401 not supplied not supplied supplied with S417 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1561-542-A TU JOG BOARD, COMPLETE 1-833-882-21...
  • Page 42: Wooden Cabinet Section

    XDR-S100CD 5-4. WOODEN CABINET SECTION not supplied not supplied supplied with S418 SP101 SP201 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-112-754-01 CUSHION (REAR) 4-108-320-01 SHAFT (L), HANDLE 4-108-319-01 HANDLE, SPACER 4-108-321-01 SHAFT (R), HANDLE...
  • Page 43: Chassis Section

    XDR-S100CD 5-5. CHASSIS SECTION not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-112-750-01 CUSHION (WIRE_LEAD) 2-580-649-01 SCREW, +PWTP2 3X12 A-1561-559-A KEY (POWER) BOARD, COMPLETE 2-024-906-01 CUSHION (REAR) 3-254-070-01 SCREW A-1561-554-A...
  • Page 44: Cd Mechanism Deck Section-1

    XDR-S100CD 5-6. CD MECHANISM DECK SECTION-1 M701 CD mechanism deck section-2 " CD mechanism deck section-3 " CD mechanism deck section-4 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-985-672-01 SCREW (+PTPWHM2.6), FLOATING 4-245-630-01 LEVER (SW)
  • Page 45: Cd Mechanism Deck Section-2

    XDR-S100CD 5-7. CD MECHANISM DECK SECTION-2 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-245-627-01 WASHER (6-2.7-0.4) 4-245-640-01 GEAR (CAP) 4-245-637-11 ROLLER, RUBBER 4-251-780-01 CAP (CLAMP 215V) 4-245-649-01 GEAR (IDL-I) 4-245-638-01 LEVER (CL UP1)
  • Page 46: Cd Mechanism Deck Section-3

    XDR-S100CD 5-8. CD MECHANISM DECK SECTION-3 supplied supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-245-643-01 GEAR (IDL-C) 4-245-628-01 LEVER (BU LOCK) 2-515-536-01 SPRING (DIR), TENSION COIL 4-248-206-01 WASHER (3-1-0.4) 4-245-642-01 GEAR (IDL-B) 4-245-624-01...
  • Page 47: Cd Mechanism Deck Section-4

    XDR-S100CD 5-9. CD MECHANISM DECK SECTION-4 S101 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1563-041-A BD81A BOARD, COMPLETE 2-059-837-01 SPRING (G-1), TENSION COIL 1-836-326-21 CABLE, FLEXIBLE FLAT (16 CORE) 2-059-838-01 SPRING (G-2), TENSION COIL 4-985-672-01 SCREW (+PTPWH M2.6), FLOATING...
  • Page 48: Electrical Parts List

    XDR-S100CD SECTION 6 ANT RELAY BD81A ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- the parts list may be different from the uF: —F ber, please include the board name.
  • Page 49 XDR-S100CD BD81A DAB CONNECT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R142 1-216-821-11 METAL CHIP 1/10W < CONNECTOR > R143 1-216-827-11 METAL CHIP 3.3K 1/10W R151 1-216-864-11 SHORT CHIP CN371 1-784-770-11 CONNECTOR, FFC 9P R161...
  • Page 50 XDR-S100CD DRIVER JACK KEY (EJECT) KEY (POWER) MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-688-337-11 DRIVER BOARD < FUSE > ************* 0 F901 1-533-470-12 FUSE, GLASS TUBE (DIA. 5) (3.15A/250V) 0 F902 < CAPACITOR >...
  • Page 51 XDR-S100CD MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C406 1-114-246-11 CERAMIC CHIP 1uF C856 1-162-927-11 CERAMIC CHIP 100PF C407 1-107-826-11 CERAMIC CHIP 0.1uF C857 1-162-927-11 CERAMIC CHIP 100PF C408 1-107-826-11 CERAMIC CHIP 0.1uF C858...
  • Page 52 XDR-S100CD MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R415 1-216-829-11 METAL CHIP 4.7K 1/10W R801 1-216-821-11 METAL CHIP 1/10W R416 1-216-833-11 METAL CHIP 1/10W R802 1-216-833-11 METAL CHIP 1/10W R417 1-216-829-11 METAL CHIP 4.7K...
  • Page 53 XDR-S100CD MAIN POWER AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R871 1-216-821-11 METAL CHIP 1/10W C201 1-126-960-11 ELECT R872 1-216-821-11 METAL CHIP 1/10W C202 1-126-960-11 ELECT R873 1-216-821-11 METAL CHIP 1/10W C203 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 54 XDR-S100CD POWER AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark CN903 1-784-780-11 CONNECTOR, FFC 19P R132 1-216-813-11 METAL CHIP 1/10W R133 1-216-809-11 METAL CHIP 1/10W < DIODE > R134 1-216-789-11 METAL CHIP 1/10W R135 1-216-789-11...
  • Page 55 XDR-S100CD POWER AMP TU JOG VOL JOG Ref. No. Part No. Description Remark R974 1-216-821-11 METAL CHIP 1/10W R975 1-216-809-11 METAL CHIP 1/10W R976 1-216-817-11 METAL CHIP 1/10W R977 1-216-821-11 METAL CHIP 1/10W R978 1-216-809-11 METAL CHIP 1/10W R981 1-216-864-11...
  • Page 56: Revision History

    XDR-S100CD REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2008.11...

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