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Honeywell CL30XC Service Manual

Honeywell CL30XC Service Manual

Evaporative air cooler
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EVAPORATIVE AIR COOLER

SERVICE MANUAL

CAUTION:
 Before servicing the unit, read the "Safety Precautions" in this manual.
 Only for authorized service.
MODEL NO.: CL30XC & CHL30XC
(INDOOR USE ONLY)

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Summary of Contents for Honeywell CL30XC

  • Page 1: Service Manual

    EVAPORATIVE AIR COOLER SERVICE MANUAL CAUTION:  Before servicing the unit, read the “Safety Precautions” in this manual.  Only for authorized service. MODEL NO.: CL30XC & CHL30XC (INDOOR USE ONLY)
  • Page 2: Table Of Contents

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com CONTENT 1. Preface 1.1. Safety Precautions 1.2. Insulation Resistance Test 1.3. Specifications 1.4. Features 1.5. Warning & Safety Rules 1.6. Parts Description 1.7. Operations 1.8. Cleaning & Maintenance 2. Disassembly Instructions 2.1. How To Change Honeycomb Cooling Media 2.1.1.
  • Page 3: Preface

    Measure the resistance value with an ohm meter between the jumper lead and each exposed metallic part on the equipment at all MODES (except POWER OFF). The value should be over 1 MΩ. 1.3 Specifications MODELS CL30XC CHL30XC ITEMS Power Supply 1Ø , 220-240V, 50Hz...
  • Page 4: Features

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 1.4 Features  Three functions in one: air cooler, humidifier, & fan. (For CL30XC)  Five functions in one: air cooler, heater, humidifier, dehumidifier & fan. (For CHL30XC)  Optional features: Ionizer.  Very powerful airflow: up to 900 m /hr or 525 CFM ...
  • Page 5: Parts Description

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com  DO NOT insert or allow objects to enter any ventilation, exhaust opening or water tank as this may damage the product and could cause an electrical shock or fire.  DO NOT operate with media removed as this will overload and damage the motor. ...
  • Page 6: Operations

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com Operations Control Panel: (For CL30XC) Icons on LCD: Control Panel: (For CHL30XC) Icons on LED:...
  • Page 7 "IONIZER" feature is used to remove very fine pollutant particles such as dust, pollen, cigarette smoke, car fumes & aerosol propellants from air. SLEEP (For CL30XC) When sleep is selected airflow will randomly vary between High, Medium and Low. HEAT (For CHL30XC) Press the HEAT button to turn ON the heater.
  • Page 8 CONFIDENTIAL Website: http://www.honeywellaircoolers.com Remote Control Operation: (CL30XC) Power: On / Off Speed: Low / Medium / High Cool / Fan: Controls cooling or fan option Swing / IONIZER: Controls the motion of the louvers & turns ON/OFF the Ionizer function.
  • Page 9: Cleaning & Maintenance

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com level mark. Running the unit with inadequate water may cause pump failure. If ice is available you may add ice in the top compartment to enhance the cooling performance. 1.7 CLEANING & MAINTENANCE Warning:  Before cleaning the unit, switch it to the ''off'' position and remove the plug from the power socket.
  • Page 10: Disassembly Instructions

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 2. DISASSEMBLY INSTRUCTIONS WARNING – Before the following disassembly, POWER is set to OFF and disconnected the power cord. 2.1 How To Change Honeycomb Cooling Media 2.1.1 Rear Panel Use screw driver to remove 3 Remove the rear panel. galvanized screw with plate head (ST3.5*10) between the top panel and rear panel, and...
  • Page 11: How To Change Water Pump

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 2.2 How To Change Water Pump Remove the rear panel follow the procedure 2.1.1. 2.2.1 Water Tank Detach the water tank and use Use screw driver to screw driver to remove 10 remove 3 galvanized galvanized screw with plate screw with plate head head (ST3.5*10) on the bottom (ST3.5*10)
  • Page 12: How To Change Main Pcb Board

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 2.3 How To Change Main PCB Board Remove the rear panel follow the procedure 2.1.1. 2.3.1. Top Panel Use screw driver to remove 2 Use screw driver to Use screw driver to galvanized screw with plate remove galvanized remove galvanized...
  • Page 13: How To Change Main Motor

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 2.4 How To Change Main Motor Remove the rear panel follow the procedure 2.1.1. Remove the top panel follow the procedure 2.3.1. 2.4.1 Blower Housing Use screw driver to remove 2 Use screw driver to remove Use hex nut spanner galvanized screw with plate 9 galvanized screw with (S=3) to remove retainer...
  • Page 14: Troubleshooting Guide

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 3. TROUBLESHOOTING GUIDE 3.1 Outside Dimensions Width: 458 mm (18.0’’) Depth: 352 mm (13.9’’) Height: 856 mm (33.7’’) 3.2 Cooling System Body Fan Blower Water Tank Water Pump Water Pipe Cooling Media...
  • Page 15: Troubleshooting Guide

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com Troubleshooting Guide The following troubleshooting guide is intended to address the most common symptoms and is by no means exhaustive. If symptoms persist, call a qualified service provider. Only a certified electrician should complete any electrical work. Unplug and disconnect the appliance from the power source before attempting to troubleshoot any of the following symptoms.
  • Page 16: Schematic Diagram

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 4. SCHEMATIC DIAGRAM 4.1 Wiring Diagram (For CL30XC) (For CHL30XC)
  • Page 17: Wiring Color Description

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 4.2 Wiring Color Description Power Cord: (1) White Live on main PCB (2) Black Neutral on main PCB (3) Green Earth (Ground) Main Motor: (1) White High speed on main PCB (2) Yellow Medium speed on main PCB (3) Blue Low speed on main PCB...
  • Page 18: Circuit Diagram

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 4.3 Circuit Diagram...
  • Page 19: Components Location (For Main Pcb Board)

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 4.4 Components Location (For Main PCB Board)
  • Page 20: Exploded View

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 5. EXPLODED VIEW...
  • Page 21: Replacement Parts List

    CONFIDENTIAL Website: http://www.honeywellaircoolers.com 6. REPLACEMENT PARTS LIST Drawing Name ACP30A-01-01 front panel ACP30A-01-02 fume cover ACP30A-01-03 front decoration panel ACP30A-01-04-01 horizontal louver 1 ACP30A-01-04-02 horizontal louver 2 ACP30A-01-04-03 horizontal louver 3 ACP30A-01-04-04 horizontal louver 4 ACP30A-01-04-05 horizontal louver 5 ACP30A-01-04-06 horizontal louver 6 ACP30A-01-04-07 horizontal louver 7...
  • Page 22 CONFIDENTIAL Website: http://www.honeywellaircoolers.com ACP30A-09-02 honeycomb holder ACP30A-09-03 Honeycomb ACP30A-09-04 Carbon filter ACP30A-11-01 Base ACP30A-11-02-01 Pump arm ACP30A-11-02-02 pump lever shaft ACP30A-11-02-03 wire holder B ACP30A-11-02-04 wire holder C ACP30A-11-03-03 pump arm spring ACP30A-11-03-06 pump arm spring shaft ACP30A-11-05-01 Pump cover ACP30A-11-07 sponge washer ACP30A-12-01-00...

This manual is also suitable for:

Chl30xc

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