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Siemens SINAMICS G180 Installation And Operating Instructions Manual
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Siemens SINAMICS G180 Installation And Operating Instructions Manual

Compact inverter units, cabinet systems, air-cooled and liquid-cooled cabinet units
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SINAMICS G180
Compact inverter units, cabinet systems,
air-cooled and liquid-cooled cabinet units
Installation and operating instructions
Edition
05/2013
Answers for industry.

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Summary of Contents for Siemens SINAMICS G180

  • Page 1 SINAMICS G180 Compact inverter units, cabinet systems, air-cooled and liquid-cooled cabinet units Installation and operating instructions Edition 05/2013 Answers for industry.
  • Page 3 Introduction Safety information Description Preparations for use Installation and operating Installation instructions Sinamics G180 Electrical connection Operating Instructions Commissioning Operation Maintenance Spare parts and accessories Diagnostics, faults and warnings Service & Support Quality documents Technical data List of abbreviations 05/2013...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Presentation of the display buttons in the operating instructions..........10 Specific features..........................10 Safety information............................13 The five safety rules........................13 Use of tested, certified and Siemens-approved components............14 Areas that are potentially and particularly hazardous..............14 Notes for operator protection.......................16 Notes on water cooling:.......................19 Safety precautions when handling anti-freeze................20 Standards and guidelines for proper use of inverters..............21...
  • Page 6 Connecting external control voltage for compact devices............68 6.7.6 Control voltage 230 V for cabinet units..................69 Commissioning............................71 Checks without mains power supply and without motor..............71 Checks with mains power supply and without motor..............73 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 7 Connection for optional external display with RS 485...............107 Special functions........................108 8.5.1 Protective functions........................108 8.5.2 Multiple function of the analog and digital inputs...............112 Setpoint channel and closed-loop control..................116 8.6.1 Specifying source for speed setpoint..................116 Parameterization........................116 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 8 Replacing fans for the compact device..................133 Maintenance and service of water cooling (option)..............133 Decommissioning........................133 Spare parts and accessories........................135 10.1 Use of tested, certified and Siemens-approved components............135 10.2 Peripheral boards 1 to 4......................136 10.2.1 General information about the peripheral boards 1 to 4............136 10.2.2...
  • Page 9 Tightening torques for power cables..................176 Technical data of the control cable terminals................176 Technical data and identification of the PTC thermistor input at peripheral boards 2 and 4..177 Technical data of the direct water cooling.................178 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 10 Table of contents C.10 Permissible substance values for the cooling water..............180 C.11 Threshold values for fan control system..................180 C.12 Derating.............................181 C.12.1 Current derating.........................181 C.12.2 Voltage derating........................183 List of abbreviations..........................185 Index.................................187 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 11: Introduction

    A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 12: Presentation Of The Display Buttons In The Operating Instructions

    <arrow up_arrow up> Press the button on the control panel twice. <S+I> Press both buttons simultaneously. Display text "P-SYSTEM_DATA" Text shown in the control panel display is presented like this. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 13 Thereby "P-EXTRAS" symbolizes the main menu and "Language" the submenu. In this case, you are configuring the language in the "P-EXTRAS" menu. The display shows "P-EXTRAS" at the beginning. If you change to this menu, the display only shows "Language" Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 15: Safety Information

    ● Ensure that only qualified and authorized personnel perform work on the inverter. ● Always observe the five safety rules specified above whenever you are carrying out any work on the device. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 16: Use Of Tested, Certified And Siemens-Approved Components

    Components which are not approved It is dangerous to use components which are not tested, not certified and not approved by Siemens. This can result in death, serious injury or material damage. Use only components which are tested, certified and approved by Siemens.
  • Page 17 Depending on parameter settings and connection of external control devices, the inverter can start up automatically when the line voltage is connected. Figure 2-1 Areas that are potentially and particularly hazardous Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 18: Notes For Operator Protection

    They must be properly qualified for the tasks with which they are charged. Qualified personnel must also be thoroughly familiar with all the safety-related instructions and measures described in the product documentation. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 19 Off input which safely disconnects the inverter or the motor from the line supply. Safely and reliably disconnect the power supply before opening covers or terminal boxes at the inverter. For example, use a main switch. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 20 After you have switched off the main power supply, do not touch the device or carry out any maintenance work or repair work until the discharge time of 10 minutes (5 minutes for compact devices) have elapsed. Measure the voltage once the discharge time has elapsed. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 21: Notes On Water Cooling

    ● Protect the cooling water circuits against excess pressure, e.g. by installing a relief valve. ● Make sure that the pipework installation and pressure testing procedures comply with local safety regulations and national safety guidelines. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 22: Safety Precautions When Handling Anti-Freeze

    In any case, consult a doctor. In addition, observe the provisions of the EC safety data sheet in accordance with 91/155/EEC, as well as the generally applicable first aid rules. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 23: Standards And Guidelines For Proper Use Of Inverters

    ● Careful maintenance The unit must only be used for the applications specified in the catalog and only in conjunction with devices and components recommended and approved by Siemens. Note Familiarize yourself with the local safety requirements and national safety guidelines and always observe them.

  • Page 24: Plant Safety

    Note Siemens Service Centers The services and support provided by the Siemens service centers are recommended for planning, installation, commissioning, and servicing work. Note Engineering information Systems in which the inverters are installed must be fitted with additional monitoring and safety devices in order to comply with safety requirements (e.g.

  • Page 25: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 26: Electromagnetic Fields

    The plant operator is responsible for taking appropriate measures (labels and hazard warnings) to adequately protect operating personnel and others against any possible risk. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 27: Radio Telephones And Mobile Telephones

    The use of mobile telephones near the inverter when it is in operation can result in the generation of erroneous pulses and possibly give rise to physical injuries to personnel. Switch off mobile telephones when you are near the equipment. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 28: Note Regarding Fiber-Optic Cables

    ● Miniature fuse in accordance with EN 60127: 2 A … 6 A, slow, maximum 150 VA ● Miniature circuit-breaker: 2 A … 6 A, characteristic D, maximum 150 VA Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 29: Description

    3. If the inverter software is no longer current, then update the inverter software by using the software "IMS". Contact the Service Center of Siemens in Ruhstorf (Page 162) for more detailed information. Order numbers / Type designations The inverters have the following types of identification: ●...
  • Page 30 940 A, for example, the order number positions for the output current must be reduced. ⇒ 11th position = 3, 12th position = 8, 13th position = 8. This can mean that the order Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 31 Designation Option Meaning Device type SINAMICS G180 voltage-source DC link inverter Cabinet unit system with one or more inverters. The attainable shaft outputs of all installed inverters are added together. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 32 The other version designation of the inverter consists of the type code and seven other characters. This designation is specified on the rating plate. It is used in commercial written communication and is as follows: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 33 With Profinet board With Profibus board With Modbus TCP-IP board Peripheral board Without peripheral board With peripheral board 1 With peripheral board 2 With peripheral board 3 With peripheral board 4 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 35: Preparations For Use

    Consult the factory for this, for example for marine packaging. ● Never lift the compact devices at the plastic cover, but always from below according to the following diagrams. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 36 Risk of injury when lifting heavy loads Compact units, depending on the type, from frame size K3, weigh more than 30 kg. Do not try to manually lift devices more than 30 kg. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 37 Preparations for use 4.1 Transporting inverter Figure 4-1 Lifting with a crane Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 38: Storage Of The Inverters

    Destruction of the inverters as a result of improper storage Observe the environmental conditions for storage in the technical data. The inverters will be destroyed if you store them outdoors. Store the inverters in enclosed, dry rooms. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 39: Emc

    ● Twist unshielded wires. This particularly includes analog signals of the same power circuit i.e. supply and return wires. Keep the area between supply and return wires as small as possible in order to avoid unnecessary loop antennas. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 40: Examples For Correct Emc Connection

    Control cable up to approx. 10 mm outside diameter ③ Signal cable You can also use EMC threaded connections instead of the metal cable ties. In this case, remove the sheet metal with the cable tie lugs. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 41 Preparations for use 4.3 EMC ① Signal cable ② Control cable ③ Motor and power supply cable Figure 4-3 EMC - wiring overview Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 42: Radio Interference Class

    You can read the radio interference class of the inverter at the version designation of the rating rate or from the order confirmation. Further information can be found in the "Type designations" (Page 27)section. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 43: Emc Environment Category

    "This is a product of category C2 acc. to EN 61800‑3. If not correctly installed and commissioned, this product can cause radio frequency interference in residential areas. In this case, it may be necessary for the company operating the unit to take corresponding measures." Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 44: Realizing Operation In The Explosion-Protected Zone

    (Page 57). ● Ensure that Ex e-motors are tested for increased safety together with the inverter at the manufacturer's factory. The system must not be operated without the test report. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 45 – In this case, loop the contact of the CALOMAT® directly into the coil circuit of the line contactor. ● Otherwise, perform the wiring of the line contactor according to the description of the main contactor function in section "Contactor functions" (Page 108). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 47: Installation

    Take suitable measures to protect the unit against these environmental influences. Observe the specified environmental conditions in the technical data. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 48: Installing Compact Devices

    All compact units have degree of protection IP20. The canopy with degree of protection IP21 is available as an accessory for all compact and compact Plus devices. The cover is 5 mm Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 49: Installing Cabinet Units

    Foreign bodies in the cabinet If you drop washers or screws into the cabinet during installation, this can result in destruction of the device. Ensure that no washers or screws fall into the device. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 50: Installing External Display

    Procedure Use the display in control panels or doors. Note the following dimensions for the opening: Width x Height [mm]: 138 × 92 +0.8 The degree of protection is IP54. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 51 1. Shorten the cable to the required length. 2. Connect up the cables using end sleeves as illustrated in the diagram below. Figure 5-4 Display - Installation in switch cabinet door Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 52 Installation 5.5 Installing external display Connection for external installation with maximum 1.000 meters connection cable length Figure 5-5 Display - external installation Use shielded connection cables. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 53: Electrical Connection

    The equipment will be damaged as a result. Use special cable lugs which are designed for connecting aluminum and copper. Please contact the Siemens Service (Page 161) for advice about box terminals. Protecting the inverter When protecting the inverter a distinction must be made between the two cases.

  • Page 54: Circuit Breaker

    ● Instructions for correct EMC connection can be found in section "Correct EMC installation and connection" (Page 37). ● For more detailed information about control cable terminals, please refer to section "Technical data of control cable terminals" (Page 176). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 55: Line Supply Connection

    – Determine the current of the mains power cable according to the inverter input current which you can find on the rating plate. – Use shielded mains power cables or cables with concentric protective earth conductor, type NYCWY, in order to reduce EMC interference. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 56: Connecting Mains Power Cable To The Inverter

    – The RCD circuit breakers used must be of type B "sensitive to all current types" with this label: 6.5.3 Connecting mains power cable to the inverter You do not need any N conductor. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 57: Inverter Connection For Different Pulse Operation

    Inverters with higher pulsed inputs are available for higher outputs from approx. 500 kW as they cause smaller circuit feedback on the mains power supply. Connect the inverter to the mains power supply depending on the pulse operation: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 58: Adjusting The Line Voltage At The Inverter

    408 … 587 1-3 / 7-8 / 4-5 464 … 667 1-2 / 7-8 / 3-6 690* 552 … 794 1-2 / 7-8 / 4-5 *One of these values is preset. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 59: Motor Connection

    ● Note that a motor without external ventilation will be cooled less at speeds less than the rated speed. Therefor, consult the motor manufacturer for the dimensioning of the motor. ● When using Siemens motors, refer to the list "UN03/UN04 Drehstrommotoren für drehzahlverstellbare Antriebe" to find the relevant inverter output.

  • Page 60: Coil Load

    ● Use shielded mains power cables or cables with concentric protective earth conductor, type NYCWY, in order to comply with EMC directives. Note the information in section "Correct EMC installation and connection" (Page 37). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 61: Dimensioning Maximum Motor Cable Length

    The data in the table specifies the typical cable length in the sense of the distance between the motor and the inverter when parameterizing the standard clock cycle frequency. Larger Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 62: Connecting Motor Cable

    Connecting motor cable Connect the motor to terminals U2, V2, W2 of terminal strip -X1 of theinverter. Refer to the technical data for the correct tightening torques for the power cable connection. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 63: Connecting The Ptc Thermistor Of The Motor To The Inverter

    ● Miniature circuit-breaker: 2 A … 6 A, characteristic D, maximum 150 VA 6.7.2 Use of external control voltage The inverter generates the control voltage from the DC link voltage in normal operation. Use external control voltage in the following cases: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 64: Adapting The Hardware To External Control Voltage

    2. Turn the two screws of the grey cover underneath by 90° and lift up the cover. 3. Undo all screws for the right-hand side panel which are visible from outside and one internal nut in the connection area. Lift off the side panel. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 65: Preparing Compact Devices With Size Up To 225 Mm

    Preparing compact devices with frame size K4 with 400 V or 500 V This instruction applies to compact units with the frame size K4 with L x W 775 × 350 mm and 400 V or 500 V rated voltage. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 66: Providing Compact Devices With The Frame Size K4 With 690 V

    Providing compact devices with the frame size K4 with 690 V This instruction applies to compact units with frame size K4 with L x W 775 × 350 mm and 690 V rated voltage. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 67: Providing Compact Devices With Frame Size K5/51 With 400 V Or 500 V

    1. Turn the four fixing screws of the gray cover through 90° and lift up the cover. 2. Unscrew the blue cover at the screw above –X25 and lift up the cover. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 68: Providing Compact Devices With The Frame Size K5/51 With 690 V

    1. Turn the four fixing screws of the gray cover through 90° and lift up the cover. 2. Unscrew the blue cover at the screw above –X25 and lift up the cover. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 69: Preparing Compact Devices With Frame Size K6 With 400 V Or 500 V

    1. Turn the four fixing screws of the gray cover through 90° and lift up the cover. 2. Unscrew the blue cover at the screw above –X25 and lift up the cover. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 70: Connecting External Control Voltage For Compact Devices

    ● Miniature fuse in accordance with EN 60127: 2 A … 6 A, slow, maximum 150 VA ● Miniature circuit-breaker: 2 A … 6 A, characteristic D, maximum 150 VA Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 71: Control Voltage 230 V For Cabinet Units

    Control voltage 230 V for cabinet units Cabinet units access the control voltage for the electronics from the control transformer. Further information can be found in the wiring diagram of the unit. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 73: Commissioning

    Refer to the torque table in the section "Tightening torques for power cables" (Page 176) for the torques. 3. Also check the internal power connections for units with more than 160 kW. The connections can slacken during long transport. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 74 More detailed information can be found in the section "DIL switches S1 and S2" (Page 101). Performing insulation test 1. Take the necessary safety precautions such as covering neighboring system parts etc. 2. Connect terminals U1, V1, W1, U2, V2, W2. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 75: Checks With Mains Power Supply And Without Motor

    ● The "peripheral board 2 / 4" option which can be recognized from the last position of the type designation on the rating plate has safety-oriented inputs. Check these inputs according to the "Safe halt" (Page 139) description. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 76 2. For additional information, refer to the section titled "Mains connection" (Page 53). Adapting motor data 1. Under "P-MOTOR DATA"/ first set the controller variant of the inverter or the motor type. You can enter the following control variants: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 77 – Adjust the optimum control behavior of your system for load change and speed change under "P-CONTROL PARAMETER". – Set the values for "/P sp.ctr." and "/Tr sp.ctr." in rated operation. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 78 Speed regulator circuit - too high P-Controller The following applies to all motors: ● Enter the rating plate parameters of the motor for sine mode. ● This data can be found on the motor rating plate. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 79: Checks With Mains Power Supply And With Motor

    Checking the direction of rotation 1. Check the rotation direction at low speed directly at the motor. 2. In the case of "Rotation/both", check the rotation direction for both directions. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 80: Checking With Motor Coupled To The Work Machine

    Documenting measured values, saving parameter file Document all measured values from the commissioning in a measurement report and save the parameters of the inverter with the "IMS" software. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 81: Operation

    The inverter is operated using the display buttons as follows: Table 8-1 Inverter operation using the display buttons "Inverter On" "Inverter Off" The "Inverter On" and "Inverter Off" functions are only active if you select "Local Mode". Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 82: Switching The Unit On And Off

    2. Switch on the line voltage. 3. Start up the inverter using the control command <On> or input the On command via an external control device (if one is connected). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 83: Setting The Language

    The inverter is operated using various inputs, such as, e.g. control cable terminal block inputs, Profibus control words, signal generators etc. Further information can be found under "Configuring operating sources" (Page 83). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 84 If you have realized the operating functions using controls, e.g. ON / OFF button, this command causes a shutdown using controller lock without deactivating the controls. No new ON command is necessary for the restart. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 85: Configuring Operating Sources

    Further information can be found in the "Standard mode settings" (Page 87) section. Changes in the menu "P-OPERATION/" cause under "P-OPERATION/Opr." the addition "special" as information that something has been changed from the standard. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 86: Communication Options

    Operation 8.1 Operation 8.1.9 Communication Options Figure 8-2 Communication Options Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 87: Meaning Of The Abbreviations For Operating Functions

    LED from a list ("Bitpool"). More outputs might be available depending on the variants and quantity of installed power sections. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 88: Function Of "P-Analog Outputs

    Further information about the operation of several inverters on one PC can be found in the PC tool "IMS". A communication network based on RS 485 limits the network to a further 63 nodes. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 89: Standard Mode Settings

    ● "Controller release, static " (NC) ‑X2:8: Enable the inverter using a permanent contact. The drive coasts to a stop if you open the contact. The inverter clears all self-holding functions. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 90: Mode "Std Sisd

    The operation "Speed On" for "Remote" mode is dynamic. Start the drive with an NO (normally open) contact at –X2:11. You change the inverter speed to 0 with an NC (normally closed) contact at ‑X2:10. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 91: Mode "Std Dids

    ● "Controller release dynamic". Enable the inverter using a normally open contact at ‑X2:9. The drive coasts to a stop if you open the contact at ‑X2:8. The inverter clears all self-holding functions. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 92: Mode "Std Didd

    1 to "MPoti". The motor potentiometer function is now valid in "Normal" mode and not valid in test mode. "Reset" (NO): Reset errors and "Emerg. stop" using a 24 V pulse at –X2:14. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 93: Operation According To "Namur 1

    The inverter display shows the message "Interlocking". ● "Off" (NC): You activate the controller inhibit if you remove the 24 V signal at ‑X2:11. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 94: Operation According To "Namur 2

    The operation of the controller block for "Normal mode is dynamic. ● Start the drive with an NO (normally open) contact at –X2:10. ● You inhibit the inverter with a normally closed contact at ‑X2:11. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 95: Operation According To "Namur 3

    The inverter display shows the message "Interlocking". ● "Off" (NC): You issue the command for "Speed Off" if you remove the 24 V signal at ‑X2:10. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 96: Operation According To "Namur 4

    The operation "Speed On" for "normal" mode is dynamic. ● Start the drive with a normally open contact at ‑X2:10. ● Issue the command "Speed Off" with an NC contact at ‑X2:11. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 97: Operation According To "Namur 5

    ● "Off" (NC): You issue the command for "Speed Off" if you remove the 24 V signal at ‑X2:10. ● If you close the contacts "Interlocking" or "Off" again during the braking phase, the drive accelerates immediately to the configured setpoint value. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 98: Operation According To "Namur 6

    The operation "Speed On" for "normal" mode is dynamic. ● Start the drive with a normally open contact at ‑X2:10. ● Issue the command "Speed Off" with an NC contact at ‑X2:11. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 99: Controlling The External Connections Of The Inverter

    Connect devices and cables to the control cable terminals only if they conform to the relevant voltage class (DVC) described in this section. Control and power circuits have protective separation between them according to EN 61800‑5‑1. The following graphics show the principle structure: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 100 Operation 8.4 Controlling the external connections of the inverter Figure 8-14 Overview of external connections and voltage classes Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 101 1.500 V > 1.000 V > 4.500 V > 1.500 V For more detailed information about control cable terminals, please refer to section "Technical data of control cable terminals" (Page 176). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 102: Sub-D And Usb Connections And Dil Switches

    Devices that are connected, e.g. laptop with IMS, must have basic insulation between the USB interface and ground. In this case, the devices must offer this option, e.g. suitable for battery operation or the original power supply without ground connection. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 103: Dil Switches "S1" And "S2

    OFF: General fault in the closed-circuit principle, control cable terminals ‑2:34 … 36 S1:3 ON: Complete initialization in conjunction with S1:4 = ON OFF: S1:4 ON:Flashing: OFF: Switch S1:6 is not equipped. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 104 Voltage input ‑X2:54 - ‑X2:51 Switch S2: 8 / 9 / 10 configures the analog input AI 1 as a current/voltage input, PTC thermistor input, KTY84-130 input or PT100 input. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 105: Connecting Encoders

    The encoder connection on the inverter side is designed as a socket. ● Only use this encoder for field-oriented control with a speed accuracy < 1 %. ● Connect the encoder mechanically rigid to the motor. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 106 ● Only use this encoder for field-oriented control with a speed accuracy < 1 %. ● Connect the encoder mechanically rigid to the motor. ● Do not place any gearbox between encoder and motor. Figure 8-19 TTL encoder at ‑X25 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 107: Connect The Pc Via Usb At -X50B

    Personal injuries caused by a defective unit orinverter Read the connection instructions given in section "Electrical isolation of USB interfaces" (Page 100) and "Safe isolation in accordance with EN 61800-5-1" (Page 97). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 108: Connecting A Pc To -X51 Via Rs 232

    ● Using the "IMS" software, configure which COM port the cable on the PC will be connected – The default setting is COM1. ● Select the configuration under "Options/Drivers/RS232-485-Driver" . Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 109: Connection For Optional External Display With Rs 485

    In order to be able to issue commands via an external display connected at ‑X26 to the inverter , set the corresponding command source in the parameter assignment to "intern". Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 110: Special Functions

    The inverter controls its own line contactor. Note that the supply voltage for the control electronics is tapped before the main contactor. Further information can be found in the section Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 111 External control voltage for the 230 V inverter 41, 42 Digital output for the main contactor control U1, V1, W1 Mains power connection switched via main contactor Main contactor feedback input 24 V DC supply voltage Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 112 ● Perform the activation as for the line contactor. ● Different than for the line contactor, for "P-INV. BEHAVIOUR/MCfunc" as value select the parameters that have "MS" as prefix for motor contactor. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 113 Terminal / component Function -K11 Output side main contactor Design recommendation: AC3 current of the contactor is at least the inverter output current 41, 42 Digital output for the main contactor control Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 114: Multiple Function Of The Analog And Digital Inputs

    The digital inputs are interpreted as a normal digital input for control with a 24 V signal. If these control cable terminals are wired to 10 V potential using a PTC thermistor sensor, these Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 115 ● Proximity switch with NAMUR output or with PNP-3 wire output ● Two-channel digital tachometer with HTL output Proximity switch with NAMUR output or with PNP-3 wire output Figure 8-27 PNP speed sensor Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 116 The frequency is available for further processing as "Freq.act." from 0 Hz to 100 Hz and as "Pulse act" from 0 % to 100 %. NPN sensors cannot be used. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 117 "25,600 Hz" "P-PULSE INPUT/Pulses/360" "1024" The frequency is available for further processing as "Freq.act." from 0 Hz to 25.6 kHz and as "Pulse act" from 0 % to 100 %. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 118: Setpoint Channel And Closed-Loop Control

    Processing functions for the output are available, for example "P‑DigitalOutputs/Relays 1‑4", "LED 1‑2" or "P‑AnalogOutputs". Several functions are available for the processing, for example "P‑MESSAGE-GEN MESS" or "P‑PARAMETERSWITCH". The following graphic clarifies this processing method: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 119 Operation 8.7 Parameterization Figure 8-30 Configuration principle of operation Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 120: Protecting Parameters Against Modification

    You can then use the same principle of operation in any other menu. 8.7.4 More documentation about parameterization You can find further documentation relating to parameterization on the Internet at www.siemens.com (http://www.siemens.com) Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 121: Examples / Applications

    Operation 8.8 Examples / Applications Examples / Applications 8.8.1 "Standard" application 8.8.1.1 Standard control cable terminals Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 122: Control Cable Terminals "Peripheral Board 1

    PTC inputs, suitable for motors in the Ex-zone or Non-Ex-Zone ③ Remove the 100 Ω resistor if these control cable terminals are in use. Figure 8-33 Control cable terminals for "peripheral board 2" application Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 123: Control Cable Terminals "Peripheral Board 3

    In the case of an equipped peripheral board 3 / 4, the supply of the digital inputs ‑X2:8 … 16 is changed over. The digital inputs are supplied from ‑X2:1/3 instead of ‑X2:51/55. Figure 8-34 Control cable terminals for "peripheral board 3" application Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 124: Control Cable Terminals "Peripheral Board 4

    Control cable terminals for "peripheral board 4" application 8.8.1.6 Mode setting of the "Standard" application The mode setting for the "Standard" application is "siss". Further information can be found in section "Standard mode settings" (Page 87). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 125: Assignment Of The Digital Inputs

    – The input range from 0 mA to 20 mA or from 0 V to 10 V is proportional to the output frequency from 0 Hz to 50 Hz. ● Analog input two, terminal ‑X2:53 and ‑X2:54: – Equivalent, additional analog input. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 126: Assignment Of The Analog Outputs

    "IMS". 8.8.1.11 Input "Safe halt" / PTC thermistor inputs on peripheral board Detailed information Detailed information can be found in the section "Peripheral boards 1 to 4" (Page 136). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 127: Namur" Application

    Operation 8.8 Examples / Applications 8.8.2 "NAMUR" application 8.8.2.1 Control cable terminals for "NAMUR" application Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 128: Control Cable Terminals "Peripheral Board 4

    Control cable terminals for "NAMUR" application 8.8.2.2 Control cable terminals "peripheral board 4" NOTICE Non-compliance with NAMUR guideline NE-37 The NAMUR guideline NE-37 is only completely implemented with the "peripheral board 4" option. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 129: Mode Setting Of The Namur Application

    8.8.2.3 Mode setting of the NAMUR application The mode setting for the NAMUR application is "Namur 1". Refer to the section "NAMUR mode settings" (Page 90) for more detailed information. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 130: Assignment Of The Relay Outputs

    – More detailed information can be found in the section "DIL switches S1 and S2" (Page 101). – You can use the signal in the software for limit value comparisons or as display. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 131: Assignment Of The Analog Outputs

    "IMS". 8.8.2.7 Input "Mandatory mains power isolation" / PTC thermistor inputs on peripheral board Detailed information can be found in the section "Peripheral boards 1 to 4" (Page 136). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 133: Maintenance

    ● Service the device after 5 years in accordance with a specified maintenance schedule. ● Check and clean the equipment and air filter mats (if present) depending on the accumulation of dust. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 134: Replacing Compact Device

    7. Lift the inverter away so that the cabling remains with the cable entry plate. 8. Install the new inverter in reverse order. Observe the instructions for the transport of inverters in the section "Transporting inverter" (Page 33). Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 135: Replacing Fans For The Compact Device

    Maintenance and service of water cooling (option) Visual inspection As part of the inspection of the complete system, Siemens recommends that the water cooling parts are visually inspected every 6 months and a leakage check performed. Perform the following checks on an annual basis: ●...

  • Page 137: Spare Parts And Accessories

    Components which are not approved It is dangerous to use components which are not tested, not certified and not approved by Siemens. This can result in death, serious injury or material damage. Use only components which are tested, certified and approved by Siemens.

  • Page 138: Peripheral Boards 1 To 4

    2 PTC thermistor inputs, one ATEX-certified, one warning motor temperature monitoring for motors in the Ex- zone One "Safe halt" digital input according to EN 954-1, Category 3 9 digital inputs (DI) 3 relay outputs (DO) Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 139: Electronic Shutdown For "Safe Halt" / Ptc Inputs

    Principle of operation The peripheral board 2 / 4 evaluates the measure motor temperature using a PTC thermistor. The board ensures safety and reliability using the installed short-circuit detection. The "Safe Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 140: Risk Comparison

    This must be taken into account for the implementation and operation of a system. In comparison to the shutdown using contactors, only the additional hazard die to dangerous shock currents occurred in the inverter. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 141: Safe Halt

    Emergency Off input which safely disconnects the inverter or the motor from the mains power supply. Safely and reliably disconnect the power supply before opening covers or terminal boxes at the inverter. For example, use a main switch. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 142: Checking The "Safe Halt" Function

    NOTICE Malfunctions If the inverter is used in safety-relevant applications with visible transport damage, malfunctions and damage to property can occur. Do not use inverters with visible transport damage. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 143: Ptc Inputs For Motor Ptc Thermistor

    1. Replace the 100 Ω resistor at control cable terminals ‑X3:90‑91 with a potentiometer with at least 10 kΩ. Set a value of approx. 100 Ω. 2. Ensure that 24 V is applied at control cable terminal ‑X2:8. When required, jumper ‑X2:8 and ‑X2:3. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 144: Brake Transistor And Brake Resistor

    If the clearance between the resistors and the neighboring components is selected too small, fire can occur due to overheating. This can result in death, serious injury or material damage. Maintain a minimum clearance of 200 mm. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 145: Dimensioning The Brake Resistor

    10.4 Parameter overview A more detailed overview of all parameters can be found in the "IMS" software or in the parameterization guide. You can find both on the Internet (http://www.siemens.com). 10.5 "Factory settings" application Saved device settings which have been made during the internal factory device inspection can be found in this application.

  • Page 146: Protective Cover Ip21 For Compact And Compact Plus Devices

    For this option, the following dimensions are produced for the individual frame sizes: Table 10-2 Main switch option for different frame sizes BG K1 … BG K4 Standard device dimensions only BG K5 Option "Q" / "W" is not possible. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 147: Dc Link Terminals For Compact Devices

    Example: Test station with load apparatus. In this case only the losses are supplied via the network. The generated energy is routed via the DC link. Refer to the following graphic for the electrical design: Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 148 ● The mains power supply connection cables from –K1:2, 4, 6 to both inverters must be the same length and have the same cross-section. ● You can use a normal cable to connect the DC link, e.g. H07VK in the cabinet, or NYY outside the cabinet. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 149: External Display

    The dimensions are unchanged for compact devices. The dimensions of cabinet units increase if an RFI suppression filter category C1 (class B) is installed. Additional data is provided in the unit documentation. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 150: Strengthened Du/Dt Filter

    Type code _ _ _ _ P _" on the rating plate that a Profibus circuit board has the description "… been integrated. More details about the circuit board and the Profibus parameters can be found in the separate Profibus description. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 151 Flashing at 2 Hz, 0.25 s On, 0.25 s Off Error in the length of the Profibus telegram Flashing at 4 Hz, 0.12 s On, 0.12 s Off Error in the initialization of the Profibus No bus fault Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 152: Modbus Rtu

    Board receives a request and produces a response Board is not currently processing any requests LED "Bus error" Red, lit Bus error Normal operation or circuit board not initialized Modbus connection Sub-D female connector for Modbus Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 153 0.5 s on, 0.5 s off removed) Flashing green at 2 Hz, Initialization of the Modbus board has errors: Contact the service department. 0.25 s on, 0.25 s off Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 154: Modbus Tcp

    The board can be retrofitted. You recognize from the description "… code _ _ _ _ T _" on the rating plate that a Modbus TCP board has been integrated. Figure 10-6 Modbus TCP board Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 155 At the configuration switch, the last byte of the IP address is set as binary number. The set IP address in the example of the diagram on the left is: 192.168.0.42 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 156: Water Cooling

    The "Water cooling" section describes the design of the direct water cooling with open cooling circuit. Recooling of the coolant is not performed. Provide corresponding cooling of the water on-site. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 157: Direct Water Cooling Diagram

    Electromagnetic valve NO ⑤ Stop valve, regulation of the flow rate ⑥ Flow rate regulation valve ⑦ Filter ⑧ Bypass - The version is optional Figure 10-9 Diagram - Direct water cooling Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 158: Connecting Water Cooling

    ● Hose bushings and hose clamps are required to establish the connection: Table 10-8 Hose sizes Hose sizes ½ " ¾ " 1 " 1 ½ " Outer hose 24 mm 30 mm 37 mm 51 mm diameter Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 159: Decommissioning And Shutdown

    Use a cooling water additive for the closed cooling system of the inverter. Siemens recommends the agent "Antifrogen N" made by Clariant as a cooling water additive. The concentration of this additive can be adjusted to provide the required level of frost protection.

  • Page 161: Diagnostics, Faults And Warnings

    The "READY" and "WORKING" information, refer to the section titled "Reading event LEDs are not lit. log" (Page 159). Siemens provides a list with all messages which are shown on the display and possible remedies on the Internet. 11.1 Reading event log If a fault occurs, the event log of the inverter stores the following data: ●...
  • Page 162 Read out all data of the last event using the software "IMS" before you contact the Service Center for assistance with an error message. In this way, you significantly simplify the error localization. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 163: Service & Support

    You can find this data on the rating plate of the device. Answers to frequently asked questions and the possibility of sending your questions to the service department can be found here (http://www.siemens.com/automation/support-request). You can find your local contact partner here (Link: http://support.automation.siemens.com/...

  • Page 164: Contacts In Ruhstorf An Der Rott Location (Germany)

    0.06 €/min. from land lines of the German Telekom, mobile phone prices may differ. +49 8531 39 569 Technical support: driveservice.rhf.de@siemens.com Spare parts: drivespares.rhf.de@siemens.com Repair: driverepair.rhf.de@siemens.com Spare parts on the Internet: Spares on Web (www.siemens.com/sow) Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 165: Quality Documents

    Quality documents Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001 Figure B-1 Declaration of conformity of Sinamics G180 to low-voltage directive (4Z0005A-001)
  • Page 166 Quality documents Figure B-2 Declaration of conformity of Sinamics G180 to EMC directive (4Z0004D-001) Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 167 Quality documents Figure B-3 Declaration of conformity, PTC input-SIL1, Sinamics G180, page 1 (4Z0046A-001) Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 168 Quality documents Figure B-4 Declaration of conformity, PTC input-SIL1, Sinamics G180, page 2 (4Z0046A-001) Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 169 Quality documents Figure B-5 Declaration of conformity, SIL2, Sinamics G180, page 1 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 170 Quality documents Figure B-6 Declaration of conformity, SIL2, Sinamics G180, page 2 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 171: Technical Data

    EN 6180‑5‑1, Class2K3 according to EN 60721‑3‑2: Environmental conditions for inverter transport Atmospheric pressure 700 mbar … 1060 mbar, corresponds to max. 3000 m above sea level Ambient temperature - 25 °C … + 70 °C Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 172: Technical Data For Storage

    860 mbar … 1060 mbar, corresponds to max. 1000 m above sea level Ambient temperature - 25 °C … + 55 °C Humidity rating 5 % … 95 %, 1 g/m³ … 29 g/m³ Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 173: Frame Sizes Of Compact Units

    Frame sizes of compact units Please refer to the following diagrams and tables for the frame size of your inverter. Compact device 1 dimension drawing Compact device 2 dimension drawing Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 174 2T2A-07500-132 2T2A-07600-090 … 2T2A-07600-132 2T2A-27400-075 … 1.538 1.490 1.460 2T2A-27400-110 2T2A-27500-090 … 2T2A-27500-132 2T2A-27600-090 … 2T2A-27600-132 2T2A-07400-132 … 1.125 1.100 1.060 BG K6 2T2A-07400-160 2T2A-07500-160 … 2T2A-07500-200 2T2A-07600-160 … 2T2A-07600-200 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 175: Frame Sizes Of Cabinet Units

    2T3A-87601-250 … 2T3A-87691-400 2T3A-87401-400 BG SL21 2T3A-87501-500 2T3A-87601-500 2T3A-87401-500 … 2T3A-87401-630 BG SL3 2T3A-87501-560 … 2T3A-87501-800 2T3A-87601-560 … 2T3A-87691-910 The corresponding dimension drawings can be found in the following illustrations. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 176 Technical data C.4 Frame sizes of cabinet units Dimension drawing BG SL2 Dimension drawing BG SL21 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 177: Technical Data For Operation

    The units can be operated under different environmental conditions if derating is applied. For further information, refer to section "Derating" (Page 181). For further technical data, refer to the technical data sheet or the CD supplied with the product. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 178: Tightening Torques For Power Cables

    > 60 V … 250 V DC / 60 mA With peripheral board 3 or 4 only: Minimum switching load: 12 V / 100 mA Relay outputs –X2:43 … 49 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 179: Technical Data And Identification Of The Ptc Thermistor Input At Peripheral Boards 2 And 4

    Identification EX II (2) GD maximum number of sensors 6 sensors according to DIN VDE 0660 Teil 303 OK state < 1.5 kΩ … 1.8 kΩ Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 180: Technical Data Of The Direct Water Cooling

    The water flowrate for type 2T 6 A‑7 5 69 4‑925 with four inverter systems is e.g. 4×2000 l/h. The water-cooled units BG SW2 and SW21 have the same cabinet width as the air-cooled units. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 181 13 ^ ½ " 13 ^ ½ " 19 ^ ¾ " Venting DN "…^…" 13 ^ ½ " 13 ^ ½ " 13 ^ ½ " Cabinet height [mm] 2000 2200 2200 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 182: Permissible Substance Values For The Cooling Water

    FAST. ● FAST: The fans operate fast if one of the relevant temperatures is higher than the threshold for FAST irrespective of whether or not the unit is turned on. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 183: Derating

    Voltage derating must also be implemented for cabinet units at an installation altitude of > 3000 m. The following current derating values apply to water-cooled inverters. Refer to the technical data sheet or the CD supplied with the product for the maximum water inlet temperature. Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 184 100 % 95.3 % 77.8 % 55.0 % 3001 … 3500 100 % 89.8 % 73.3 % 51.9 % 3501 … 4000 97.4 % 84.4 % 68.9 % 48.7 % Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 185: Voltage Derating

    Voltage derating factor in % of rated voltage in m 0 … 3000 100 % 3001 … 3500 93.9 % 3501 … 4000 88.5 % 4001 … 4500 82.4 % 4501 … 5000 77.0 % Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 187: List Of Abbreviations

    NYY, Cable types NYCWY polychlorinated biphenyls: toxins. Relevant for the disposal. PELV "Protective Extra Low Voltage", protective extra-low voltage (PELV). previously function extra-low voltage with safe isolation permanent magnet machine Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 188 "Universal Serial Bus": serial bus system Uninterruptible power supply Association for Electrical, Electronic & Information Technologies Fully de-ionized water ionized water Supplementary supply agreements for inverter drives in power plants Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

  • Page 189: Index

    Default setting, 143 Mechanical, 45 Derating, 181 Current derating, 181 Derating according to installation altitude, 181 Temperature derating, 181 Voltage derating, 183 Main switches, 144 Digital inputs, 112 Mains connection, 53 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...
  • Page 190 Safe halt, 137, 139 Safety precautions Coolant, 20 Safety rules, 13 Service Center, 161 Ruhstorf, 162 Setpoint source, 116 Setting supply voltage, 56 shutdown, electronic, 137 Siemens Service Center, 161 Sine-wave filter, 148 Installation and operating instructions Sinamics G180 Operating Instructions, 05/2013, 4BS0751-001...

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