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ABB AquaMaster Explorer Instruction Manual
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ABB AquaMaster Explorer Instruction Manual

ABB AquaMaster Explorer Instruction Manual

Electromagnetic flowmeter
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Instruction Manual
Electromagnetic Flowmeter
IM/AM/E Issue 10
AquaMaster™ Explorer

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Summary of Contents for ABB AquaMaster Explorer

  • Page 1 Instruction Manual Electromagnetic Flowmeter IM/AM/E Issue 10 AquaMaster™ Explorer...

  • Page 2: Electrical Safety

    Cert. No. Q 05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
  • Page 3 3.2.1 AquaMaster Explorer Connections – Bulgin Connectors ..........15 3.2.2 AquaMaster Explorer Connections – MIL-style Connectors ......... 16 3.2.3 AquaMaster Explorer Connections – Use of Tamper-Detection Seals ......17 Cables ........................... 18 3.3.1 Adaptor Cables – AquaMaster Explorer ............... 18 3.3.2 Conversion Kits –...

  • Page 4: Introduction

    This manual provides end-user details for AquaMaster Explorer Integral and Remote transmitters. For details of the sensor used with the transmitter, please refer to the sensor manual supplied at time of ordering.

  • Page 5: Mechanical Installation

    Electromagnetic Flowmeter AquaMaster™ Explorer 2 Mechanical Installation 2 Mechanical Installation 2.1 Unpacking Note. Metal case design shown. Fig. 2.1 Unpacking 2.2 Installation Conditions Caution. Do NOT exceed the maximum working pressure marked on the equipment. Fig. 2.2 Spillage Fig. 2.3 Vibration IM/AM/E Issue 10...
  • Page 6 Electromagnetic Flowmeter AquaMaster™ Explorer 2 Mechanical Installation Fig. 2.4 Localized Heat Allow Room to Read Display Fig. 2.5 Siting 60 °C (140 °F) Maximum 80 °C (176 °F) Maximum –20 °C –10 °C (14 °F) (–4 °F) Minimum Minimum Fig. 2.6 Within Temperature Limits >2 x Pipe Dia.
  • Page 7 Electromagnetic Flowmeter AquaMaster™ Explorer 2 Mechanical Installation Fig. 2.8 Fluid Level Fig. 2.9 Shade <2 m 78 in.) Submerged –9 Months IP68 (NEMA 6P) Accrued Time ENCLOSURE 6P Fig. 2.10 Within Environmental Rating Supports Fig. 2.11 Above Ground IM/AM/E Issue 10...
  • Page 8 Fig. 2.12 Temperature Difference Adequate Backfill Protection Plate (Recommended) Fig. 2.13 Underground Note. For further details when burying flow sensors contact the ABB Service Organisation. Fig. 2.14 Cable Routing Fit Gaskets Gaskets Same Size as Pipe Fig. 2.15 Gasket Fitting...
  • Page 9 Electromagnetic Flowmeter AquaMaster™ Explorer 2 Mechanical Installation For Access to Display, and Communication Connector Fig. 2.16 Access to Transmitter 0.7 m (2.3 ft) Minimum Fig. 2.17 Separation of Sensors IM/AM/E Issue 10...

  • Page 10: Transmitter Dimensions

    Electromagnetic Flowmeter AquaMaster™ Explorer 2 Mechanical Installation 2.3 Transmitter Dimensions 2.3.1 Terminal Box – Sensor-mounted Dimensions in mm (in) 95 (3.75) 61 (2.4) 80 (3.15) 30 (1.2) M20 Cable Gland Shown Fig. 2.18 Sensor-mounted Terminal Box Dimensions in mm (in) 80 (3.2) 36.5 (1.43) 62 (2.44)

  • Page 11: Aquamaster Explorer

    AquaMaster (5.4) (6.6) Remote Mounted Explorer Transmitter 177 (7.0) Sensor-mounted (4.1) Explorer Transmitter Fig. 2.20 AquaMaster Explorer – Dimensions Dimensions in mm (in) 8 (0.30) (5.30) 135 (5.30) 70 (2.75) Fig. 2.21 AquaMaster Explorer Battery Pack Dimensions IM/AM/E Issue 10...

  • Page 12: Gsm-Equipped Transmitters

    Electromagnetic Flowmeter AquaMaster™ Explorer 2 Mechanical Installation 2.4 GSM-equipped Transmitters 2.4.1 GSM Antenna Installation Before deciding on an antenna mounting location, check that the local signal strength for the chosen mobile phone network is satisfactory. Use the GSM-equipped transmitter's integral signal strength test facility to establish signal strength.

  • Page 13: Connecting A Remote Antenna

    1. Remove the cover from the socket on top of the transmitter. 2. Gently push the antenna plug into the socket, then twist the screw ring clockwise until locked. AquaMaster Fig. 2.24 Connecting a Remote Antenna – AquaMaster Explorer IM/AM/E Issue 10...

  • Page 14: Installing A Sim Card

    5. Slide the SIM card into the carrier, contact side down and bevelled edge to the top-right. 6. Close the holder until it clicks into place and refit the cover. Fig. 2.25 Installing a SIM Card – AquaMaster Explorer IM/AM/E Issue 10...

  • Page 15: Electrical Installation

    Electromagnetic Flowmeter AquaMaster™ Explorer 3 Electrical Installation 3 Electrical Installation 3.1 Grounding Caution. For safety reasons and optimum performance, the flowmeter, pipelines and medium must be correctly bonded and grounded according to regulations. Note. Connect the transmitter ground connection to the flowmeter body ground –...
  • Page 16 Electromagnetic Flowmeter AquaMaster™ Explorer 3 Electrical Installation Fig. 3.3 Battery-powered AquaMaster Explorer Transmitter Mounted in a Chamber Fig. 3.4 Battery-powered AquaMaster Explorer Transmitter Mounted in a Cabinet IM/AM/E Issue 10...

  • Page 17: Connections

    (part number WEBC2001, available separately). If the sensor cable is terminated with flying leads, connection is via a sensor cable adapter box (part number WABC2024/B, available separately). Fig. 3.5 AquaMaster Explorer – Sensor Connections (Bulgin) Note. This arrangement is an option. IM/AM/E Issue 10...

  • Page 18: Aquamaster Explorer Connections – Mil-Style Connectors

    Note. If the sensor cable is terminated with flying leads, connection is via a sensor cable adapter box (part number WABC2035, available separately). Fig. 3.6 AquaMaster Explorer – Sensor Connections (MIL-style) IM/AM/E Issue 10...

  • Page 19: Aquamaster Explorer Connections – Use Of Tamper-Detection Seals

    Electromagnetic Flowmeter AquaMaster™ Explorer 3 Electrical Installation 3.2.3 AquaMaster Explorer Connections – Use of Tamper-Detection Seals Referring to Fig. 3.7: 1. Slide the optional locking-ring (from pack WEBC 2004) over the cable to be sealed. 2. Connect the cable to the appropriate transmitter connector.

  • Page 20: Cables

    Electromagnetic Flowmeter AquaMaster™ Explorer 3 Electrical Installation 3.3 Cables 3.3.1 Adaptor Cables – AquaMaster Explorer Part Number Description WEBC2000 AquaMaster local comms adaptor WEBC2001 Sensor (MIL connector ) adapter WEBC2002 Pressure transducer (with MIL) adapter WEBC2003/01 Remote GSM aerial kit 1 m...

  • Page 21: Conversion Kits – Aquamaster & Aquamaster Explorer

    Electromagnetic Flowmeter AquaMaster™ Explorer 3 Electrical Installation 3.3.2 Conversion Kits – AquaMaster & AquaMaster Explorer Part Number Description WEBC0207 AquaMaster Conversion Kit for AquaMaster without remote serial comms. Includes Junction Box and two sockets; sensor (8-way plastic) and output socket (8-way plastic). Junction Box converts sensor cable to 8-pin plug connector.

  • Page 22: Input/Output Connections

    Electromagnetic Flowmeter AquaMaster™ Explorer 3 Electrical Installation 3.4 Input/Output Connections Caution. Refer to the associated Data Sheets for input/output ratings. Inductive loads must be suppressed or clamped to limit voltage swings Operation of outputs is programmable – see Quick Reference Programming Guide for details. External isolators are not normally required as the pulse and alarm circuit is electrically separated from all other AquaMaster connections.

  • Page 23: Aquamaster Explorer Input/Output Connections

    3.4.3 AquaMaster Explorer Input/Output Connections Pin View WABC 2020/01 Fig. 3.10 AquaMaster Explorer – Bulgin Connectons (Connector, Remote version) Pin View WABC 2010/01 Fig. 3.11 AquaMaster Explorer – MIL Style Connectons (Connector, Remote version) Signal Function Color (Bulgin) (MIL Style)

  • Page 24: Local Computer Connection

    Note. Power supply connections/earthing arrangements are identical for cathodically protected remote transmitter systems. For cathodically protected integral transmitter systems, follow cathodic installation practices. The AquaMaster Explorer is battery powered, refer to Fig. 4.1 for connection details. IM/AM/E Issue 10...

  • Page 25: Pressure Transducer (Optional)

    3.4.6 Pressure Transducer (Optional) Optional pressure transducer cables are available for a range of pressures and cable lengths. Fig. 3.13 AquaMaster Explorer fitted with Optional Pressure Transducer Connector (Bulgin) Fig. 3.14 AquaMaster Explorer fitted with Optional PressureTransducer Connector (MIL Style) Caution.

  • Page 26: Start-Up And Operation

    The battery used in this device may present a risk of fire or chemical burns if mistreated. Do not recharge, disassemble, heat above 100 °C or incinerate. Replace battery pack with an ABB supplied part only. Use of another battery may present a risk of fire or explosion.

  • Page 27: Start-Up

    AquaMaster performs a self-test operation. If successful, 'Pass' is indicated in the display window. If the display shows 'Err 1', check the sensor wiring. If the fault is rectified, the transmitter restarts automatically. If the display shows 'Err 2 or 3', contact ABB. Pictorial Displays Upper Display Warning Annunciators...

  • Page 28: Replacing A Battery

    Electromagnetic Flowmeter AquaMaster™ Explorer 4 Start-Up And Operation 4.4 Replacing a Battery Normal Operation If both batteries are good, no battery icons are displayed. Replace Battery When a single battery icon is shown, this indicates the main battery pack is exhausted and the transmitter is now running on the battery pack reserve supply.

  • Page 29: Servicing Plugs And Sockets

    AquaMaster™ Explorer 4 Start-Up And Operation 4.5 Servicing Plugs and Sockets To ensure long and reliable service life for the plugs and sockets on AquaMaster Explorer Flow Transmitters, ABB recommend regular treatment of the gold connector pins: Connectors Fig. 4.4 Transmitter Sockets (Bulgin) Connectors Fig.

  • Page 30: Equipment Required

    Electromagnetic Flowmeter AquaMaster™ Explorer 4 Start-Up And Operation 4.5.2 Equipment Required Cleaners are available from your local ABB representative. To purchase supplies directly or for local distributor details please go to the following website: http://store.caig.com/ Material details are: Description Part No.

  • Page 31: Stage 1 – Oxide Removal And Cleaning

    Electromagnetic Flowmeter AquaMaster™ Explorer 4 Start-Up And Operation 4.5.4 Stage 1 – Oxide Removal and Cleaning To remove existing oxide and clean the pins: 1. Uncap unused connectors. 2. Apply a short burst (around 0.5 s duration) of DeoxIT DN5 spray to the metal surfaces of the connectors and to the gold connector pins.

  • Page 32: Stage 2 – Oxide Prevention

    Electromagnetic Flowmeter AquaMaster™ Explorer 4 Start-Up And Operation 4.5.5 Stage 2 – Oxide Prevention To prevent oxide build-up: 1. Apply a very short burst (<0.5s duration) of DeoxIT Gold GN5 spray to the metal surfaces. Avoid unnecessary spraying onto transmitter housing. 2.

  • Page 33: Accessories/Spares Kits

    Close Coupled Integral Mounting Kit MRBX9969 for AquaMaster Explorer Transmitter Batteries WABC2033 Remote Battery Pack for AquaMaster Explorer Transmitter with MIL style connector WABC2017 Remote Battery Pack for AquaMaster Explorer Transmitter with Bulgin connector Sensor Cable Assembly for AquaMaster Explorer Transmitter (Bulgin) WABC2020 Sensor Cable Assy 0.5 m, for integral / close-coupled...
  • Page 34 Out to transmitter: Connector for AquaMaster Explorer Transmitter, Bulgin connector WABC2022/M In from Sensor: Plastic Gland Out to transmitter: Connector for AquaMaster Explorer Transmitter, MIL style connector WABC2023/B In from Sensor: SWA Gland Out to transmitter: Connector for AquaMaster Explorer Transmitter, Bulgin connector...

  • Page 35: Specification

    Electromagnetic Flowmeter AquaMaster™ Explorer 5 Specification 5 Specification Specification – Transmitter Battery-powered Meters – Flow Requirements to OIML R49 AquaMaster OIMLClass 2 AquaMaster OIML Class 1 Specification Specification Size (0.5%) (Ugal/min) (Ugal/min) (Ugal/min) (Ugal/min) (Ugal/min) (Ugal/min) (Ugal/min) 0.24 0.026 0.016 0.04 0.025 (22)
  • Page 36 Electromagnetic Flowmeter AquaMaster™ Explorer 5 Specification Wetted Materials Screw-end meters Brass Flanged meters Electrodes – stainless steel 316L Lining Suitable for potable water (UKWFBS listed) Pressure limitations As flange rating or 20 bar (290psi), whichever is the lower Pressure equipment directive 97/23/EC This product is applicable in networks for the supply, distribution and discharge of water and associated equipment and is therefore exempt.
  • Page 37 Output 2 Reverse pulses, or direction indicator Output 3 Alarm indicates any problem with measurement or with power Pulse output 50 Hz maximum, 50 % nominal duty cycle Serial data communications Local Port RS232 compatible via ABB lead (Option) IM/AM/E Issue 10...
  • Page 38 Connections 2-wire for inductive pads (max. cable length 80 m [260 ft]) 3-wire for AMR Compatible readers Severn Trent Services Smart reader ABB or Elster SR100 and SR50 Logicon Versaprobe Itron ERT Compatible inductive pads Starpad Telemetry applications using remote serial data communications Internal GSM modem Dual Band GSM;...
  • Page 39 Note. Operation outside ambient temperature limits of 0 to 45 °C (32 to 113 °F) reduces battery capacity and shortens battery life. Response Time (Programmable) Minimum 1 s (mains-powered) 15 s (battery-powered) Languages English French German Spanish Italian Dutch Languages can be changed via Windows download program (contact ABB) IM/AM/E Issue 10...
  • Page 40 Electromagnetic Flowmeter AquaMaster™ Explorer 5 Specification Mounting 45 ° Maximum Sensor Electrodes Pipe Conditions >5 x pipe dia. >2 x pipe dia. minimum minimum Flow Direction Pressure Loss Flow Rate Pressure Loss in bar (psi) <0.63 (9.1) <0.16 (2.3) IM/AM/E Issue 10...
  • Page 41 Typical Capacity 3 months @15 min ~7 days @ 1 min 1 year Mode Cyclic Cyclic Cyclic    Use ABB LogMaster    Use Technolog (PMAC) Use Primayer    Primeware Use OSI PI Database / ...
  • Page 42 Electromagnetic Flowmeter AquaMaster™ Explorer 5 Specification Default Settings Table Configuration Parameter Default European Default North American Pulse Factor Pulse Units Ugal Totalizer Units Ugal Full Scale Flow Flow Units MUGD Velocity Units m / s ft / s Date Format from Country Code DDMMYY MMDDYY Flow Response Time (s)
  • Page 43 Electromagnetic Flowmeter AquaMaster™ Explorer 5 Specification Dimensions in. mm (in.) 61 (2.4) 128 (5) 89 (3.5) 40 to 300 mm (1 to 12 in.) – Flanged Meter Size Dimensions mm (in.) Approx. Weight 176 (7) 200 (7.9) 176 (7) 200 (7.9) 219 (8.6) 200 (7.9) 219 (8.6)
  • Page 44 Electromagnetic Flowmeter AquaMaster™ Explorer 5 Specification 350 to 600 mm (14 to 24 in.) – Flanged Meter Size Dimensions mm (in.) Approx. Weight 513 (20.2) 520 (20.5) 550 (21.7) 570 (22.4) 576 (22.7) 600 (23.6) 632 (24.9) 627 (24.7) 698 (27.5) 686 (27.0) 679 (26.7) 768 (30.2)

  • Page 45: Appendix A Hazardous Area Protection

    Electromagnetic Flowmeter AquaMaster™ Explorer Appendix A Hazardous Area Protection Appendix A Hazardous Area Protection A.1 GSM-Equipped Units – Safety Precautions The following safety precautions must be observed during all phases of the operation, usage, service or repair of this GSM cellular terminal. Failure to comply with these precautions violates safety standards of design, manufacture and intended use of the product.
  • Page 46 Electromagnetic Flowmeter AquaMaster™ Explorer Appendix A Hazardous Area Protection IM/AM/E Issue 10...
  • Page 47 Service and – Chemical & Pharmaceutical Repair Centre. – Food & Beverage – Manufacturing – Metals and Minerals ABB Limited – Oil, Gas & Petrochemical Tel: +44 (0)1453 826661 – Pulp and Paper Fax: +44 (0)1453 829671 Drives and Motors ABB Inc.
  • Page 48 ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product in over 100 countries worldwide improvement and the right is reserved to modify the information contained herein without notice. www.abb.com Printed in UK (02.10) © ABB 2010 ABB Limited ABB Inc.

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