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Vacon 100 Installation Manual
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Vacon 100 Installation Manual

Integrated profinet io
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Summary of Contents for Vacon 100

  • Page 1 100 ® ac drives integrated profinet io installation manual...
  • Page 3 Commissioning ....................8 PROFIdrive 4.1 profile ......................8 PROFINET IO parameters and monitoring values............. 9 PROFIdrive 4.1 State Machine..................11 PROFIdrive parameters implemented by Vacon® 100 ........... 12 4.4.1 Base Mode Parameter Access Model ..............12 4.4.2 Parameter requests .................... 15 4.4.3...

  • Page 4: Safety

    • 1 Safety AFETY This manual contains clearly marked cautions and warnings that are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances. Please read the information included in cautions and warnings carefully.

  • Page 5: Warnings

    (EN 60204-1). 13006.emf Only spare parts delivered by Vacon can be used. 13006.emf At power-up, power brake or fault reset the motor will start immediately if the start signal is active, unless the pulse control for Start/Stop logic has been selected.

  • Page 6: Earthing And Earth Fault Protection

    • 3 Safety Earthing and earth fault protection CAUTION! 13006.emf The AC drive must always be earthed with an earthing conductor connected to the earthing terminal marked with The earth leakage current of the drive exceeds 3.5mA AC. According to EN61800-5-1, one or...

  • Page 7: Profinet Io - General Info

    Steuerwort 1 (German for control word 1) ZSW1 Zustandwort 1 (German for status word 1) Process data out Process data in Parameter number NSOLL Sollwert (German for reference value) NIST Istwert (German for actual value) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 8: Profinet Io Installation

    • 5 PROFINET IO installation PROFINET IO INSTALLATION Open the cover of the AC drive. The relay outputs and other I/O-terminals may have a dangerous control voltage present even when the AC drive is disconnected from mains. 9000.emf M4x55 9174.emf...

  • Page 9: Prepare For Use Through Ethernet

    If this is not possible, the tightness of the connection must be ensured with insulation tape or a cable tie. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 10 • 7 PROFINET IO installation 9068.emf Figure 3. Leading the cables. Left: IP21, right: IP54. Put the coverof the AC drive back. NOTE! When you are planning the cable runs, remember to keep the distance between the Ethernet cable and the motor cable at a minimum of 30 cm.

  • Page 11: Commissioning

    In addition to settings below, PROFINET IO uses common network settings (that is IP address, network mask, etc.). Basic information on how to use the control keypad you will find in the Vacon 100 Drive Application Manual (publication DPD00927). The navigation path to the fieldbus parameters may differ from application to application. The exemplary paths below apply to the Vacon 100 drive standard applications.

  • Page 12: Profinet Io Parameters And Monitoring Values

    • 9 Commissioning PROFINET IO parameters and monitoring values Table 4. PROFINET parameters Code Parameter Unit Default Description 0 = Not in use 1 = PROFINET enabled. P5.9.5.1.1 Protocol in use The parameter is locked for editing when the drive is in RUN state.
  • Page 13 The number of Connection time- connection timeouts that 65535 P5.9.5.2.9 outs have occurred in the PROFINET IO protocol. The number of 99999 P5.9.5.2.10 Parameter access parameter accesses received by the device. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 14: Profidrive 4.1 State Machine

    • 11 Commissioning PROFIdrive 4.1 State Machine STW1 (Control Word) and ZSW1 (Status Word) follow the state machine presented below: 9313.emf Figure 5. Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205...

  • Page 15: Base Mode Parameter Access Model

    Both indexes can be used to access PROFIdrive parameters. There is no difference in operation between them with current implementation. Table 6. Parameter access service Index Base Mode Parameter - Local 0xB02E Base Mode Parameter - Global 0xB02F 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 16 • 13 Commissioning Table 7. Parameter request Block definition Byte n+1 Byte n Request Header Request Reference Request ID Axis-No. / DO-ID No. of Parameters = n Attribute No. of Elements Parameter Address Parameter Number (PNU) Subindex 4 + 6 x (n - 1)
  • Page 17 Parameter number, the value of which is used Normalisation Unsigned16 as normalisation reference for the parameter reference parameter whose description this is. Contains information about normalisation of this Normalisation field Unsigned16 parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 18: Parameter Requests

    Request ID Use 0x02 for Change requests. request. Other values are not allowed. Use 1 for Vacon 100 PROFINET IO. Not used, should be set to Axis Number Other values should not be used. Values 1 to 39 are allowed.
  • Page 19 Because of the limitation in the maximum length of the Parameter Access messages (PROFIBUS DP: 240 bytes), the number of values which can be transmitted in one frame is limited by the pa- rameter format. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 20: Parameter Responses

    • 17 Commissioning 4.4.3 Parameter responses There are two types of parameter responses in PROFIdrive: • Write response (response to a Write request) • Read response (response to a Read request) A read response consists of two elements: • Response header •...
  • Page 21 Access to an unavailable subindex of an 0x03 Invalid subindex array parameter. Attempt to access subindex of a non-array 0x04 Non-array parameter parameter. Change request containing invalid data 0x05 Incorrect data type type for the accessed parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 22 • 19 Commissioning Table 15. Error Meaning When used number Change request to non-zero value, where 0x06 Setting not permitted (may only be reset) this is not allowed. Change request to a read-only parameter 0x07 Description element cannot be changed description element.

  • Page 23: Drive Parameter Access Using Application Id

    Drive parameter access using application ID It is possible to read and write drive parameters using the application ID number using the PNU 10001. The targeted application ID is put into the subindex field. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 24: Parameter Channel Examples

    • 21 Commissioning 4.4.5 Parameter channel examples 4.4.5.1 Request first element of PNU964 value The following information is used for this request. Table 17. Field Contents Request reference 0x01 Request ID 0x01 = Request parameter Axis number 0x01 No. of Parameters...
  • Page 25 The slave responds to the read request: Table 26. PROFINET Read response Response header Parameter value header 0x02 0x01 0x01 0x01 0x42 0x06 0x01 0xBA 0x00 0x02 0x01 0x97 0x07 0xDC 0x0B 0x5F 0x00 0x01 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 26 • 23 Commissioning The returned value consists of six words (0x42 means Word, 0x06 is the number of values returned), and the values are 0x01BA, 0x0002, 0x0197, 0x07DC, 0x0B5F, and 0x0001. Thus the following infor- mation can be determined about the device: •...
  • Page 27 (0x01) and the actual value is 0x000A. Because this value was read from the drive appli- cation, the Drive Application Manual contains details on how to interpret the value. In this example, the Acceleration time would be one second. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 28: Communications

    Currently selected standard telegram is read. It returns: 1 for ST1 100 for ST1 + PD[1..4] 101 for ST1 + PD[1..8] Telegram selection Unsigned16 102 for ST1 + PD1 103 for ST1 + PD[1..2] 104 for ST1 + PD[1..3]...

  • Page 29: Profidrive Parameters For Profinet Io Communication Interface

    PROFIdrive control word (STW1) Status word 1 10102 PROFIdrive status word (ZSW1) Speed setpoint A 10101 PROFIdrive speed setpoint value (NSOLL_A) Speed actual value A 10103 PROFIdrive speed actual value (NIST_A) Output current 10104 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 30 (torque proportional) Active power 10106 Speed actual value A 10107 Drive status/fault word 10108 Vacon PDO1 10110 Vacon 16-bit Process Data Out Vacon PDO2 10110 Vacon 16-bit Process Data Out Vacon PDO3 10110 Vacon 16-bit Process Data Out Vacon PDO4 10110...

  • Page 31: Vendor-Specific Profidrive Parameters

    10110 Unsigned16 PDO8 (index 7). The parameter describes how many RPM is Speed physical reference 10111 Unsigned16 meant by 100% in the PROFIdrive 4.1 speed set- parameter point and actual value fields. 10112 Vacon Fixed Control Word Unsigned16 10113 Vacon Fixed Status Word...

  • Page 32: Telegram Building Blocks

    • 29 Communications ® Telegrams implemented by Vacon 5.3.1 Telegram building blocks 5.3.1.1 STW1 - Control Word 1 Table 36. Overview of the assignment of the bits of control word 1 Significance Speed control mode Bit value is 1...
  • Page 33 Normalised 16-bit actual speed. NIST_A = 0x4000 corresponds to 100% of the nominal motor speed. 5.3.1.5 Vendor-specific FBFixedControlWord NOTE! This is valid for Vacon standard applications. If you want to make your own application, the same bits must be defined for PROFIdrive for them to work properly. • Bit 0 = Start/Stop: 0: Stop request from fieldbus.
  • Page 34 • 31 Communications • Bit 4 = Ramp Stop Mode: 0: Stop mode is unmodified. 1: Stop mode is overridden to "Ramping". • Bit 5 = Quick Ramp Time: 0: Normal deceleration ramp time. 1: Deceleration ramp time is switched to shorter than normal.
  • Page 35 • 32 5.3.1.7 Vendor-specific FBFixedStatusWord NOTE! This is valid for Vacon standard applications. If you want to make your own application, the same bits must be defined for PROFIdrive for them to work properly. • Bit 0 = Ready Indication: 0: Drive is not ready for operation (NOT READY state).
  • Page 36 There can be up to eight Process Data variables communicated in a single telegram. Values sent from the Vacon 100 drive to the master are called ProcessDataOut variables, while values sent from the master to the Vacon 100 drive are called ProcessDataIn variables. The contents of the ProcessDataOut variables can be parameterised in the Vacon 100 drive using a feature known as Fieldbus Process Data mapping.

  • Page 37: Profidrive Standard Telegram 1 And Vendor-Specific Variants

    (See (See (See (See (See (See (See (See Chap- (See Chap- Chapter Chapter Chapter Chapter Chapter Chapter Chapter Chapter ter 5.3.1.2) ter 5.3.1.4) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 38: Vendor-Specific Telegram 1 And Its Variant

    • 35 Communications 5.3.3 Vendor-specific Telegram 1 and its variant These telegrams use the vendor-specific control word, status word, speed setpoint value and speed actual value. It is also possible to use up to eight vendor-specific Process Data fields. Using these telegrams, the process data fields are communicated as 16-bit values.

  • Page 39: Vendor-Specific Telegram 2 And Its Variants

    (See (See (16-bit) (See Chap- (16-bit) Chap- Chap- Chap- Chap- Chap- Chap- Chap- Chap- (See Chap- (See Chap- ter 5.3.1.7) 5.3.1.10) ter 5.3.1.8) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 5.3.1.11) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 40: Vendor-Specific Telegram 3 And Its Variants

    • 37 Communications 5.3.5 Vendor-specific Telegram 3 and its variants These telegrams use a mix of PROFIdrive and vendor-specific data. It is possible to use also up to eight vendor-specific Process Data fields. Using these telegrams, the process data fields are communicated as 32-bit values Table 47.

  • Page 41: Fault Tracing

    Fault history menu, which can be browsed. The different fault codes are in the fault table below. The fault table presents only the faults related to the fieldbus in use. If you need to contact Vacon service in problems related to PROFINET IO, please send a description Drive Info File of the problem together with the to fieldbus@vacon.com.

  • Page 42: Other Fault Conditions

    • 39 Fault tracing Other fault conditions The following fault tracing diagram will help you to locate and fix some of the most usual problems. If the problem persists, contact your local distributor. 9329.emf Figure 7. Fault tracing diagram for PROFINET IO...
  • Page 43 ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 44 Find your nearest Vacon office on the Internet at: www.vacon.com Manual authoring: documentation@vacon.com Document ID: Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice Rev. A © 2013 Vacon Plc.

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