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WABECO D2400 Operating Instructions Manual
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WABECO D2400 Operating Instructions Manual

Universal lathes
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D2400
D-42899 Remscheid Am Blaffertsberg 13 Phone: 0049 (2191) 597-0
D-54673 Neuerburg
WABECO Str. 1-10 Phone: 0049 (6564) 9697-0 Fax: 0049 (6564) 9697-25
Please read before start-up!

Operating instructions

Universal Lathes
Version of 09/2009
Walter Blombach GmbH
Tool and Machine Factory
www.wabeco-remscheid.de
D2000
Fax: 0049 (2191) 597-40
D3000
E-Mail: info@wabeco-remscheid.de
E-Mail: neuerburg@wabeco-remscheid.de

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Summary of Contents for WABECO D2400

  • Page 1: Operating Instructions

    D2400 D3000 Walter Blombach GmbH Tool and Machine Factory D-42899 Remscheid Am Blaffertsberg 13 Phone: 0049 (2191) 597-0 Fax: 0049 (2191) 597-40 E-Mail: info@wabeco-remscheid.de D-54673 Neuerburg WABECO Str. 1-10 Phone: 0049 (6564) 9697-0 Fax: 0049 (6564) 9697-25 E-Mail: neuerburg@wabeco-remscheid.de www.wabeco-remscheid.de...
  • Page 2 Dear customer! Congratulations on choosing the WABECO Universal Lathe. We have taken great care in its manufacture and we have given it a thorough quality control test. These operating instructions are to help you to work with it safely and properly.

  • Page 3: Table Of Contents

    Lubrication coolant unit Declaration of noise levels Drawings and list of parts 13.1 Headstock 13.2 Support with motor and protective cover for D2400 und D3000 13.3 Lead screw drive for D2000 and D2400 13.4 Lead screw drive for D3000 13.5 Drive with gear transmission for D2000 13.6...

  • Page 4: Ec Conformity Declaration

    Fax: 0049 (6564) 9697-25 We hereby declare that the universal milling and drilling machines specified below Universal Lathes Typ: D2000 – D2400 – D3000 meet the following regulation requirements for standard series production directive for machines 2006/42 EG EMV directive 89/336/EWG...

  • Page 5: Machine Dimensions

    Machine dimensions D2000 D2400...

  • Page 6: D3000

    Machine dimensions D3000...

  • Page 7: Delivery And Installation

    Delivery and installation The lathes are carefully packed in our factory. Please check the following on delivery: whether the packaging has been damaged and/or: whether the lathe shows signs of damage in transit or if there is any other reason for complaint.

  • Page 8: Overload Protection

    Overload protection Wait approx. 1 second after switching off the machine manually or after an automatic switchdown following an overload before switching it on again. This will ensure that the motor is protected effectively in all work situations. Otherwise the machine may not run up again because the electronics relay could did not have enough time to react.

  • Page 9: Electronical Equipment

    Start-up and Maintenance Electronical equipment The lathes are fitted with a main switch with undervoltage release, i.e. this switch must be turned on before turning on the reserving switch. The main switch must also be switched on again following a power failure. All lathes can only be switched on with closed plexiglass bonnet.

  • Page 10: Lubrication

    Start-up and Maintenance Lubrication Prior to every putting into operation all lubricating points of the lathe must be lubricated with grease for roller bearings of commercial quality. Both guiding bars have to be greased before every putting into operation. The two dovetail guides of the cross support, the threaded spindles accessible from below, the feed shaft as well as the tailstock sleeve have to be greased with lubricating oil every 100 service hours.

  • Page 11: Headstock

    Start-up and Maintenance Headstock The headstock is firmly attached to the guide bars. Inside the headstock, the work spindle is run on two adjustable precision tapered roller bearings. adjustment nut ON -OFF lever for automatic feed If the bearings need to be readjusted, please proceed in the following manner: 1.

  • Page 12: Tailstock

    Startup and Maintenance Cross support If adjustment becomes necessary, please proceed in the following manner: 1. Loosen the lock nuts. 2. Tighten the readjustment screws by using a socket head wrench until the slides can easily be moved to and fro by means of the crank. 3.

  • Page 13: Speed Regulation

    Speed regulation Speed selection The spindle speed is to be selected according to material type and the diameter of the work piece: ⇒ Small diameter relatively high speed ⇒ Large diameter low speed The cutting speed is the result of rotational speed and diameter. With a known and required cutting speed, the necessary spindle speed can be calculated in the following way: cutting speed (V) x 1000...

  • Page 14: Speed Setting For Working With Brass, Copper

    Speed regulation 7.1.3 Speed setting for working with Brass, Copper workpiece- Ø approx. r.p.m.. cutting speed m/min 10 mm 2300 20 mm 1270 40 mm 60 mm 80 mm 100 mm Speed change Rotational speed range 45 - 2300 min -1 : The rotational speed of the work spindle is infinitely variable between 45 and 400 r.p.m.

  • Page 15: Applications

    Applications Longitudinal and transverse turning Longitudinal turning: In the case of longitudinal turning the tool moves parallel to the axis of the workpiece. For longitudinal rough turning it is recommended to use either a straight or an arcuated turning tool. For finishing it is best to use pointed or wide turning tools.

  • Page 16: Thread Cutting With Automatic Feed

    The connection between the feed gear and the lead screw is made by the change gear wheels (optional for D2000, D2000 and D2400). By putting on various combinations of gear wheels it is possible to cut a metric right-hand thread with a pitch of 0.4 mm - 3 mm and an inch-system right- hand thread with a pitch of 10Z/1"...

  • Page 17: General Note

    8.2.2 Application of change gears for D2000 and D2400 For the purpose of automatic longitudinal turning there are two feed rates available: 0.085 mm and 0.16 mm/revolution. (The machine is delivered with the gears producing a feed of 0.085 mm/revolution put on).
  • Page 18 Applications 8.2.2 Application of change gears for D2000 and D2400 Table for thread cutting * = optional accessories Z/1“ Z/1“ 0,25 0,30 A2 and B2 front toothed wheel! A1 and B1 rear toothed wheel! Table for automatic longitudinal feed mm/σ...
  • Page 19 Applications 8.2.3 Altering the feeds or thread pitches for D2000 and D2400 When altering the feeds or thread pitches, proceed as follows: Changing the feed from 0.085 mm to 0.16 mm Loosen fixing screw D of the change gear quadrant.
  • Page 20 Applications 8.2.3 Altering the feeds or thread pitches for D2000 and D2400 Changing the feed from 0.085 mm to a metric pitch of 1.5 mm a. - c. Start the procedure exactly as already described under pos. 1, a-c, with the exception that the hexagon nut must be removed from the quadrant bushing C, too, as additional step of the procedure described under pos.
  • Page 21 Applications 8.2.4 Altering the feeds or thread pitch for D3000 Working with the automatic longitudinal feed Turn the gear lever (19) to the symbol longitudinal turning. Slightly turn the lead screw by means of the ball ended crank (31212) until the clutch disc engages. Switch-on the direction switch on the right of the substructure.

  • Page 22: Pair Of Toothed Wheels For Left-Hand Thread Cutting

    Pair of toothed wheels for left-hand thread cutting For cutting left-hand threads, toothed belt wheel No. 11214 on bolt A must be replaced by toothed wheel Z 75 and toothed belt wheel No. 1114 on the main spindle must be replaced by toothed belt wheel Z 50.

  • Page 23: Angle Plate With Milling Table

    Angle plate with milling table For drilling and milling The milling function serves for machining flat surfaces and grooves. When milling with the angle plate the feed motion is effected from the workpiece. If the angle plate is mounted correctly to the cross support (see assembly instructions), the work piece can be rigidly and firmly attached to the clamping plate.

  • Page 24: Lubrication Coolant Unit

    Lubrication coolant unit The lubrication coolant unit consists of: 1. Tray with lubrication coolant tank which supplies the feed pump with lubrication coolant. General content of 19 litres. 2. Feed pump with the following electrical data - nominal voltage 230 V - frequency 50 Hz - nominal current input 0.4A - nominal output 0.07 kW...

  • Page 25: Declaration Of Noise Levels

    Declaration of noise levels in accordance with DIN EN 24871 (German Industrial Standard) Noise levels while running idle Acoustic power level 67 dB (A) Sound pressure level at operator’s ear 63 dB (A) The stated values reflect emission levels and not necessarily working levels. Although there is a correlation between the level of emission and the level of stress, this cannot be used reliably in order to determine whether additional safety measures are necessary or not.

  • Page 26: Drawings And List Of Parts

    Drawings and list of parts 13.1 Headstock for D2000, D2400 and D3000 Part-No. Order-No. Designation 10200011 Headstock 1124 10201124 Bronze bushing 1128 10201128 Bronze bushing 10200111 Spindle with flange 1118 10201118 Bearing cap 11181 10211181 Hexagon socket screw 11121 10211121...
  • Page 27 Drawings and list of parts 13.2 Support with motor and protective cover for D2400 and D3000 Part-No. Order-No. Designation 10200125 Cover 1251 10201251 Stud bolt + radial nut 1252 10201252 Support 1253 10201253 Potentiometer for speed regulation 1254 10201254 Main switch with undervoltage release...
  • Page 28 Drawings and list of parts 13.3 Lead screw drive for D2400 and D3000...
  • Page 29 Drawings and list of parts 13.3 Lead screw drive for D2400 and D3000 Part-No. Order-No. Designation 1119 10201119 Lubricating nipple 1145 10201145 Toothed belt Z 120 XL037 1146 10201146 Toothed belt Z 140 XL037 1147 10201147 Hexagon socket screw + washer...

  • Page 30: Lead Screw Drive For D3000

    Drawings and list of parts 13.4 Lead screw drive for D3000...
  • Page 31 Drawings and list of parts 13.4 Lead screw drive zu D3000 Part-No. Order-No. Designation 10300001 D.C. Motor 10300002 Toothed belt 10300003 Toothed belt wheel 10300004 Motor holder 10300005 3 screws 10300006 Bracket 10300007 2 screws 10300008 2 adjusting nuts 10300009 Pressure ring 10300010 Bushing...

  • Page 32: Drive With Gear Transmission For D2000

    Drawings and list of parts 13.5 Drive with gear transmission for D2000...
  • Page 33 Drawings and list of parts 13.5 Drive with gear transmission for D2000 Part-No. Order-No. Designation 1152 10101152 Support 10100119 with A.C. motor 10101120 with three phase current motor 11912 10111912 Retaining plate 10100116 Mounting support of quadrant 1161 10101161 Hexagon socket screw 11471 10111471 Washer...

  • Page 34: Cross Support

    Drawings and list of parts 13.6 Cross support...
  • Page 35 Drawings and list of parts 13.6 Cross support Part-No. Order No. Designation 10200311 Lower part of transversal support 3111 10203111 Nut holder 31111 10231111 Bolts + washer 31112 10231112 Bronze nut 3112 10203112 Bronze nut 3113 10203113 Shim 31131 10231131 Clamping bolt 3114 10203114...

  • Page 36: Tailstock

    Drawings and list of parts 13.7 Tailstock Part-No. Order-No. Designation 10200041 Lower part of tailstock 10200411 Shim 10200412 Capstan with stud bolt 10200414 Washer 10200415 Hexagon nut 10200042 Upper part of tailstock 10200421 Spindle sleeve 10200422 Flange 1151 10201151 Hexagon socket screw 10200423 Spindle 4231...

  • Page 37: Rear Bearing With Guide Rods

    Drawings and list of parts 13.8 Rear bearing with guide rods Part-No. Order-No. Designation 10200005 Rear bearing (only the cast iron part) 10200051 Guide rods 10200052 Feed spindle 10200522 Washer 10200523 Thrust needle-bearing 31212 10231212 Ball-ended crank 4231 102H4231 Spacer sleeve 10200524 Bronze bushing 10200053...

  • Page 38: Circuit Diagram

    Circuit diagram 14.1 For D2000 and D2400 mains plug emergency OFF main switch reversing switch switch for protection cap potentiometer Date Danger motor control electronics...
  • Page 39 Circuit diagram 14.2 for D3000...

This manual is also suitable for:

D2000D3000

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