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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Troubleshooting and additional information ................... 79 List of alarms and faults ......................79 Spare parts ..........................85 Technical support ........................85 Overview of the manuals ......................86 Index..............................89 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Reference to further information in the manual An operating instruction starts here. This concludes the operating instruction. Download from the Internet DVD that can be ordered SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
7. Insert the memory card into the card reader of a PC. 8. Please read the license terms. You have transferred the OSS license terms to a PC. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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At the front, after removing the blanking cover for the opera- • tor panel. At the side on the heat sink • SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
237 mm 357 mm Additional depth with operator panel + 22 mm with IOP (Intelligent Operator Panel) + 11 mm with BOP-2 (Basic Operator Panel) attached SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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EMC regulations and to provide strength relief for the connected cables. Figure 3-2 Mounting the lower shield plate, FSD and FSE Figure 3-3 Mounting the lower shield plate, FSF SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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If condensation or conductive pollution can be excluded at the installation site, a lower degree of control cabinet protection may be permitted. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Protective conductor for line feeder cables ② Protective conductor for inverter line feeder cables ③ Protective conductor between PE and the electrical cabinet ④ Protective conductor for motor feeder cables SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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● When connecting a multi-core cable using an industrial plug connector according to EN 60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Remove the lower connection covers. You must re-attach the covers in order to re- establish the touch protection of the inverter after the cables have been connected. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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2. Release the two braking resistor terminals. 3. Remove the seal together with the connection cover upwards away from the inverter. 4. Adapt the seal to the cable cross-section. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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7. Push the seal into the inverter housing. 8. Mount the upper inverter cover. You have connected the braking resistor. Connection cross-sections and tightening torque SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Maximum rated current of the protection device. Minimum volume of the control cabinet in which the inverter is installed. The restriction applies only for a protection with a circuit-breaker. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Maximum rated current of the fuse Short circuit current rating of the inverter Minimum envelope dimensions of a control cabinet approved according to UL in which the inverter is installed. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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150 A 65 kA, 480 VAC ≥ 36600 in³ HFGB, HFD6, HFXD6 HHFD6, HHFXD6, CFD6 150 A 100 kA, 480 V AC ≥ 36600 in³ SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Minimum envelope dimensions of a control cabinet approved according to UL in which the inverter is installed. 65 kA, 480 VAC with rated current < 35 A SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Minimum envelope dimensions of a control cabinet approved according to UL in which the inverter is installed. UL approval only with phase barrier 3RV2938-1K UL approval only with phase barrier 3RT1946-4GA07 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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400% of the rated motor current using parameter p0640. This means that motor overload protection according to CSA C22.2 No. 274 is complied with. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Connect the shield of the control cable with the shield plate of the Control Unit ( ) using a ④ steel band. Also attach the control cable to the Power Module using a cable tie ( SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Terminal strip -X133 • I 0/4 mA … 20 mA ⑩ Fieldbus interface -X150 at the lower side • U -10/0 V … 10 V SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
The Control Unit thus maintains fieldbus communication, for example. → Connect only power supplies that are SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to terminals 31, 32 . SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Connection of contacts switching to P potential with an external power source Connect terminals 69 and 34 to each other. Connection of contacts switching to N potential with an external power source SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Speed setpoint (main setpoint): p1070[0] = 1024 DI 0 and DI 1 = high: the inverter adds the two fixed speed setpoints. Designation in the BOP-2: coN SAFE SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Default setting 4: "Conveyor system with fieldbus" DO 0: p0730, DO 1: p0731 AO 0: p0771[0] Speed setpoint (main setpoint): p1070[0] = 2050[1] Designation in the BOP-2: coN Fb SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
The GSDML is saved in the inverter. The inverter writes its GSDML to the inserted memory card when you set p0804 = 12. For instance, you can transfer the file to a PC from the memory card. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
You have plugged the BOP-2 onto the inverter When you power up the inverter, the BOP-2 will be ready for operation. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Standard Drive Control (Page 45) ● DYNAMIC Dynamic Drive Control (Page 47) ● EXPERT This procedure is described in the operating instructions Overview of the manuals (Page 86) SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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"EXPERT" In comparison to setting "EXPERT": • – Simplified commissioning using prede- fined motor data – Reduced number of parameters SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
87 Hz motor operation The BOP-2 only displays this step if you previously selected IEC as the motor standard (EUR/USA, P100 = KW 50HZ). Rated motor voltage Rated motor current Rated motor power Rated motor frequency Rated motor speed SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Complete quick commissioning as follows: 1. Switchover the display using an arrow key: nO → YES 2. Press the OK key. You have completed quick commissioning. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
87 Hz motor operation The BOP-2 only displays this step if you previously selected IEC as the motor standard (EUR/USA, P100 = KW 50HZ). Rated motor voltage Rated motor current Rated motor power Rated motor frequency Rated motor speed SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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The inverter switches off the motor after the motor data identification has been completed. Select this setting if the motor cannot rotate freely – for example, if the traversing range is mechanically limited. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
When quick commissioning is complete, the inverter issues alarm A07991. ● The motor has cooled down to the ambient temperature. An excessively high motor temperature falsifies the motor data identification results. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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- or it accelerates it to the setpoint. If required, switch off the motor. Switch the inverter control from HAND to AUTO. You have completed the motor data identification. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Status display once the power supply for the inverter has been switched on. Figure 4-1 Menu of the BOP-2 Figure 4-2 Other keys and symbols of the BOP-2 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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3. Set the parameter index. 4. Press the OK key. 5. Set the parameter value for the selected index. You have now changed an indexed parameter. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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The operating state in which you can change a parameter is provided in the List Manual for each parameter. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
● Index 0 (e.g., P840[00]) applies for the interface assignment on the left side of the macro illustration. ● Index 1 (e.g., P840[01]) applies for the interface assignment on the right side of the macro illustration. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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2. Enter the number of the BO parameter into parameter p073x of the digital output. You have defined the digital output function. Figure 4-5 Example: p0731 = 52.3 → signal "fault" via DO 1 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
12.Bring the inverter into a no voltage condition (400 V and 24 V). 13.Switch on the inverter power supply again. You have enabled the STO safety function. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
BI: Release display of energy consumption 0 → 1: Start energy display r0042 p0045 Smoothing time constant, display values [ms] r0046 CO/BO: Missing enable signals SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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CO: Maximum power unit output current unsmoothed smoothed [100 % ≙ p2002] r0082 CO: Active power actual value unsmoothed smoothed with p0045 Electric power SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Bearing, maximum speed current p0541 Load gear unit code number r0333 Rated motor torque [Nm] p0542 Load gear unit maximum speed p0335 Motor cooling type SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Motor temperature alarm threshold [°C] NO: Terminal 21 p0605 Motor temperature fault threshold [°C] r0747 CU, digital outputs status p0748 CU, invert digital outputs SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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0 mA ... +20 mA 0 V ... +10 V +4 mA ... +20 mA p0840 BI: ON/OFF 1 p0844 BI: No coast down/coast down (OFF2) signal source 1 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Fault time received in milliseconds [ms] Initial rounding active r0949 Fault value Storage in NVRAM active p0952 Fault cases, counter p1035 BI: Motorized potentiometer setpoint raise r0964 Device identification SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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BI: Inhibit positive direction p1203 Flying restart search rate factor [%] p1113 BI: Setpoint inversion A higher value results in a longer search time. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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.08 Jog bit 0 p1909 Motor data identification control word .09 Jog bit 1 p1910 Motor data identification selection .10 Master control by PLC p1959 Rotating measurement configuration SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Selecting fault/alarm code for trigger r2129 CO/BO: Trigger word for faults and alarms r2130 Fault time received in days r2131 CO: Actual fault code SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Activate the configuration p7766 Know-how protection password input Activate the configuration and save p7767 Know-how protection password new Delete configuration p7768 Know-how protection password confirmation SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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BICO interconnections, search signal source first p9801 SI enable, functions integrated in the drive (pro- index cessor 2) p9810 SI PROFIsafe address (processor 2) SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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BO: OR 1 output Q p20094 CI: ADD 0 inputs p20052 OR 1 runtime group → same as p20032 Input X0 … Input X3 p20053 OR 1 run sequence SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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CI: AVA 0 input X r20170 BO: PDF 0 output Q r20129 CO: AVA 0 output Y = IXI p20171 PDF 0 runtime group → same as p20096 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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PT1 0 smoothing time constant [ms] p20208 BI: BSW 0 inputs r20247 CO: PT1 0 output Y Input I0 Input I1 p20248 PT1 0 runtime group → same as p20096 SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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BI: NOT 4 input I p20339 BI: PDE 3 input pulse I r20301 BO: NOT 4 inverted output p20340 PDE 3 pulse delay time [ms] SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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PLI 1 Y coordinate B transition point → same as p 20375 p20382 PLI 1 runtime group → same as p20096 p20383 PLI 1 run sequence p60022 Selecting a PROFIsafe telegram SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
Select STO and then deselect again. F01650 Acceptance test required Carry out an acceptance test and create test certificate. Switch off the Control Unit and switch on again. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Make sure that the sensor is connected correctly. Check the parameterization (p0601). F07086 Unit switchover: Parameter limit Check the adapted parameter values and if required correct. F07088 violation SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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The signal for "external alarm 1" has been triggered. Parameter p2112 defines the signal source of the external alarm. Remedy: Rectify the cause of this alarm. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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IP address, subnet mask or default gateway is not correct. • IP address or station name used twice in the network. • Station name contains invalid characters. • SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Check the inverter's input fuses. Check the motor cables. F30015 Motor cable phase failure Check the motor cables. Increase the ramp-up or ramp-down time (p1120). SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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"Shared Device" is activated (p8929 = 2). However, only the connection to a missing PROFINET control is present. For further information, please refer to the List Manual. Overview of the manuals (Page 86) SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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● Accessories manual (https://support.industry.siemens.com/cs/ww/en/ps/13225/man) Installation descriptions for inverter components, e.g. line reactors and line filters. The printed installation descriptions are supplied together with the components. SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...
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Troubleshooting and additional information 5.4 Overview of the manuals SINAMICS G120C, FSD ... FSF inverters Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA...