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ABSCO SHEDS 3060HGK Assembly & Instruction Manual

Highlander garage
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AU: 1800 029 701
N Z: 0800 466 444
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: admin@absco.com.au or 1800 029 701
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
Absco Industries
Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
admin@absco.com.au
www.abscosheds.com.au
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
feedback@absco.com.au
Download the Absco
ABSCO INDUSTRIES
ASSEMBLY INSTRUCTION MANUAL
Sheds Assembly App
for instructional videos
Absco Industries
Premier Shed Model: 23151GK
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
SHED MODEL: 23151GK
Model: 3060HGK
01/10/2018
FRONT: 2.26m
SIDE:
1.52m
HEIGHT: 1.95m
BOTTOM CHANNEL
REBATED EDGE
75mm WIDE REBATE
CONCRETE SLAB
21-11-2017
1.10
PAGE 01
1

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Summary of Contents for ABSCO SHEDS 3060HGK

  • Page 1 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH AU: 1800 029 701 admin@absco.com.au N Z: 0800 466 444 www.abscosheds.com.au Absco Industries Premier Shed Model: 23151GK FRONT: 2.26m SIDE: 1.52m HEIGHT: 1.95m WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A...
  • Page 2 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH GENERAL INSTRUCTIONS • Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details. • Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on "COMPONENTS PACKING LIST"...
  • Page 3 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH COMPONENT PACKING LIST Check off all components. MAIN PACK CARTON (PACK 1 OF 4) COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION GABLE L/H STEEL SHEET L=1475mm 2034mm X 731mm...
  • Page 4 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH COMPONENT PACKING LIST Check off all components. CHANNEL SET (CONTINUED) COMPONENT COMPONENT PART PART CHECK CHECK DESCRIPTION DESCRIPTION 55BL 55BL CHANNEL CHANNEL L = 1496.5mm L = 1496.5mm 56AL 56AL...
  • Page 5 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH COMPONENT PACKING LIST Check off all components. CHANNEL SET (CONTINUED) PART COMPONENT PART COMPONENT CHECK CHECK DESCRIPTION DESCRIPTION Part No. Here CHANNEL JAMB L= 2034mm L = 773mm Part No. Here...
  • Page 6 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH COMPONENT PACKING LIST Check off all components. FITTINGS & ACCESSORIES PACKET CONTENTS COMPONENT PART PART COMPONENT CHECK CHECK DESCRIPTION DESCRIPTION SINGLE DOOR KIT ASSEMBLY INSTRUCTION (SEE BELOW) MANUAL SELF DRILLING HEX...
  • Page 7 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH COMPONENT PACKING LIST Check off all components. MAIN PACK CARTON (PACK 2 OF 4) STEEL SHEET C1482 2034mm X 773mm CHANNEL L = 1482mm STEEL SHEET C1954 2034mm X 773mm...
  • Page 8 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH COMPONENT PACKING LIST Check off all components. HIGH GARAGE-FRONT FRAME PACK COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION K0285 C2300 CHANNEL L = 2300mm CHANNEL L = 285mm N2070...
  • Page 9 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH Guide on Splitting Sheets • This product comes with a perforated sheet that is designed to be split into two smaller sheets. • These sheets have sharp edges. Once separated please use appropriate foot and hand protection when handling.
  • Page 10 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH SNAPTiTE ASSEMBLY GUIDE The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for tools and fasteners. To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
  • Page 11 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH Guide on Joining Spliced Channels The text marked on all parts must be shown on the same side as each other JOIN>> JOIN>> <<JOIN JOIN>> Step 1. Step 2. Position the channels and the...
  • Page 12 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH PRE-ASSEMBLY OF SPLICED CHANNELS Join together 38x channel sections using 19x channel joiners (Part CSJ) NOTE: Some channels may have holes in them - You will need to redrill holes where CSJ joining channel covers 5 x 81A them.
  • Page 13 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH Guide on Joining a Spliced Ridge Beam Follow these three steps to assemble a ridge beam. ZARSP 225mm 50mm Step 1. NOTE. Step 2. Place two ridge beams as There is a 50mm overlap of the Use the ZARSP to connect at shown and push them together.
  • Page 14 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH PRE-ASSEMBLY OF SPLICED RIDGE BEAM 1 required. ZARSP = 2x 97A 2x 97AL 2x 97AR Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 15 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH JOINING RIDGE BEAMS To make the total span we must now join the two ridge beams Cut away these two only. Using a hacksaw, remove one protruding section of each ridge beam, this will allow the sections to butt up neatly to each other.
  • Page 16 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH OVERVIEW OF ROOF COMPONENTS Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 17 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH OVERVIEW OF WALL COMPONENTS Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...

  • Page 18: Side Panel Assembly

    ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH SIDE PANEL ASSEMBLY 3 required. One panel requries sheet H30 this end. Two panels requrie sheet H30 this end. H30 is a corner sheet and must be orientated towards the shed corners when panels finally joined.
  • Page 19 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH SIDE PANEL ASSEMBLY SINGLE DOOR PANEL 1 required. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 20 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH DOOR PANEL ASSEMBLY SINGLE DOOR 1 required. Vertical door channels are installed in the opposite orientation compared to the horizontal door channels. Long Short fl ange fl ange of of channel...

  • Page 21: Door Panel Assembly

    ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH DOOR PANEL ASSEMBLY SINGLE DOOR PANEL NOTE: Nuts and bolts are also supplied and may be used instead of rivets. Use a 4mm drill bit to enlarge these holes in the jamb NOTE: The holes to fasten the padbolt hasp are not pre-punched to allow for proper alignment.
  • Page 22 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH ROOF PANEL ASSEMBLY 4 required. When completed there will be four sections with 87A lip at one end only. Two panels will have part 87A fitted to this end only.
  • Page 23 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH JOINING WALL AND ROOF PANELS To make the total span we must now join sections of sheeting together for the roof and wall. Trim the channels by 16.5mm to 16.5 16.5...

  • Page 24: Rear Panel Assembly

    ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH REAR PANEL ASSEMBLY 1 required. Outside of shed. Inside of shed. Turn the panel over. Fit the two large gables (16L & 16R) to the inside face of the top channel (77B)
  • Page 25 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY STEP 1 of 2 16mm SELF DRILLING TEK SCREWS USE FIT THE CHANNELS WHICH FORM THE BOXED SECTIONS JOIN PART NUMBERS TOGETHER WITH THE SMALLER C2300...
  • Page 26 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY STEP 2 of 2. FIT ONE 100mm CHANNEL SECTION (C0100) TO BOX THE BASE OF EACH OUTSIDE LEG AS SHOWN. THESE WILL LATER BE USED FOR SECURING THE FRAME TO THE CONCRETE SLAB.
  • Page 27 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 1. Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 28 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 2. Understand where components are to be positioned. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 29 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 3. Join C0100 to C2034 Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 30 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 4. Join C2034 to M1484 Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 31 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 5. Join K0285 to C2034 & N2070. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 32 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 6. Fit mulitpurpose brackets. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 33 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 7. Assemble the C0240 & C2300 sections. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 34 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 8. Join all sections together. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 35 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 9. Turn over frame and repeat steps 4 to 8. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 36 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 10. Fully assembled front frame. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...

  • Page 37: Front Panel Assembly

    ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH FRONT PANEL ASSEMBLY 1 required. PRE-PUNCHED HOLES TO OUTSIDE EDGE NOTE: WHEN THIS FRONT PANEL IS FASTENED TO THE FRONT FRAME, ALL THREE JAMBS SHOULD FINISH FLUSH WITH THE EDGE OF THE...
  • Page 38 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH PORTAL FRAME DETAILS 2 required. PART C1482 PART C1954 80mm TIP: An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out.
  • Page 39 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH PORTAL FRAME ASSEMBLY STEP 1. x 19 STEP 2. Secure ridge plates x 30 to apex plates STEP 3. M10 Dynabolt STEP 4. High-portal to panel connection, see section PANEL CONSTRUCTION for further infomation.
  • Page 40 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 1. Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 41 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 2. Understand where components are to be positioned Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 42 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 3. Join C1482 to C1954 Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 43 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 4. Join C1482 to C1482 Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 44 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 5. Secure ridge plate (RBP) Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 45 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 6. Secure multi purpose brackets Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 46 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 7. Turn frame over and repeat steps 4 and 5. Absco Industries Assembly Instruction Manual Model: 3060HGK 01/10/2018 1.10...
  • Page 47 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH HIGH PORTAL FRAME DETAILS Recommended slab dimensions - 6060mm x 3100mm External wall dimensions - 5960mm x 3000mm Internal wall dimensions - 5920mm x 2960mm FIG 8A 2050 1960 1900...
  • Page 48 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH PANEL CONSTRUCTION With a concrete slab drill a 10mm hole instead of using the supplied hasp. Side wall channels fit Use 16mm self drilling into the notched rear screws to secure walls to wall channels.
  • Page 49 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH INSIDE VIEW ROOF CONSTRUCTION STEP 1. STEP 2. Slide the roof panels into position and Secure ridge beam to secure with only one screw in each gable sections with two corner at this stage.
  • Page 50 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH FINAL CONSTRUCTION FINAL CONSTRUCTION ANCHORING OF SHED STEP 1. Secure the roof panels to the wall panels Location of 24 concrete anchors. as shown. Refer to section PORTAL FRAME for portal anchor locations.
  • Page 51 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH ROLLER SHUTTER ASSEMBLY SUPPORT PHOTOS To begin remove the tape that is holding the back cover of the roller shutter unit. Cut side guides to length for the Bush Ranger Cut side guides to length for the Highlander Shed.
  • Page 52 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH ROLLER SHUTTER ASSEMBLY SUPPORT PHOTOS Position the roller door inside the shed as shown. You will need to bring it through the opening at an angle to get it to fi t. Lay on ground as shown if there is enough fl oorspace.
  • Page 53 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH ROLLER SHUTTER ASSEMBLY SUPPORT PHOTOS With the roller shutter fully extended use three more tek screws and fasten inside the roller unit in the top corner at the middle and either side spaced equally.
  • Page 54 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH ROLLER SHUTTER FINAL ASSEMBLY The handles can be mounted at any width along the locking bar. Critical dimensions for drilling a handle are shown below Holes to be drilled are...
  • Page 55 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH Absco Large Gable Roof Shed Notes General • 1.G This instruction manual shall be read in conjunction with other consultants drawings, specifi cations and written instructions provided by Absco and/or their representatives.
  • Page 56 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH Absco Large Gable Roof Shed Notes Steelwork • 1.S All structural steelwork shall have a corrosion protection system applied consistent with AS/NZS 2312- 2002. • 2.S All structural steelwork detailed within this installation manual shall be minimum Grade 550 for roll formed sections (including roof and wall sheeting and portal frame members) and Grade 250 for angle sections.
  • Page 57 ABSCO HIGHLANDER GARAGE MODEL: 3060HGK 3.00mW x 5.96mD x 2.30mH Absco Large Gable Roof Shed Notes Supporting Slab and Foundations • 1.F The supporting slab foundation for the garden shed shall be of a minimum size indicated on the installation manual.
  • Page 58 Absco Sheds Storage Guidelines • Absco Sheds are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fi xings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained.
  • Page 59 Lifetime Warranty Statement This warranty against defects is given by: Absco Industries (ABN: 77 869 708 678) Address: PO Box 119 Acacia Ridge QLD 4110 Ph: 1800 029 701 Fax: 07 3344 1191 Email: admin@absco.com.au Date of issue: 19 December 2018 Details of Manufacturer’s Warranty This product comes with a Lifetime structural warranty from the date of purchase.
  • Page 60 IMPORTANT 1. Manufacturer’s Disclosure This warranty against defects shall not apply in the following situations: A) Where the product is not assembled in accordance with the instructions provided in the product kit; B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc; C) The warranty does NOT cover damage caused by storms, wind, rain, snow or poor foundations;...