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HP TouchSmart IQ510 Series Disassembly Instructions Manual
HP TouchSmart IQ510 Series Disassembly Instructions Manual

HP TouchSmart IQ510 Series Disassembly Instructions Manual

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Product End-of-Life Disassembly Instructions
Product Category: Personal Computers
Marketing Name / Model
[List multiple models if applicable.]
HP TouchSmart IQ510 PC Series
Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions
for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU
directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE).
1.0 Items Requiring Selective Treatment
1.1 Items listed below are classified as requiring selective treatment.
1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as
applicable.
Item Description
Printed Circuit Boards (PCB) or Printed Circuit
Assemblies (PCA)
Batteries
Mercury-containing components
Liquid Crystal Displays (LCD) with a surface greater
than 100 sq cm
Cathode Ray Tubes (CRT)
Capacitors / condensers (Containing PCB/PCT)
Electrolytic Capacitors / Condensers measuring
greater than 2.5 cm in diameter or height
External electrical cables and cords
Gas Discharge Lamps
Plastics containing Brominated Flame Retardants
weighing > 25 grams (not including PCBs or PCAs
already listed as a separate item above)
Components and parts containing toner and ink,
including liquids, semi-liquids (gel/paste) and toner
Components and waste containing asbestos
EL-MF877-00
Template Revision B
Notes
With a surface greater than 10 sq cm
All types including standard alkaline and lithium coin
or button style batteries
For example, mercury in lamps, display backlights,
scanner lamps, switches, batteries
Includes background illuminated displays with gas
discharge lamps
Include the cartridges, print heads, tubes, vent
chambers, and service stations.
PSG instructions for this template are available at
EL-MF877-01
Quantity
of items
included
in product
10
1
4
1
0
0
0
3
0
0
0
0
Page 1

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Summary of Contents for HP TouchSmart IQ510 Series

  • Page 1 Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE).
  • Page 2 Components, parts and materials containing refractory ceramic fibers Components, parts and materials containing radioactive substances 2.0 Tools Required List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed.
  • Page 3 Standard Operation Procedure Model: Process: Rework Put stand upward , 1.Pull plastic rear cover out as the pic3. Rotate unit, and put the unit on the Disassemble screw on rear cover with 2. put the rear cover palce in material shutter table .
  • Page 4 Standard Operation Procedure Model: Process: Rework 2.Put stand downward , 1.Remove four screws and place them in material box. Attention: Do not mix screw. Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 13GMAK4J080S SCREW M4*8L (K) W-ZN #2 DVT-R00 2008/2/14 Initial...
  • Page 5 Standard Operation Procedure Model: Process: Rework Press two hooks on IO_CLIP plastic part 1.Take stand out of chassis. & pull plastic part out. 2.Put the chassis in material box. Attention: Do not break hooks Attention: Do not scratch plastic parts. Pegatron 文號...
  • Page 6 Standard Operation Procedure Model: Process: Rework Disassemble 7 screws on plastic part as picture. Place screws in material box. Take ODD cover and place them in temporary Attention: Do not scratch rear cover &mix screws. area.Disassemble 2 screws on plastic part as picture. Attention: Do not scratch ODD and plastic rear cover.
  • Page 7 Standard Operation Procedure Model: Process: Rework Tear two cable routing tape as picture. 1.Remove AMP SHIED as picture. Disassemble 2 AMP Board shield Pull aparts all hooks on plastic of main 2.Put AMP SHIED in the material box screws vertically and place them in the rear cover.Attention: 1.Pull apart from Attention: Do not scratch AMP SHIED...
  • Page 8 Standard Operation Procedure Model: Process: Rework 1.Disassemble rear shied metal parts from chassis. Disassemble 11 screws on rear shied as picture ,put 2.put rear shied in box. them in box. Attention:1.Do not touch the electrical components & Attention: Prevent screws fall off in unit , do't mix scratch cables.
  • Page 9 Standard Operation Procedure Model: Process: Rework 1.Cut 1pcs cable tie with nipper and put it into the Take ODD power cable out along cable routig Pull out ODD switch cable vertically from MB port,as the waste parts box; way. blue mark in PIC shown. 2.Press ODD SATA cable hook, and then pull out (Note:Don't damage other component on MB) (Note:Don't damage port,parts and cable)
  • Page 10 Standard Operation Procedure Model: Process: Rework Un-lock the screw vertically with electric Take ODD and grasp it to right direction. And Route ODD sata cable,ODD power cable and ODD screwdriver,and put it into parts box. then make ODD frame out of . switch cable separatly.
  • Page 11 Standard Operation Procedure Model: Process: Rework Press two hooks in ODD holder and As PIC shown,take out ODD switch cable along the gap of ODD Pull ODD sata cable&power cable out take ODD holder out from iron part. holder.and check if ODD switch cable&ODD holder is ok or not, vertically.Put them in box.
  • Page 12 Standard Operation Procedure Model: Process: Rework As PIC shown,Un-lock 4pcs screw with electric screwdriver and put screws into parts box. As PIC shown,pump out ODD from ODD frame horizontally. Note:Don't make screw mix parts. Note:Don't knock parts. Pegatron 文號 Item Name Q'ty Item...
  • Page 13 Standard Operation Procedure Model: Process: Rework DVD Writer Model TS-T633 Pull outODD,Check if Vendor spec is correct;check if there is a damage on ODD panel .and the screw is locked ok as PIC shown Note:When taking ODD,don't touch ODD port. Pegatron 文號...
  • Page 14 Standard Operation Procedure Model: Process: Rework Route SATA cable Pull HDD sata cable from MB port out vertically. 1.Cut 1pcs cable tie with nipper and put it into the waste Cut 1 pcs tie-cable with nipper.and put it Note:Don't damage cable&port;and the hook parts box;Note:Don't damage cable;don't let cable scratch into the waste parts box;...
  • Page 15 Standard Operation Procedure Model: Process: Rework Disassemble 2 pcs screws on C-braket and Pull HDD power cable from MB connect out vertically. And route Take C-braket parts off HDD; put them into parts box. HDD power cable as the yellow in PIC shown. .Put it in parts stocks;...
  • Page 16 Standard Operation Procedure Model: Process: Rework HDD Sata HDD POWER Disassemble 2 screws on HDD braket 1.Take HDD edge,then push HDD upside 1.Pull out sata cable from HDD vertically; and put them into screw-box. 2.Hole HOD power cable port and pull out until take out HDD from base pan.
  • Page 17 Standard Operation Procedure Model: Process: Rework 1.According to checklist,Check if HDD vendor&spec is As PIC shown,disassemble 4 screw on Take HDD edge,and take HDD from the correct;port&pin is ok;parts in PCB is ok. frame and put screws into parts box. frame.
  • Page 18 Standard Operation Procedure Model: Process: Rework Press IO_insert hook and push horizontally 1.Check if IO_INSERT OK. until taked out it from base pan. Pull out frame and put it into 2.Place IO_INSERT into parts stocks. Note:1.Don't scrape IO_insert; parts box. 2.Don't damage hook&cable.
  • Page 19 Standard Operation Procedure Model: Process: Rework side i/o audio AMP audio side i/o USB Routing cable As PIC shown,pull side I/O,audio cable&side I/O As PIC show, route power cable &side I/O audio As picture show,pull out the AMP audio cable USB out vertically from M/B connector.
  • Page 20 Standard Operation Procedure Model: Process: Rework card read USB Cable-routing card read1394 As picture show,pull out the card read USB cable from the M/B corresponding content verticallyNotice:Don't touch the As picture show,pull out the 1394 cable from the M/B corresponding connect vertically. electron component on Notice:Don't touch the electron component on M/B,don't cut off the cable.
  • Page 21 Standard Operation Procedure Model: Process: Rework hot start cable VOLUME cable IRcable Pull out the HOT START To press down the main power connect 1.tear I pcs tape for cable routing,Put cable&VOLUMN+POWER SWITCH cable&IR clasp,make sure press down it ,pull out the MAIN theHOT START cable&VOLUME+POWER cable from the M/B conesponding POWER cable from the M/B...
  • Page 22 Standard Operation Procedure Model: Process: Rework Use electric screwdriver vertically 1.Take out the side i/o module from case. download three screws,put screw into 2.Take out the side i/o module from iron. material box.Notice:Don't mix the Notice:Don't damage the side i/o module,don't scrape the cable. Pegatron 文號...
  • Page 23 Standard Operation Procedure Model: Process: Rework As picture show,use electric screwdriver As picture show,use electric 1.To pull apart the iron from the clasp as download one screw,put screw into screwdriver download two screws. picture with hands,take out the iron from Card material box.Notice:Don't strike,don't mix Notice:Don't strike.
  • Page 24 Standard Operation Procedure Model: Process: Rework 卡勾 1.Take down the Card reader module from case, as picture 1.2 position shown, let the card reader go around the 1 The card reader cable have a black Take out the card reader&card reader shieding,put in clasp, and pull out it above 2&3.Notice:Don"t press the cable connecting,pull out it from card reader...
  • Page 25 Standard Operation Procedure Model: Process: Rework TV terminal Use the electric screwdriver to unload Confirm AV input & TV terminal cable spare part take the Take out the TV terminal cable from the TV card. two(2*3.5L L) screws vertically. line side by two screws, and take the cable into the iron. Notice:Handle the edge of the card,don"t touch the Notice:Don't strike.
  • Page 26 Standard Operation Procedure Model: Process: Rework AV input Take the check edition TV REW:1.04,check the surface not scrape,PCB not crack,iron not out of shape and rust.Gold finger not dirty,not recede PIN,not leak PIN,check TV card interface not block,not damaged,not out of shape,not leak and recede PIN in the interface.Electron component not relax nearby the screw hole.Code is Take out the AV input cable Take down the TV card incline 30 from...
  • Page 27 Standard Operation Procedure Model: Process: Rework 天線接口 antenna L antenna R Take out the wireless net card,the aerial interface not block,check the surface not scrape,PCB not crack,iron not out of shape and rust.Electron component nearby screws hole in scope 1.5 CM radius not fall off,coad is 1.Take out the two aerials clear,interface don't have foreign matter and not Use the electric screwdriver to unload two 2*3.5 ML (B)
  • Page 28 Standard Operation Procedure Model: Process: Rework CPU H/S CABLE VGA H/S CABLE Use the electric screwdriver to unload seven screws Take out the CPU H/S main power cable from Take out CPU H/S,put it in box. fixed to CPU H/S&CPU. MB_Fan1 interface.
  • Page 29 Standard Operation Procedure Model: Process: Rework Use the electric screwdriver to unload seven 1.Take out VGA H/S, Take out the VGA H/S power cord from MB_Fan2(V) screws fixed VGA H/S&VGA.Put screws into 2.Put it into material box. interface. material box. Notice:Don't crack the cable.
  • Page 30 Notice:Don't touch the electron component on finger. the card,don't strike. Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 80-C1D0W0-H0A01 G98/MXM/256M/HP(P621) DVT-R00 2008/2/14 Initial 13GMAK3C035S SCREW M2*3.5L (K) W-ZN #1 Item Name Q'ty Item Version Issue Date Difference electric screwdriver #1-6(1.0±0.2kgf/cm)
  • Page 31 Standard Operation Procedure Model: Process: Rework 6pin Take director cover away from BASE 1.Pull out inverter cable from AMP card connect vertically. PAN. Note:Don't break cable&connector. NOTE:Don't break director cover . 2.Route inverter cable(as green part). Put it on material temporary storage. Pegatron 文號...
  • Page 32 Standard Operation Procedure Model: Process: Rework 3pin 1.Pull out inverter cable from M/B CONNECT vertically. Note:Don't damage cable&connector. Press hook,pull out inverter cable vertically. 2.Tear tape,put it in discarding box. Note:Don't break cable&connector. Note:Don't make tape fall off in unit. Pegatron 文號...
  • Page 33 Standard Operation Procedure Model: Process: Rework Tear tape on inverter board Pull out inverter cable vertically. Disassemble 4 screws on inverter vertically.Put Take inverter. cable,put it in discarding box(as red Note:Don't dmage them in screw box. Note:Don't dmage component. part). cable&connector.
  • Page 34 Standard Operation Procedure Model: Process: Rework For no VGA For VGA Hold LVDS connectot(as red circle). Tear tape on LVDS cable,put it in discarding Tear tape on LVDS cable,put it in discarding Pull out LVDS cable vertically at the same box(as red part).
  • Page 35 Standard Operation Procedure Model: Process: Rework CAMERA cable TS cable(M/B) Pull out MIC cable from M/B CONNECT Hold LVDS connector(as red circle). vertically(as pic). 1.Pull out CAMER cable from M/B vertically Pull out LVDS cable vertically at the same time. Note:Don't damage cable&connector.
  • Page 36 Standard Operation Procedure Model: Process: Rework Event LED cable ambient light card cable BLUE TOOTH Cable 1.Tear 2 tape on ambient light cable,put it in 1.Tear tape,put it in discarding box(as red part). Hold BLUE TOOTH cable connector,piull out BLUE discarding box(as red part).
  • Page 37 Standard Operation Procedure Model: Process: Rework Disassemble 6 screw on M/B vertically,put them As pic,take MB from BASE PAN and put it in in screw box. material temporary storage. Note:1.Don't touch component. Note:Don't touch component. 2.Don't mix screw. Pegatron 文號 Item Name Q'ty...
  • Page 38 Standard Operation Procedure Model: Process: Rework fool- proof pull out at same time Rotate 180 1.Press DDR hook until DDR spring (as pic) Lock screw on CPU card hook(as Note: Don't break hook. Make sure tool no dirty,no pic),rotate screw driver 180 degree. 2.Hold DDR&pull out DDR at the same time,make unusual thing, then take CPU on Note:Make sure it locked in the right...
  • Page 39 3.Put CPU in material temporary storage. 2 Put M/B in material temporary storage Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 80-MIB304-G001P MISR-CF/JAN/HP R1.02(5189-2525 DVT-R00 2008/2/14 Initial S:80-MIB304-G002P 13GP157AM040-1H2 JAN_CPU_BACKPLANE Item Name Q'ty Item Version Issue Date Difference 第...
  • Page 40 Standard Operation Procedure Model: Process: Rework BASE rear gasket CAMERA线 散熱片 MIC线 SPONG 左右天线 1.Tear white antenna . Note:Don't make it broken. Tear 2 tapeS on antenna,put them in discarding 1.Tear 5 tape on antenna,put them in discarding box(as red box(as red part).
  • Page 41 Standard Operation Procedure Model: Process: Rework 1.Route cable from BASE PAN. 1.Tear black antenna. 1.Check black antenna(left),confirm cable Note: Make sure don't scratch Note:Don't make it broken. not broken,no copper cable. 2.Route cable fron BASE PAN connector. outside,connerctor&antenna small card 2.Put it in material temporary Note: Don't scratch cable.
  • Page 42 Standard Operation Procedure Model: Process: Rework speaker R speaker L 1.Dissamble 4screws on left/right speaker vertically. Pull out speaker cable from AMP connector Note:Don't touch speaker eardrum part. vertically. 2.Take left/right speaker,check speaker no broken ,no Note:Don't damage cable&connector. deformed. 3.Put it in material temporary stockage.
  • Page 43 Standard Operation Procedure Model: Process: Rework Pull out TS FFCcable ,pull connector cover Disassemble 2 screw on TS card completely. vertically. Note:1.Make sure connector cover not Note:Don't damage component. broken& fall off.2.Two FFC cable in the right position. 3 Don't fold FFC cable Pegatron 文號...
  • Page 44 Standard Operation Procedure Model: Process: Rework Take TS card,check PCB board not Pull out TS cable from TS card 1.Tear ALL tapeS on FFC cable. damaged ,no scratches&connector connector vertically. OK.Note:Take TS card edge,don't touch its Note:Don't break cable&connector. component.put TS card in material box. Take TS cable not broken,no copper outside,TS connector not jammed,not deformed.put cable in storage box.
  • Page 45 Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 80-C1BJY4-00A01 AMP-JAN/HP R1.02B DVT-R00 2008/2/14 Initial 14G000608900H2 6P TO 6P,L:50mm AMPpower cable S:14G000608901H2 13GMAP4F050S SCREW M3*5L (P) W-ZN #2 14G030036500H2 O 10P AMP,L:220mm AMP AUDIO S:14G030036501H2...
  • Page 46 Standard Operation Procedure Model: Process: Rework Disassemble 12 screws vertically on BASE (as pic).Put them Two operators hold BASE PAN,route power switch&Hot start Volume&IR &Blue tooth cable,lift in screw box .Note:Don't mix screws. base pan from unit.Note:Route camera&led cable,pass POWER Switch &Hot start&Volume&IR cable&bluetooth cable through base pan hole.Don't press &scratch cable.
  • Page 47 Standard Operation Procedure Model: Process: Rework right right right left left Two operator hold base pan,route inverter cable&FFC cable Two operator disassemble 2 screw on Base pan left/right through corresponding base pan hole,then separate base pan side,put screws in screw box. and LCD.
  • Page 48 Standard Operation Procedure Model: Process: Rework Rotate S terminal in certain Diaassemble TV terminal from rear braket metal part,disassemble 2 screws . degree,take S terminal from base Note:Don't make screws mixed pan holder. Put TV terminal in storage box. Attention to fool-proof. Pegatron 文號...
  • Page 49 Standard Operation Procedure Model: Process: Rework fool-proof Assemble AUDIO Take S terminal from base pan(as pic). 1.Disassemble screw circle on AUDIO cable .Make sure it connector on rear braket existed. metal part, disassemble 2.Put it in material temporary stockage. screw circle with electric screw driver.
  • Page 50 Standard Operation Procedure Model: Process: Rework obverse panel rear panel 1.Reverse base pan, put obverse side upward,disassemble 2 screws on foot Disassemble 2 screws vertically on foot(as pic).Put them in screw box . vertically (as pic).Put them in screw box . Note:1.Don't mix screws.
  • Page 51 Standard Operation Procedure Model: Process: Rework 1.Take Base pan,check it no deformed ,no rusty,rivet OK. 2.Make sure 34screw boss existed&OK,(as yellow Check 1pcs gasket on Base pan sticked OK. circle).3.Make sure HDD&ODD hole existed.(as red circle).4.Make sure 3pcs sponge sticked well&in the right position.5.Put it in material temporary stockage.
  • Page 52 Standard Operation Procedure Model: Process: Rework Hold SPONGE,tear it along LCD edge.(as pic shows). Note: Make sure SPONGE not broken,not raised. 2.Put it in material temporary stockage. Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 DVT-R00 2008/2/14 Initial Item Name...
  • Page 53 Standard Operation Procedure Model: Process: Rework camera 1.Wipe surface dirty with clean cloth. 2.Check LCD screen no scratch,no 1.Reverse LCD,make LCD rear panel upward,confirm LCD no rusty,no deformed,check LCD TS control dirt,not broken. card cableOK,cable-routing is right(as pic).Make sure LCD M/B no foreign thing, PIN not slant,not Note:1.Wipe PANEL.2.Spring liquor on broken,inverter cable &connector OK.
  • Page 54 Standard Operation Procedure Model: Process: Rework Press botton twice ,check it has feeling,spring smoothly. Disassemble 5 screws on right side Take right side cap from LCD cap(as pic).Put them in screw box . frame. Note:Don't scratch plastic part. Pegatron 文號 Item Name Q'ty...
  • Page 55 Q'ty Item Version Issue Date Difference PM3-00601-C7H002 04G590005004H2 BT MODULE BCM92045 REV:C DVT-R00 2008/2/14 Initial 80-C1BK13-00A01 SIDEKEYL-JAN/HP R1.02 13GP1570L010-1H2 JAN_ALC_MYLAR 14G030025110H2 W.H CBL 10P TO 8P,B/T,L:180mm S:14G030025111H2 13GMAP4F050S SCREW M3*5L (P) W-ZN #2 13G025218010H2 SCREW M2_4L K_1_TAPPING Name Q'ty Item...
  • Page 56 Standard Operation Procedure Model: Process: Rework 1.Check right frame surface no dust,no scratch&hook is OK.Make sure 2 screw boss on ambient light botton card Disassemble 5 screws on left side cap Take left frame from LCD frame. & 1screw boss on blue tooth card existed ,5 hook OK vertically (as pic).Put them in screw box .
  • Page 57 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 13GP1570L020-1H2 JAN_SIDEKEY_MYLAR DVT-R00 2008/2/14 Initial 80-C1BK23-00A02 SIDEKEYR-JAN/HP R1.02 13GMAP4F050S SCREW M3*5L (P) W-ZN #2 80-C1H010-00A01 SIDEUP-JAN/HP 13GMAP4F050S SCREW M3*5L (P) W-ZN #2 Item Name Q'ty Item Version Issue Date Difference electric screw driver #2 (5.0±0.5kgf/cm)
  • Page 58 Standard Operation Procedure Model: Process: Rework Check left frame surface no dust ,no scratch.Make sure 2 screw boss. on .VOLUME Control card &1screw boss on Power switch card existed OK& Put it in material temporary storage Pegatron 文號 Item Name Q'ty Item Version...
  • Page 59 Standard Operation Procedure Model: Process: Rework Disassemble 4 screw on botton frame 1.Take bottom frame from LCD frame. vertically (as pic).Put them in screw box . Note:Don't mix screw. Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 DVT-R00 2008/2/14 Initial...
  • Page 60 Standard Operation Procedure Model: Process: Rework Pull out camera cable from CONNECTOR. Disassemble 2 screw on camera vertically (as 1.Take camera module from unit. Note:Don't scratch cable&connector. pic).Put them in screw box . 2.Tear camera tinfoil,put it in discarding 2.Put them in material temporary storage. Note:Don't mix screw.
  • Page 61 Standard Operation Procedure Model: Process: Rework MIC dust MIC dust proof proof camera protective glass(down)&camera cushion(up) Take 2 pcs MIC dust-proof&1PCS camera Take ambient light module from Pull out ambient light cable protective glass&1PCS camera cushion(as bottom frame(as pic) Note:Don't scratch cable. pic).Note:Don't scratch camera glass.
  • Page 62 Standard Operation Procedure Model: Process: Rework assemble crossing 1.Hold IR Receiver module 1&2 Reverse IR plastic module,face to its Push IR plastic module(as pic). hook push IR Receiver upward rear panel.Pull out IR light (as pic). completely. 1.Check light cover no broken,no deformed &2 hook existed. Note: Don't damage cable&...
  • Page 63 Standard Operation Procedure Model: Process: Rework Face to IR plastic module(as pic). Take IR receiver from IR plastic module(as Note: Don't damage cable&light. pic) Put IR receiver&IR CABLE in Note: Don't damage cable material temporary storage. Pegatron 文號 Item Name Q'ty Item Version...
  • Page 64 Put it in material temporary storage. part),put it in material temporary Note: Don't mix screw. storage. Pegatron 文號 Item Name Q'ty Item Version Issue Date Difference PM3-00601-C7H002 80-C1BK03-00A01 HOTS-JAN/HP R1.02 DVT-R00 2008/2/14 Initial 13GP1570M330-1H2 JAN_HOTKEY_BRKT Item Name Q'ty Item Version Issue Date Difference electric screw driver #1 (1.0±0.2kgf/cm)
  • Page 65 Standard Operation Procedure Model: Process: Rework hook screw located boss 1.Take Hot Start module from LCD bottom frame,pull 1.Take out LCD bottom frame, Note:Don't scratch out Hot start cable.Note:Don't damage cable. plastic. 2.Put Hot Start module &cable separately in material 2.Put LCD bottom frame in material temporary temporary storage.