ABB PositionMaster EDP300 Manual
Digital positioner
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Also See for PositionMaster EDP300:
- Operating instruction (88 pages) ,
- Commissioning instruction (40 pages) ,
- Instruction (8 pages)
Table of Contents
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A B B M E A S U R E M E N T & A N A L Y T I C S | C O M M I S S I O N I N G I N S T R U C T I O N
PositionMaster EDP300
Digital Positioner
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Introduction
EDP300
The PositionMaster EDP300 has an integral mount
design, features a modular structure and offers an
outstanding price-performance ratio. Fully
automatic determination of the control parameters
and adaptation to the positioner allow for
considerable time savings as well as optimum
control behavior. Due to its characteristics, the
positioner is suited for even the most demanding
operating conditions.
Digital Positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on PositionMaster
EDP300 is available for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:
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Table of Contents
Related Manuals for ABB PositionMaster EDP300
Summary of Contents for ABB PositionMaster EDP300
- Page 1 — Introduction Additional Information EDP300 The PositionMaster EDP300 has an integral mount Additional documentation on PositionMaster design, features a modular structure and offers an EDP300 is available for download free of charge at outstanding price-performance ratio. Fully www.abb.com/positioners.
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Page 2: Table Of Contents
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Table of contents Change from one to two columns Installation ..............15 Safety ................4 General information and instructions ........4 Safety instructions ..............15 Warnings ..................4 External position sensors .............15... - Page 3 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Operation ..............38 Safety instructions ..............38 Parameterization of the device ........... 38 Menu navigation ..............38 Menu levels ................. 39 Start automatic adjustment .......... 40 ...
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Page 4: General Information And Instructions
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Change from one to two columns 1 Safety Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference. -
Page 5: Intended Use
/ or theft of data or information. ABB Automation Products GmbH and its affiliates are not liable for damages and / or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and / or theft of data or information. -
Page 6: Use In Potentially Explosive Atmospheres In Accordance With Atex And Iecex
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx Change from one to two columns Mounting Note Further information on the Ex-Approval of devices can be found The installation, commissioning, maintenance and repair of... -
Page 7: Operation With Flammable Gases
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D ATEX and IECEx temperature data Operation with flammable gases Type of protection Ex i, intrinsic safety Observe the following points when operating a device with flammable gases: Temperature Ambient temperature Surface temperature •... -
Page 8: Atex Und Iecex Electrical Data
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx ATEX und IECEx electrical data Type of protection Ex i, intrinsic safety Basic device Signal circuit (AI) Module for analog feedback (AO) Terminals +11 / −12... -
Page 9: Type Of Protection Ex N - Non-Sparking
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Type of protection Ex n - non-sparking Basic device Option modules Signal circuit (AI) Module for the emergency shutdown function Terminals +11 / −12 Terminals +85 / −86 Electrical values ≤ 22 mA; U ≤... -
Page 10: Use In Potentially Explosive Atmospheres In Accordance With Fm And Csa
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 3 Use in potentially explosive atmospheres in accordance with FM and CSA Change from one to two columns Mounting Note Further information on the Ex-Approval of devices can be found The installation, commissioning, maintenance and repair of... -
Page 11: Operation With Flammable Gases
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Temperature data Note Operation with flammable gases Observe the following points when operating a device with Legibility of the display is guaranteed at an ambient flammable gases: temperature of −20 to 70 °C. At 20 °C and lower, legibility can •... -
Page 12: Electrical Data
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 3 Use in potentially explosive atmospheres in accordance with FM and CSA Electrical data Basic device Module for analog feedback (AO) Signal circuit (AI) Terminals +31 / −32 Terminals +11 / −12 Temperature class T1 –... -
Page 13: Product Identification
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 4 Product identification Name plate Supply press: 0,14 ... 1 MP a Input: analog 4 - 20 mA Ambient temperature: -40°C ... 85°C Output: double acting Loss of electr. Supply: fall safe... -
Page 14: Transport And Storage
Transporting the device purposes: All devices delivered to ABB must be free from any hazardous Observe the following instructions: materials (acids, alkalis, solvents, etc.). •... -
Page 15: Installation
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 6 Installation External position sensors Safety instructions CAUTION Risk of injury due to incorrect parameter values! Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. -
Page 16: Mechanical Mounting
100 °C (212 °F). The cable glands require a mounting for the shielding and strain relief for the cable in addition. ABB optionally offers a cable gland and cable for the EDP300 Remote Version. EDP300 Control Unit for remote position sensor In this version the positioner is supplied without a position sensor. -
Page 17: Mounting On Linear Actuators
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Operating range for linear actuators: Mounting on linear actuators The operating range for linear actuators is ±45° symmetrically to For mounting on a linear actuator in accordance with DIN / IEC the longitudinal axis. The usable span within the operating range 534 (lateral mounting as per NAMUR), the following attachment is at least 25°... - Page 18 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Mechanical mounting 4. Hold the prepared positioner (with the mount bracket still loose) on the actuator so that the follower pin for the lever enters the follower guide to determine which tap holes on the positioner must be used for the mount bracket.
- Page 19 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D M10420-02 1 Increase linkage 2 Decrease linkage Figure 10: Positioner linkage M10419-01 Figure 9: Mounting on a columnar yoke The scale on the lever indicates the link points for the various stroke ranges of the valve.
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Page 20: Mounting On Control Valves
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Mechanical mounting Position of actuator bolt Mounting on control valves The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem. -
Page 21: Mounting On Rotary Actuator
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: M10424-01 Figure 16: Mounting the adapter on the positioner 1. Determine the mounting position (parallel to actuator or at 90°... -
Page 22: Electrical Connections
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation Electrical connections … Mechanical mounting Safety instructions DANGER Risk of explosion for devices with local communication interface (LCI) A local communication interface (LCI) may not be operated in hazardous areas. -
Page 23: Positioner / Edp300 Control Unit Electrical Connection
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Positioner / EDP300 Control Unit Electrical Connection D Limit 1 Limit 2 51 52 53 41 42 43 Limit 1 Limit 2 +11 -12 +81 -82 +83 -84 +51 -52 +41 -42... -
Page 24: Edp300 Remote Sensor Electrical Connection
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Electrical connections EDP300 Remote Sensor Electrical Connection Limit 1 Limit 2 Limit 1Limit 2 51 52 53 41 42 43 +51 -52 +41 -42 M10949 M10949 A Basic device... -
Page 25: Option Modules
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Option modules Set point signal analog (two-wire technology) Module for analog feedback AO* Terminals +11 / −12 Without any signal from the positioner (e.g. ‘no power’ or ‘initializing’) the module sets the output to > 20 mA (alarm level). - Page 26 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Electrical connections Module for the emergency shutdown function* Limit switch When the 24 V DC signal is interrupted, the I/P module executes The limit switch can either be equipped with proximity switches the respective safety function, depending on the mechanical or with potential-free microswitches.
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Page 27: Connection On The Device
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Connection on the device M 20 mm / 1/2" M10950 1 Blind plug 4 Terminals attachment set for digital feedback 2 Cable gland 5 Terminals basic device 3 Terminals for options modules... - Page 28 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Electrical connections Option modules Cross section Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) Flexible with wire end sleeve no 0.25 to 1.5 mm (AWG23 to AWG17)
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Page 29: Connection To Device - Edp300 Control Unit With Edp300 Remote Sensor
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Connection to device - EDP300 Control Unit with EDP300 Remote Sensor Housing 1 (EDP300 Control Unit) Housing 2 (EDP300 Remote Sensor) M 20 mm / M 20 mm / NPT 1/2" NPT 1/2"... - Page 30 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Electrical connections Electrical connection Connect the positioner (EDP300 Control Unit, housing 1) and remote position sensor (EDP300 Remote Sensor, housing 2), while following the instructions below: • The EDP300 Remote Sensor and the EDP300 Control Unit are adjusted to each other.
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Page 31: Connection To Device - Edp300 Control Unit For Remote Position Sensor
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Connection to device - EDP300 Control Unit for remote position sensor M 20 mm / M 20 mm / 1/2" 1/2" M10834-01 1 Terminals for remote position sensor 3 EMC Cable gland... -
Page 32: Installing The Option Modules
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation Installing the option modules … Electrical connections Electrical connection Note Connect the positioner (EDP300 Control Unit) and remote The supply voltage must be switched off before the option position sensor while observing the following instructions: modules are installed. -
Page 33: Installing The Mechanical Position Feedback
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Installing the mechanical position feedback 1. Loosen the screws for the housing cover and remove it. 2. Loosen all cable connections on the screw terminals. 1. Loosen the screws for the housing cover and remove it. -
Page 34: Setting The Mechanical Limit Switch With Proximity Switches
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 6 Installation … Installing the option modules Setting the mechanical limit switch with proximity Setting the mechanical limit switch with 24 V switches microswitches 1. Loosen the screws for the housing cover and remove it. -
Page 35: Pneumatic Connections
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Pneumatic connections Note Connection on the device The positioner must only be supplied with instrument air that is free of oil, water, and dust (in gas configuration with dried natural gas). The purity and oil content must meet the requirements of Class 3 according to DIN/ISO 8573-1. -
Page 36: Air Supply
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 7 Commissioning … 6 Installation Safety instructions … Pneumatic connections Air supply Note The electrical power supply and supply air pressure data indicated on the name plate must be complied with during Instrument air commissioning. - Page 37 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Moving to end positions after completion of automatic Moving to end positions with a new device adjustment Process display Process display 1. Use to move to the relevant end positions. 1. Use to switch to the Operating Mode menu.
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Page 38: Operation
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 8 Operation Safety instructions CAUTION Menu navigation Risk of injury due to incorrect parameter values! Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. -
Page 39: Menu Levels
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Menu levels There are three menu levels below the process display. Process display Information level Operating mode Diagnosis Auto Adjust Operator Page 1 Adaptive Signals View Control Manual SP Manual Sensor Configuration... -
Page 40: Start Automatic Adjustment
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 8 Operation … Parameterization of the device Start automatic adjustment Note The Auto Adjust function of the device can be configured and The ‘Autoadjust Mode’ can be preset at the configuration level in started in the ‘Operating mode’... -
Page 41: Maintenance
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 9 Maintenance 11 Supplemental specifications Actuator travel The positioner does not require any maintenance if it is used as intended under normal operating conditions. Rotation angle Note Manipulation by users shall immediately render the warranty for Used range 25 to 270°... -
Page 42: Transmission Data And Contributing Factors
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 11 Supplemental specifications Transmission data and contributing Ambient conditions factors Ambient temperature range Output Y1 During operation, storage, −40 to 85 °C (−40 to 185 °F) and transport −40 to 100 °C (−40 to 212 °F)*... -
Page 43: Appendix
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D 13 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted. -
Page 44: Control Drawing 901305
PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 13 Appendix Control Drawing 901305... - Page 45 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D...
- Page 46 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 13 Appendix … Control Drawing 901305...
- Page 47 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D...
- Page 48 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D … 13 Appendix … Control Drawing 901305...
- Page 49 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D...
- Page 50 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
- Page 51 PositionMaster EDP300 DIGITAL POSITIONER | CI/EDP300-EN REV. D Note...
- Page 52 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.