, a l way s c o n s u l t t h e c u r r e n t P I O N E E R Also test with Service Manual. A subscription to, or additional copies plug reversed u163 of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
http://www.xiaoyu163.com 3 7 63 1515 0 WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS. LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 650 nm...
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http://www.xiaoyu163.com 3 7 63 1515 0 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
http://www.xiaoyu163.com 1. SERVICE PRECAUTIONS 3 7 63 1515 0 1.1 NOTES ON SOLDERING • For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
http://www.xiaoyu163.com 1.3 WHEN REPLACING DVD MECHA ASSY 3 7 63 1515 0 [ Removing the DVD MECHA Assy ] Before removing Pickup PCB and DVD PCB connector, short circuit the position shown in Fig. 1 usinga soldering iron. If you remove the DVD MECHA Assy with no soldering, the Laser may be damaged. [ Installing the DVD MECHA Assy ] Remove all the soldering on the short circuit position after the connection of Pickup PCB and DVD PCB connector.
http://www.xiaoyu163.com 2. SPECIFICATIONS 3 7 63 1515 0 2.1 SPECIFICATIONS, DISC/CONTENT FORMAT AND ACCESORRIES • Amplifier section Disc/content format playback compatibility Continuous Power Output (FTC): Front, Center, Surround This player is compatible with a wide range of ....15 W per channel* disc types (media) and formats.
http://www.xiaoyu163.com 2.2 PANEL FACILITIES 3 7 63 1515 0 Front panel L 13942296513 OPEN/CLOSE 11 USB interface Opens/closes the disc tray. Connect a USB device for playback. DVD/CD Selects the DVD/CD function and starts/ pauses/resumes playback. Stops playback. Selects the USB function and starts/pauses playback.
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http://www.xiaoyu163.com 3 7 63 1515 0 Display 1 DTS 8 RDM Lights during playback of a DTS source. Lights during random play. 2 PRGSVE 9 kHz/MHz Lights when progressive scan video signal is Indicates the frequency unit shown in the given from the component video output character display (kHz for AM, MHz for FM).
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F.S.SURR – Selects Front Stage Surround Advance mode. SURROUND – Selects a Surround mode or switches to stereo playback. ADVANCED – Selects a Pioneer original STANDBY/ON surround mode Switches the system on or into standby. SOUND – Accesses the sound menu to Function select buttons adjust the tone, bass and treble, etc.
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See Basic playback controls, Disc playback features and USB playback for an explanation of these controls. TV CONTROL buttons These control Pioneer flat panel TVs. SHIFT Press to access the controls highlighted in green. SOUND RETRIEVER – Press to restore CD quality sound to compressed audio sources.
http://www.xiaoyu163.com 3. BASIC ITEMS FOR SERVICE 3 7 63 1515 0 3.1 CHECK POINTS AFTER SERVICING Check points after servicing (HTZ and system audio) To keep the product quality after servicing, confirm recommended check points shown below. Procedures Check points The version of the firmware must be latest.
http://www.xiaoyu163.com 3.3 JIGS LIST 3 7 63 1515 0 Jigs list Name Jig No. Remarks Service Remote Control Unit GGF1381 Adjustment, diagnosis DVD Test Disc (DVD-Video) GGV1025 Check of DVD-Video CD Test Disc STD-905 Check of CD DVD Data Disc GGV1326 ID data setting Speaker Cable with terminal...
DEC_MUTE DSP DI DSP DI DSP DO DSP DO (XV-DV575 : XWM3440) DSP CK DSP CK DSP RST DSP RST (XV-DV580 : XWM3441) DSP SS DSP SS BUSY BUSY DSP HREQ DSP HREQ DSP MODE DSP MODE DIR DO DIR DO...
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http://www.xiaoyu163.com 3 7 63 1515 0 OPT IN SR PLUS MCACC JA5931 JA4602 JA4901 XKN3015 GP1FAV51RKBF RKN1004 JA402 XKB3061 (VKB1153) Cb COMPONENT VIDEO OUTPUT JA403 COMPOSITE XKB3069- VIDEO OUTPUT L 13942296513 17P FFC (XDD3263) CN3112 XKB3062 TVIN_L AUDIO IN TVIN_R 27P FFC (XDD3261-) PG13KA-F07...
http://www.xiaoyu163.com 4.2 OVERALL BLOCK DIAGRAM 3 7 63 1515 0 (NON-DSP REMOCON SENSOR model only) Sub Mic Main FL DRIVER IC5901 COMPLEX ASSY IC3921 USB DP To BE IC USB DM V+10 VE+5 HP SEL SYSTEM POWER USB POWER µ-com CONTROL IC5502 MUTE...
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http://www.xiaoyu163.com 3 7 63 1515 0 NOTES for destination • NON-DSP model : 385K, 395K, 170 , 171, 270, 272 • DSP model : 373, 575, 580, 777 • EU model : 575, 580 • RUSSIA model : 385K, 395K REMOCON SENSOR •...
http://www.xiaoyu163.com 5. DIAGNOSIS 3 7 63 1515 0 5.1 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed How to diagnose In the case mentioned above, degradation of the laser diodes (LDs) mounted on the Pickup PCB is suspected.
http://www.xiaoyu163.com 5.2 DVD TROUBLE SHOOTING 3 7 63 1515 0 Symptoms that may occur when any of the following ICs is in failure Symptoms EEP ROM User's data cannot be stored in memory. (08 DVDM Assy : IC204) The ID number is lost. Flash ROM The power cannot be turned on.
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http://www.xiaoyu163.com 3 7 63 1515 0 Symptoms Diagnosis Contents Possible Defective Points A tray cannot be opened. Does the voltage of CN965-pin 3 and pin 5 on the 08 DVDM Assy change normally ? (An opening screen is DVD MECHA Assy Pin 3 (CLOSE (TRIN)): Tray is fully closed: "L"...
http://www.xiaoyu163.com 5.3 CIRCUIT DESCRIPTION OF DIGITAL AMP SECTION 3 7 63 1515 0 3.3 V 20 V To UCOM XOTW TAS5122DCA TAS5508BPAG Gate Drive Timing Filter Control PCM Signal PCM -> PWM Gate Volume From Drive Protection DVD or ADC IC3101 IC3201, IC3301, IC3401 *1 XSD...
http://www.xiaoyu163.com 5.4 SPECIFICATIONS OF PROTECTION CIRCUITS FOR DIGITAL AMP SECTION 3 7 63 1515 0 The protection circuits for the Digital Amplifier are activated, following the specifications shown below. The error indication on the FL display shows the reason a protection circuit was activated. Upon diagnosis of the Digital Amplifier, refer to the specifications for the protection circuits here and the overview of the Digital Amplifier circuitry.
http://www.xiaoyu163.com 6. SERVICE MODE 3 7 63 1515 0 6.1 TEST MODE Test Mode Functional Specification 1 Test mode entry In the power ON state, press the [ESC] key and [TEST] key in order of the Test mode remote control unit. •...
http://www.xiaoyu163.com 6.2 DISPLAY SPECIFICATIONS OF THE TEST MODE 3 7 63 1515 0 Character in bold : Item name : Information display 1 Address indication a Disc sensing [DSC – * * *] The address being traced is displayed in number. The type of discs loaded is displayed.
http://www.xiaoyu163.com 6.3 FUNCTIONAL SPECIFICATIONS OF THE SHORTCUT KEY 3 7 63 1515 0 Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key Command Contents Conditions Remote Control Key Name...
http://www.xiaoyu163.com 6.4 SPECIFICATIONS OF MODEL INFORMATION DISPLAY 3 7 63 1515 0 To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key. • Display contents Don't care. Character in bold : Item name : Information display L 13942296513...
http://www.xiaoyu163.com 6.5 FUNCTIONAL SPECIFICATIONS OF THE SERVICE MODE 3 7 63 1515 0 • Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗...
http://www.xiaoyu163.com 6.6 SERVICE TEST MODE 3 7 63 1515 0 1. Configuration and conditions during checking • Emergency shut down will not happen even if breakdown happens in the Service Test mode. (Just ignore it) • POWER ON in test mode can be done in less than 1 minute even when emergency shut down happens when error is detected.
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http://www.xiaoyu163.com 3 7 63 1515 0 [For NON-DSP Model Only] [Function] [display] DVD/CD S E R S E R TUNER S E R LINE1 S E R (Europe) LINE(2) S E R (general Line function) [Only for models without DSP] •...
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http://www.xiaoyu163.com 3 7 63 1515 0 O V E • No abnormality if "OVERTEMP" display does not come on when POWER ON in the NORMAL MODE again. (The TEMP could have just gone up temporarily. Try reducing the volume) • When the "OVERTEMP" display comes on again, the following conditions are some possibilities: 1.
http://www.xiaoyu163.com 6.7 DISPLAY SPECIFICATIONS OF DSP ERROR 3 7 63 1515 0 _ _ _ _ - U M 9 [FL display] 96k (This character is displayed while the source is 88.2 or 96 kHz PCM) DSP MUTE (This character is displayed while DSPMUTE is active) DIR UNLOCK (This character is displayed while DIR is UNLOCK) Space The name of an error is displayed by four characters.
http://www.xiaoyu163.com 7. DISASSEMBLY 3 7 63 1515 0 Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
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http://www.xiaoyu163.com 3 7 63 1515 0 Front Panel Section Remove the two screws. Unhook the five hooks. Bottom view L 13942296513 Note A: Do not use an electric screwdriver. If the screws are over-tightened, the screw threads may be damaged. Remove the front panel section.
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http://www.xiaoyu163.com 3 7 63 1515 0 DVD MECHA Assy Short-circuit two positions soldering. Pickup PCB Note: After replacement, connect the flexible cable, then remove the soldered joint (open). Disconnect the three flexible cables. CN966 CN964 CN965 08 DVDM Assy Rear view Rear view Remove the four screws.
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http://www.xiaoyu163.com 3 7 63 1515 0 Arrangement of The Flexible Cables 5 mm from the edge Double sided tape (ZTB-500-10) Length: 15 mm Flexible cable for PICKUP Flexible cable Length: 50 mm L 13942296513 Bottom view Bottom view Double sided tape (ZTB-500-10) Length: 20 mm Flexible cable for LOADING...
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http://www.xiaoyu163.com 3 7 63 1515 0 Removal of DVD MECHA Assy Parts NOTE NOTE Disassemble only the DVD MECHA Assy parts listed here. 1. In case of the TRAVERSE Assy, install it from (1) to (4) Minute adjustments are needed if the disassembly is done. in order.
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http://www.xiaoyu163.com 3 7 63 1515 0 NOTE 4: RACK LOADING / MAIN GEAR / PULLEY GEAR 1. In case of the Pulley Motor installation, check if the (Refer to Fig. 4-A) 1. Unlock the support 2 and remove the Gear Pulley. value of the Fig.
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http://www.xiaoyu163.com 3 7 63 1515 0 NOTE 1. In case of the Clamper Assy installation, install correctly as Fig. 5-B. Feed Motor Gear Motor Plate Clamper Check Lock Clamper TRAVERSE Assy Fig. 5-B Gear Feed 6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR (R) (Refer to Fig.
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http://www.xiaoyu163.com 3 7 63 1515 0 SW PCB Assy ~ FEED MOTOR ~ WHITE (4) BROWN (3) ~ SPINDLE MOTOR ~ YELLOW (2) GREEN (1) Fig. 7-D TRAVERSE Assy Check Hook • Loosen the wire in the direcion of the arrow. Fig.
http://www.xiaoyu163.com 8. EACH SETTING AND ADJUSTMENT 3 7 63 1515 0 8.1 ID NUMBER AND ID DATA SETTING Caution: For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM) and for the DVD players possessing HDMI output, for HDCP process, it is necessary that an individual ID number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed.
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http://www.xiaoyu163.com 3 7 63 1515 0 ID Number Confirmation Mode To enter ID Number Confirmation Mode after the ID number and • Indication of an ID number already set the ID data are set, press the ESC key then the STEREO key. An ID number already set is displayed in the following cases: 1) When the ESC key then the CLEAR key are pressed, user The ID number already set is displayed.
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(If the DVD DATA DISC has already been loaded, the unit does If the data cannot be read from the disc, the unit will be exited not start reading the data. In this case, open then close the ID Data Input Mode and proceed to the display of “Pioneer” tray.) logo.
http://www.xiaoyu163.com 9. EXPLODED VIEWS AND PARTS LIST 3 7 63 1515 0 NOTES: Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
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• • • • • • • • • • • • • • • Setup Guide (English/French) See Contrast table (2) (2) CONTRAST TABLE XV-DV575/KUCXJ and XV-DV580/KUCXJ are constructed the same except for the following: XV-DV575/ XV-DV580/ Mark No. Symbol and Description KUCXJ...
http://www.xiaoyu163.com 9.2 EXTERIOR SECTION 3 7 63 1515 0 Part No. 21 (Heat sink WHTS) should be replaced each time a new IC (08 DVDM ASSY IC201) is being replaced. L 13942296513 Refer to "9.3 DVD MECHA ASSY". u163 XV-DV575 http://www.xiaoyu163.com...
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NSP 29 Display Window WHTS XAK3602 NSP 30 Front Panel WHTS See Contrast table (2) (2) CONTRAST TABLE XV-DV575/KUCXJ and XV-DV580/KUCXJ are constructed the same except for the following: XV-DV575/ XV-DV580/ Mark No. Symbol and Description KUCXJ KUCXJ 3 SYSMAIN Assy...
http://www.xiaoyu163.com 9.3 DVD MECHA ASSY 3 7 63 1515 0 Note : Check if the correct grease is applied for each position. Cannot supply separately. If the repair is needed, replace the LOADER SUB Assy. Lubricating oil GYA1001 Lubricating oil GYA1001 Lubricating oil GYA1001...
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http://www.xiaoyu163.com DVD MECHA ASSY PARTS LIST Mark No. Description Part No. 3 7 63 1515 0 LOADING MOTOR PCB Assy A2ZX01A610 Cord Jumper (5P) 12C1053601 SW PCB Assy A2ZX01A640 Cord Jumper (6P) 12C1063201 Switch (SW2) 0500101036 Switch (SW1) 0515S32003 Cord Jumper (24P) 122F003101 FEED Motor 1515T98006...
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http://www.xiaoyu163.com 3 7 63 1515 0 SYSMAIN ASSY (RL) : AUDIO DATA SIGNAL ROUTE (Rear Lch) (RR) : AUDIO DATA SIGNAL ROUTE (Rear Rch) (FL) CN3211 : AUDIO DATA SIGNAL ROUTE (Front Lch) AKE7121- (FR) : AUDIO DATA SIGNAL ROUTE (Front Rch) (SW) : AUDIO DATA SIGNAL ROUTE (Sub woofer ch) : AUDIO DATA SIGNAL ROUTE (Center ch)
http://www.xiaoyu163.com 11. PCB CONNECTION DIAGRAM 3 7 63 1515 0 NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2.
http://www.xiaoyu163.com 11.1 DSP ASSY 3 7 63 1515 0 SIDE A SIDE B DSP ASSY DSP ASSY R966 L 13942296513 (ANP7570-C) (ANP7570-C) u163 XV-DV575 http://www.xiaoyu163.com...
LIST OF ASSEMBLIES 1..DSP ASSY AWX8706 1..08 DVDM ASSY AWM8118 1..POWER SUPPLY UNIT XWR3018 1..SYSMAIN ASSY (XV-DV575) XWM3440 1..SYSMAIN ASSY (XV-DV580) XWM3441 1..FM/AM TUNER UNIT AXX7250 1..COMPLEX ASSY XWM3429 CONTRAST OF PCB ASSEMBLIES L 13942296513 SYSMAIN ASSY XWM3440 and XWM3441 are constructed the same except for the following:...
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. IC 3201 (A,267,44) DIGITAL AMP IC TAS5122DCA 3 7 63 1515 0 R 202 RS1/16SS8201F R 205,206 RS1/16SS1502F IC 3301 (A,237,44) DIGITAL AMP IC TAS5122DCA R 208,209,281,634 RS1/10S0R0J IC 3401 (A,207,44) DIGITAL AMP IC TAS5122DCA R 221,225 RAB4CQ330J...
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. L 5932 (A,74,102) CHIP SOLID INDUCTOR QTL1013 R 3135 (A,185,42) RS1/16S102J 3 7 63 1515 0 L 5933 (A,62,103) CHIP SOLID INDUCTOR QTL1013 R 3141 (A,285,98) RS1/16S331J R 3142 (A,291,99) RS1/16S331J L 5934 (A,62,98) CHIP SOLID INDUCTOR QTL1013...
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. R 3325 (A,250,37) RS1/10S821J R 3916 (A,220,19) RS1/16S472J 3 7 63 1515 0 R 3326 (A,223,37) RS1/10S821J R 3921 (A,202,16) RS1/16S8R2J R 3327 (A,253,84) RS1/10S3R3J R 3923 (A,200,16) RS1/16S103J R 3328 (A,237,84) RS1/10S3R3J R 3924 (A,200,13)
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. 3 7 63 1515 0 R 5519 (A,106,29) RS1/16S103J C 1501 (A,90,44) CKSRYB103K50 R 5520 (A,103,29) RS1/16S103J C 1502 (A,97,44) CKSRYB104K16 R 5521 (A,108,41) RS1/16S221J C 1505 (A,87,46) CEAT101M10 R 5522 (A,109,49) RAB4C221J C 3101 (A,229,14)
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. C 3244 (A,257,54) CKSRYB331K50 C 3437 (A,195,99) CKSRYB103K50 3 7 63 1515 0 C 3438 (A,195,105) CKSRYB103K50 C 3301 (A,246,38) CKSQYB105K16 C 3302 (A,228,38) CKSQYB105K16 C 3439 (A,195,102) CKSRYB103K50 C 3303 (A,237,33) CKSRYB104K16 C 3440 (A,195,108)
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. C 5508 (A,88,29) CKSRYB103K50 R 5903 (B,56,50) RS1/16S221J 3 7 63 1515 0 C 5509 (A,83,35) CKSRYB104K16 R 5904 (B,48,45) RS1/16S823J C 5517 (A,82,42) CKSRYB103K50 R 5951 (B,20,48) RS1/16S470J C 5518 (A,82,44) CKSRYB104K16 R 5954 (B,31,33)
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http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. IC 951 (B,96,55) IC TC74VHC08FTS1 R 852 (A,40,37) RS1/16S222J 3 7 63 1515 0 Q 801 (B,28,40) TRANSISTOR RT1N241M R 855 (A,48,45) RS1/16S103J L 602 (B,87,49) CHIP SOLID INDUCTOR QTL1013 R 856 (B,40,46) RS1/16S103J...
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http://www.xiaoyu163.com Mark No. Description Part No. 3 7 63 1515 0 POWER SUPPLY UNIT POWER SUPPLY UNIT has no service part. FM/AM TUNER UNIT FM/AM TUNER UNIT has no service part. L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...