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Table of Contents
Related Manuals for ABB ACS880 P940 Series
Summary of Contents for ABB ACS880 P940 Series
- Page 1 — ABB INDUSTRIAL DRIVES ACS880…+P940 and +P944 drive modules Supplement...
- Page 3 ACS880…+P940 and +P944 drive modules Supplement Table of contents 4. Mechanical installation 5. Electrical installation © 2019 ABB Oy. All Rights Reserved. 3AUA0000145446 Rev E EFFECTIVE: 2019-10-15...
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Page 5: Table Of Contents
Preventing the recirculation of hot air ............Installing drives above one another ............Free space requirements ................ Planning the cabling outside cabinet ............Installing ABB common mode filters (option +E208) ........4 Mechanical installation Contents of this chapter ................Safety .................... - Page 6 6 Table of contents 5 Electrical installation Contents of this chapter ................Warnings ................... Power cable connection diagram ............... Cable connection procedure – ACS880-11… and ACS880-31… +P940 drive modules . Cable connection procedure (IEC) – ACS880-01… +P940 and +P944 drive modules . Preparing the cable ends for connection and making 360-degree grounding at the cable entry plate ................
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Page 7: Table Of Contents
Table of contents 7 9 Dimension drawings – ACS880-11 and ACS880-31 Contents of this chapter ................R3 – Option +P940 (IP20, UL Type Open) ............ R6 – Option +P940 (IP20, UL Type Open) ........... R8 – Option +P940 (IP20, UL Type Open) ............ Further information... -
Page 9: Introduction To The Supplement
Introduction to the supplement 9 Introduction to the supplement Contents of this chapter This chapter describes the supplement. Applicability This supplement is applicable to these drive modules: • ACS880-01 frames R1 to R9 with options +P940 and +P944 • ACS880-11 frames R3, R6 and R8 with option +P940 •... -
Page 10: Purpose Of This Supplement
10 Introduction to the supplement The manual is written for readers worldwide. Both SI and imperial units are shown. Purpose of this supplement The supplement gives you instructions on how to install the drive module into a user-defined cabinet. For generic guidelines in planning the installation of drive modules into a user-defined cabinet, see Drive modules cabinet design and construction instructions (3AUA0000107668 [English]). -
Page 11: Hardware Description
Hardware description 11 Hardware description Contents of this chapter This chapter briefly describes the construction of the drive module options +P940 and +P944. Product overview Drives with option +P940 and +P944 are modules to be installed into a user-defined cabinet. Drive type Option code Degree of protection... -
Page 12: Layout Of Option +P940 (Ip20, Ul Type Open)
12 Hardware description Layout of option +P940 (IP20, UL Type Open) The image below shows the layout of an example drive module, ACS880-01 frame R8. Control panel Four fastening points at the back of the drive Heatsink Lifting eyes Control unit... -
Page 13: Layout Of Option +P944 (Ip20, Ul Type Open)
Hardware description 13 Layout of option +P944 (IP20, UL Type Open) The image below shows the layout of an example drive module, ACS880-01 frame R5. Control panel Front cover Four fastening points at the back of the drive Heatsink Lifting eyes... -
Page 15: Guidelines For Planning The Cabinet Installation
The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover. -
Page 16: Vibration Dampers
16 Guidelines for planning the cabinet installation Vibration dampers Vibration dampers are not needed in cabinet installations of ACS880-01, ACS880-11 and ACS880-31 drive modules. Layout example An example cabinet layout is shown below. Air inlet Drive module with control unit and control panel Air outlet Input power cable including the protective ground conductor (PE) of the drive... -
Page 17: Minimum Air Inlet And Outlet Grating Sizes
Guidelines for planning the cabinet installation 17 Roof air flow viewed from top: Minimum air inlet and outlet grating sizes Make sure that the air inlet and outlets are large enough to allow sufficient air flow in and out of the cabinet. This is critical for the correct cooling of the drive module. See the minimum grating sizes below. -
Page 18: Installing Drives Above One Another
18 Guidelines for planning the cabinet installation Main air flow in Drive Main air flow out Air inlet filter Air baffle plate Air outlet filter ￭ Installing drives above one another Air flow through the drive Mounting plate that allows air flow Air baffle Minimum spacing between the drives... -
Page 19: Free Space Requirements
See the cable routing instructions in the hardware manual. Installing ABB common mode filters (option +E208) Common mode filter kits are available as options from ABB. For drive modules without the cable entry box, hang the common mode filter ring on the cabinet structure. -
Page 21: Mechanical Installation
Mechanical installation 21 Mechanical installation Contents of this chapter This chapter gives guidelines for the mechanical installation of the drive module into a cabinet. Safety WARNING! For frame sizes R4 to R9: Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. -
Page 22: Examining The Installation Site
22 Mechanical installation Examining the installation site See the drive hardware manual for • allowed ambient conditions in chapter Technical data • allowed installation positions. Examine the installation site: • The installation site is sufficiently ventilated or cooled to remove heat from the drive. See the technical data. -
Page 23: Unpacking And Examining The Delivery
Mechanical installation 23 Unpacking and examining the delivery Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type. ￭... -
Page 24: Acs880-01 Frame R3
24 Mechanical installation ￭ ACS880-01 frame R3 The figure below shows the drive package with its contents. 3AXD50000010880 Cardboard trays 6…8 Cushions Mounting template Straps Cardboard sleeve Plastic bag Cardboard spacer Drive with factory installed options Cardboard support To unpack: •... -
Page 25: Acs880-01 Frame R4
Mechanical installation 25 ￭ ACS880-01 frame R4 The figure below shows the drive package with its contents. 3AXD50000006259 Straps Drive with factory installed options Cardboard support Cardboard spacer 3…5 Cushions CDPI-01 assembly kit Sleeve Main cable clamp kit Trays Panel holder To unpack: •... -
Page 26: Acs880-01 Frame R5
26 Mechanical installation ￭ ACS880-01 frame R5 The figure below shows the drive package with its contents. 3AXD50000006291 Straps Cardboard spacer Drive with factory installed options Sleeve Cardboard box for panel holder Trays 4…5 Cushions Panel holder To unpack: • Cut the straps (1) •... -
Page 27: Acs880-01 Frames R6 To R9
Mechanical installation 27 ￭ ACS880-01 frames R6 to R9 The figure below shows the drive package with its contents. 3AXD50000012445 Drive with factory installed options Pallet tray Cardboard cover VCI bag Stopper Straps To unpack: • Cut the straps (6) •... -
Page 28: Acs880-11 And Acs880-31 Frame R3
28 Mechanical installation ￭ ACS880-11 and ACS880-31 frame R3 The figure below shows the drive package with its contents. 3AXD50000041449 Mounting template Trays Straps Sleeve Drive with factory installed options 6…7 Package cushion To unpack: • Cut the straps (2) •... -
Page 29: Acs880-11 And Acs880-31 Frame R6
Mechanical installation 29 ￭ ACS880-11 and ACS880-31 frame R6 The figure below shows the drive package with its contents. 3AXD50000038252 Printed quick guides and manuals, multilingual Cardboard cover residual voltage warning sticker Accessories Pallet Mounting template VCI bag Straps Plywood support Plastic bag Packing brackets and screws Drive with factory installed options... -
Page 30: Acs880-11 And Acs880-31 Frame R8
30 Mechanical installation ￭ ACS880-11 and ACS880-31 frame R8 The figure below shows the drive package with its contents. 3AXD50000106974 Printed quick guides and manuals, multilingual Tray residual voltage warning sticker VCI bag Sleeve Mounting template Plywood supports Straps Pallet Plastic bag Drive with factory installed options Packing brackets... -
Page 31: Installing The Drive
Mechanical installation 31 Installing the drive 1. See the dimension drawings. Mark the locations for the four mounting holes. 2. Start the screws or bolts into the mounting holes. 3. Position the drive onto the screws. 4. Tighten the screws in the wall securely. -
Page 33: Electrical Installation
Electrical installation 33 Electrical installation Contents of this chapter This chapter tells you how to install the power and control cables to the drive module. For other electrical installation instructions that concern the drive, see the hardware manual. Warnings WARNING! Obey the safety instructions of the drive. -
Page 34: Power Cable Connection Diagram
Use a separate grounding PE cable (1a) or a cable with a separate PE conductor (1b) if the conductivity of the shield does not meet the requirements for the PE conductor. ABB recommends 360° grounding if shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board. -
Page 35: Cable Connection Procedure - Acs880-11
Electrical installation 35 Cable connection procedure – ACS880-11… and ACS880-31… +P940 drive modules Connect the power cables as described in the hardware manual. Cable connection procedure (IEC) – ACS880-01… +P940 and +P944 drive modules This section gives instructions on how to connect the power cables. For US cabling instructions, see the quick installation guide. -
Page 36: Connecting The Twisted Shields And Phase Conductors Of The Power Cables
36 Electrical installation WARNING! Apply grease to stripped aluminum conductors before attaching them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions. Aluminum-aluminum contact can cause oxidation in the contact surfaces. 3. If fire insulation is used, make an opening in the mineral wool sheet according to the diameter of the cable. -
Page 37: Installing The Drive Module Shelves And Connecting The Cables
Electrical installation 37 Installing the drive module shelves and connecting the cables ￭ ACS880-01 frames R1 and R2 1. Attach the mechanical support shelf for the power cables to the drive module. 2. Connect the twisted shields of the power cables to the grounding terminals. 3. -
Page 38: Connecting The Control Cables - Acs880-01 Frames R1 And R2
38 Electrical installation 4. Install the shelves for grounding the additional PE conductor of the input cable and the pair-cable shields and grounding wires of the control cables. 5. Connect the additional PE conductor of the input cable to the grounding shelf. 6. - Page 39 Electrical installation 39 4. Ground the pair-cable shields to the clamps. Leave the other end of the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V. 5. Connect the conductors to the appropriate terminals of the control unit (see the default I/O connections in the hardware manual).
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Page 40: Acs880-01 Frame R3
40 Electrical installation ￭ ACS880-01 frame R3 1. Attach the mechanical support shelf for the power cables to the drive module. 2. Connect the twisted shields of the power cables to the grounding terminals. 3. Connect the phase conductors of the input cable to the L1, L2 and L3 terminals and the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals. - Page 41 Electrical installation 41 4. Install the shelves for grounding the additional PE conductor of the input cable and the pair-cable shields and grounding wires of the control cables. 5. Connect the additional PE conductor of the input cable to the grounding shelf. 6.
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Page 42: Connecting The Control Cables - Acs880-01 Frame R3
42 Electrical installation Connecting the control cables – ACS880-01 frame R3 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). 2. Ground the outer shields of all control cables 360 degrees at the cabinet entry. 3. -
Page 43: Acs880-01 Frames R4 And R5
Electrical installation 43 ￭ ACS880-01 frames R4 and R5 1. Install the control panel holder. Connect the wire. - Page 44 44 Electrical installation 2. Remove the shroud on the power cable terminals by releasing the clips and lifting the shroud up from the sides with a screwdriver. Knock out holes in the shroud for the cables to be installed. 3. Attach the mechanical support shelf for the power cables to the drive module. Note: This shelf is not included with option +C135.
- Page 45 Electrical installation 45 4. Attach the mechanical support shelf for the power cables to the mounting plate. Note: This shelf is not included with option +C135. 5. Connect the twisted shields of the power cables to the grounding terminals. 6. Attach the power cables with the clamps to the power cable support shelf or, with option +C135, to the flange bottom bracket.
- Page 46 46 Electrical installation 7. Connect the phase conductors of the input cable to the L1, L2 and L3 terminals and the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals. Connect the brake resistor conductors (if present) to the R+ and R- terminals. Tighten the screws to the torque given in the figure below.
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Page 47: Connecting The Control Cables - Acs880-01 Frames R4 And R5
Electrical installation 47 Connecting the control cables – ACS880-01 frames R4 and R5 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). 2. Ground the outer shields of all control cables 360 degrees at the cabinet entry. 3. -
Page 48: Acs880-01 Frames R6 To R9
48 Electrical installation ￭ ACS880-01 frames R6 to R9 1. Remove the shroud on the power cable terminals by releasing the clips and lifting the shroud up from the sides with a screwdriver. Knock out holes in the shroud for the cables to be installed. - Page 49 Electrical installation 49 4. Connect the phase conductors of the input cable to the L1, L2 and L3 terminals and the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals. Connect the brake resistor conductors (if present) to the R+ and R- terminals. Tighten the screws to the torque given in the figure below.
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Page 50: Connecting The Control Cables - Acs880-01 Frames R6 To R9
50 Electrical installation 5. Reinstall the shroud on the power cable terminals 6. Go to section Connecting the control cables – ACS880-01 frames R6 to R9 (page 50). Connecting the control cables – ACS880-01 frames R6 to R9 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). -
Page 51: Installation Checklist
Installation checklist 51 Installation checklist Contents of this chapter This chapter contains a list for checking the mechanical and electrical installation of the drive. Checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions. - Page 52 52 Installation checklist Check that … The placement of optional modules and other equipment inside the cabinet and on the cabinet door is correct. The mounting of optional modules and other equipment is correct. Internal cabling of the cabinet assembly Main circuit: •...
- Page 53 Installation checklist 53 Check that … The supply voltage matches the nominal input voltage of the drive. Check the type designation label. The input power cable has been connected to the appropriate terminals, the phase order is right, and the terminals have been tightened. (Pull on the conductors to check.) Appropriate AC fuses and a main disconnector have been installed.
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Page 55: Technical Data
Technical data 55 Technical data Contents of this chapter This chapter contains some technical data of the drive module. For other data, see the hardware manual. Dimensions, weights and free space requirements ACS880-01… +P940 Frame IP 20 UL Type Open Height Width Depth... -
Page 56: Degree Of Protection
56 Technical data ACS880-01… +P944 Frame IP 20 UL Type Open Height Width Depth Weight Height Width Depth Weight 14.80 6.10 9.82 17.17 6.81 10.29 16.8 22.17 7.99 10.80 20.2 25.70 7.99 10.77 39.8 22.35 9.92 14.07 48.6 25.39 11.18 14.35 59.8 28.0... -
Page 57: Dimension Drawings - Acs880-01
Dimension drawings – ACS880-01 57 Dimension drawings – ACS880-01 Contents of this chapter This chapter contains dimension drawings of the ACS880-01 drive module. -
Page 58: R1 - Option +P940 (Ip20, Ul Type Open)
58 Dimension drawings – ACS880-01 R1 – Option +P940 (IP20, UL Type Open) -
Page 59: R1 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 59 R1 – Option +P944 (IP20, UL Type Open) -
Page 60: R2 - Option +P940 (Ip20, Ul Type Open)
60 Dimension drawings – ACS880-01 R2 – Option +P940 (IP20, UL Type Open) -
Page 61: R2 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 61 R2 – Option +P944 (IP20, UL Type Open) -
Page 62: R3 - Option +P940 (Ip20, Ul Type Open)
62 Dimension drawings – ACS880-01 R3 – Option +P940 (IP20, UL Type Open) -
Page 63: R3 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 63 R3 – Option +P944 (IP20, UL Type Open) -
Page 64: R4 - Option +P940 (Ip20, Ul Type Open)
64 Dimension drawings – ACS880-01 R4 – Option +P940 (IP20, UL Type Open) -
Page 65: R4 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 65 R4 – Option +P944 (IP20, UL Type Open) -
Page 66: R5 - Option +P940 (Ip20, Ul Type Open)
66 Dimension drawings – ACS880-01 R5 – Option +P940 (IP20, UL Type Open) -
Page 67: R5 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 67 R5 – Option +P944 (IP20, UL Type Open) -
Page 68: R6 - Option +P940 (Ip20, Ul Type Open)
68 Dimension drawings – ACS880-01 R6 – Option +P940 (IP20, UL Type Open) -
Page 69: R6 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 69 R6 – Option +P944 (IP20, UL Type Open) -
Page 70: R7 - Option +P940 (Ip20, Ul Type Open)
70 Dimension drawings – ACS880-01 R7 – Option +P940 (IP20, UL Type Open) -
Page 71: R7 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 71 R7 – Option +P944 (IP20, UL Type Open) -
Page 72: R8 - Option +P940 (Ip20, Ul Type Open)
72 Dimension drawings – ACS880-01 R8 – Option +P940 (IP20, UL Type Open) -
Page 73: R8 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 73 R8 – Option +P944 (IP20, UL Type Open) -
Page 74: R9 - Option +P940 (Ip20, Ul Type Open)
74 Dimension drawings – ACS880-01 R9 – Option +P940 (IP20, UL Type Open) -
Page 75: R9 - Option +P944 (Ip20, Ul Type Open)
Dimension drawings – ACS880-01 75 R9 – Option +P944 (IP20, UL Type Open) -
Page 77: Dimension Drawings - Acs880-11 And Acs880-31
Dimension drawings – ACS880-11 and ACS880-31 77 Dimension drawings – ACS880-11 and ACS880-31 Contents of this chapter This chapter contains dimension drawings of ACS880-11 and ACS880-31 drive modules. -
Page 78: R3 - Option +P940 (Ip20, Ul Type Open)
78 Dimension drawings – ACS880-11 and ACS880-31 R3 – Option +P940 (IP20, UL Type Open) -
Page 79: R6 - Option +P940 (Ip20, Ul Type Open)
Dimension drawings – ACS880-11 and ACS880-31 79 R6 – Option +P940 (IP20, UL Type Open) -
Page 80: R8 - Option +P940 (Ip20, Ul Type Open)
80 Dimension drawings – ACS880-11 and ACS880-31 R8 – Option +P940 (IP20, UL Type Open) -
Page 81: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels. - Page 82 3AUA0000145446E © 2019 ABB Oy. All Rights Reserved. Specifications subject to change without notice.