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Sealey SM5.V3 Instructions Manual

Sealey SM5.V3 Instructions Manual

Metal cutting band saw 3-speed 150mm 230v
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thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
refer to
wear eye
instruction
protection
manual
1. safety
1.1.

electRical safety

waRning! it is the user's responsibility to check the following:
ˆ
check all electrical equipment and appliances to ensure that they are safe before using. inspect power supply leads, plugs and all
electrical connections for wear and damage. sealey recommend that an rcd (residual current device) is used with all electrical
products. You may obtain an rcd by contacting your local sealey dealer.
if the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAt (Portable
Appliance test) tested.
electrical safety information: it is important that the following information is read and understood.
1.1.1.
ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2.
regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
impORtant: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the
1.1.3.
correct fuse - see fuse rating in these instructions.
dO nOt pull or carry the appliance by the power cable.
8
dO nOt pull the plug from the socket by the cable.
8
dO nOt use worn or damaged cables, plugs or connectors. ensure that any faulty item is repaired or
8
replaced immediately by a qualified electrician.
1.1.4.
This product is fitted with a BS1363/A 13 Amp 3 pin plug.
if the cable or plug is damaged during use, switch the electricity supply and remove from use.
Ensure that repairs are carried out by a qualified electrician.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.
A) Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
B) Connect the BROWN live wire to the live terminal 'L'.
C) Connect the BLUE neutral wire to the neutral terminal 'N'.
ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualified electrician.
1.1.5.
if an extension reel is used it should be fully unwound before connection. A reel with an rcd fitted is
preferred since any appliance plugged into it will be protected. the cable core section is important and should be at least 1.5mm²,
but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other
output sockets, we recommend the use of 2.5mm² section cable. if extension reel is to be used outdoors, ensure it is marked for
outdoor use.
1.2.

geneRal safety

waRning! disconnect the bandsaw from the power source before servicing, changing accessories, or performing any other
ˆ
maintenance.
familiarise yourself with the applications and limitations of the product, as well as the potential hazards.
9
maintain the bandsaw in good condition. Keep it clean and keep blades sharp for best and safest performance.
9
use original sealey spare parts only. unauthorised parts may be dangerous and will invalidate the warranty.
9
Keep all guards and fixing screws in place, tight and in working order. check regularly for damaged parts. A guard or any other
9
part that is damaged must be repaired or replaced before the saw is used further. check also for incorrect alignment of moving parts,
loose mountings, or any other condition that could affect the operation of the saw.
ensure the space allocated for use and maintenance of the machine is adequate, free from unrelated materials and has good lighting.
9
wear approved eye and ear protection when operating the machine. if dust is produced, wear an approved face or dust mask.
9
Keep children and unauthorised persons away from the work area, especially when the saw is in operation.
9
remove any adjusting keys and wrenches from the machine before operating.
9
ensure that large or oversized workpieces are supported at table height. ensure you use a suitable support for any workpiece that
9
does not have a flat surface. Be cautious when cutting workpieces which are irregular in cross-section as the saw blade could be
pinched before the cut is completed. Any stock must lay flat on the table surface and not be allowed to rock.
waRning! round bar and tubing have a tendency to roll while being cut. dO nOt cut such items without clamping or blocking the
ˆ
workpiece.
© Jack sealey limited
instructions for
metal cutting band saw
3-speed 150mm 230v
sm5.v3
model no:
wear ear
wear a
protection
mask
Original Language Version
wear protective
wear protective
gloves
clothing
indoor use
warning
only
Replacement fuse
rating: 13 amp
sM5.V3
Issue:7(H, F)13/02/18

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Table of Contents
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Summary of Contents for Sealey SM5.V3

  • Page 1: Electrical Safety

    IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Specification

    (including wood). ˆ...
  • Page 3 Adjust the position of the cable within the grommet to allow for the correct length of cable inside the pulley cover for the microswitch to be correctly positioned, see fig.9. 4.3.3. screw down the pulley cover. Original Language Version © Jack sealey limited sM5.V3 Issue:7(H, F)13/02/18...
  • Page 4 5.4.1. The chart in fig.16 shows the recommended set up for various metals and cut lengths. Blades are available from your Sealey stockist in four tooth pitches: 6, 10, 14 and 24tpi (see parts list). Original Language Version sM5.V3...
  • Page 5: Operation

    ˆ the sm5.V3 must nOt be used to cut any other materials (including wood). nOte: the harder the material being cut, the slower the cutting speed should be. the use of a cutting oil is recommended with the higher blade speeds.
  • Page 6 6.2.7. when cutting is complete immediately switch off saw. waRning! Refit blade guard (69), see fig.21, before using saw for horizontal cutting. ˆ fig.18 fig.19 fig.20 Original Language Version © Jack sealey limited sM5.V3 Issue:7(H, F)13/02/18...
  • Page 7: Blade Changing

    (0.001”). This clearance can be measured with a piece of thin paper which should just fit into the gap between the bearings and the blade. tighten the lock nut when satisfied with the bearing adjustment. Original Language Version © Jack sealey limited sM5.V3 Issue:7(H, F)13/02/18...
  • Page 8: Maintenance

    Place oil container under right hand lower corner of gearbox and then carefully raise saw arm fully to drain oil. 8.2.3. lower saw arm, remove any remaining oil from gearbox with clean cloths and then refill with fresh oil. replace cover and gasket. Original Language Version © Jack sealey limited sM5.V3 Issue:7(H, F)13/02/18...
  • Page 9: Troubleshooting

    Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk © Jack sealey limited Original Language Version sM5.V3 Issue:7(H, F)13/02/18...

Table of Contents