Summary of Contents for Siemens SINUMERIK ONE NCU 1760
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Preface Fundamental safety instructions System overview SINUMERIK Description SINUMERIK ONE NCU 1760 Application planning Dimension drawings Equipment Manual Installation Connecting Diagnostics Service and maintenance Technical data Connectable components Spare parts/accessories Safety symbols Valid for Appendix Control SINUMERIK ONE 6FC5317-6AA00-0AA0 02/2020 A5E45627861B AB...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
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Note regarding the General Data Protection Regulation Siemens observes standard data protection principles, in particular the principle of privacy by design. That means that this product does not process / store any personal data, only technical functional data (e.g. time stamps).
Table of contents Preface .................................3 Fundamental safety instructions........................9 General safety instructions.......................9 Equipment damage due to electric fields or electrostatic discharge ........12 Warranty and liability for application examples ..............13 Security information .......................13 Residual risks of power drive systems ...................15 System overview ............................17 Application..........................17 System configuration......................18 Variants ..........................20...
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Table of contents Installation ..............................45 Safety instructions........................45 Designs ..........................46 Fix the NCU using spacers ....................47 Mounting the NCU without spacers..................47 Connecting ..............................49 Overview ..........................49 Communication services and used port numbers ..............51 Safety information for wiring....................54 Opening the front cover......................54 Power supply..........................56 7.5.1 Application..........................56 7.5.2...
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. ● Only work on electrical devices when you are qualified for this job. ●...
Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
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● Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. ● Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING...
Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. ●...
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
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Fundamental safety instructions 1.4 Security information Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.
Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
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Fundamental safety instructions 1.5 Residual risks of power drive systems NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
System overview Application Overview SINUMERIK ONE offers modularity, openness, flexibility, and uniform structures for operation, programming and visualization. It provides a system platform with trend-setting functions for almost all technologies. SINUMERIK ONE with the integrated SINAMICS S120 drive system and the SIMATIC S7-1500 automation system constitutes a complete digital system that is best-suited for medium and high performance ranges.
System overview 2.2 System configuration Functional restrictions There are currently still functional restrictions compared with the status described here. For details, refer to the document "SINUMERIK ONE VCC and supplementary components "blacklist/whitelist". System configuration SINUMERIK ONE combines CNC, HMI, PLC, closed-loop control and communication tasks within a single NCU (Numerical Control Unit).
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System overview 2.2 System configuration PROFIBUS PROFIBUS I/O for the PLC/NCK I/O (isochronous) x NCK / PLC isochronous drives (e.g. CU320) PROFIsafe V2 PROFINET PROFINET I/O for PLC peripherals PROFINET I/O for NCK peripherals (isochronous) x PLC isochronous drives NCK isochronous drives (also with Safety Integra‐ ted) PROFIsafe V2 Precondition: TIA Portal as of V15...
System overview 2.3 Variants Figure 2-2 Topology example Networking SINUMERIK ONE offers integrated PROFINET functionality. PROFINET IO is supported: ● As part of PROFINET, PROFINET IO is a communication concept that is used to implement modular, distributed applications. PROFINET IO is based on Industrial Ethernet and allows distributed field and I/O equipment to be connected to the central processing unit.
System overview 2.4 Ordering data The following table shows the key characteristics of the various NCU versions: Table 2-1 Versions of the NCU 1760 DRIVE-CLiQ ports Axes 31 CNC axes (max. 50 axes, incl. PLC axes) NX10.3 / 15.3 Up to 5 Up to 4 Channels Mode groups (BAG)
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● All devices that belong to the SINUMERIK ONE and SINAMICS S120 product families can be found in Catalog NC 63. This catalog makes references to all other related catalogs. You can also order the products online: ● Industry Mall: http://www.siemens.com/industrymall ● Spares On Web: http://workplace.automation.siemens.de/sparesonweb NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
Description Characteristics The following elements designate an NCU: ● Battery-backed real-time clock ● Slot for an SD card ● DRIVE-CLiQ interfaces for connecting to the drive ● Interfaces for operation behind a hinged front cover: – Ethernet ports – PROFINET interfaces –...
Description 3.2 Illustration Illustration The following diagram shows an NCU with its interfaces, operating control and display elements (fault and status displays). Spacer Option slot (covered) X126 PROFIBUS DP interface Type plate 1 Type plate 2 7-segment display Reset button NCK commissioning switch (rotary switch) Service socket (display port socket) Functional ground...
Description 3.3 Type plates Type plates Side-mounted type plate The following figure shows you all the information included on the type plate located on the side of the unit. SIEMENS LISTED PROG. CNTLR E164110 ① Component name ② Product code ③...
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Description 3.3 Type plates Type plate at the front You can find this type plate below the service flap for the operating and display elements. ① Data matrix code Figure 3-2 Type plate (at the front) MAC addresses A type plate for the MAC addresses of the PROFINET and Ethernet interfaces is fastened inside the service cover of the NCU: ①...
The product code contains the article number of the device. Scan the product code with the aid of the Siemens Industry Online Support App to be taken directly to the Internet Webpage for the product, including all of the technical information and graphical data.
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Description 3.4 Operator control and display elements Only appropriately trained personnel may use the operating elements provided in the service area. NOTICE Electrostatic discharge if there is no ground connection If there is no ground connection or a faulty ground connection, then the electronic components in the devices can be damaged as a result of electrostatic discharge (ESD).
Description 3.4 Operator control and display elements 3.4.2 LED displays Meaning of the RUN/STOP, ERROR and MAINT PLC-LEDs RUN/STOP LED ERROR LED MAINT LED Meaning Supply voltage at the CPU not present or too low. LED off LED off LED off An error has occurred.
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Description 3.4 Operator control and display elements Meaning of the RDY, COM, DIAG and SD Activity NCU LEDs Name Function Status Meaning Ready There is at least one fault (e.g. RESET, watchdog monitoring etc.) or the NCU is ramping up. LED lights up red Not assigned (SINAMICS boot error).
Description 3.4 Operator control and display elements Name Function Status Meaning DIAG Diagnostics Everything OK. LED lights up green Software-related fault is pending, e.g. at PLC, HMI, Linux. Gener‐ ate the diagnostic data wit the Diag button and so contact the Hot‐ LED lights up yellow line.
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Description 3.4 Operator control and display elements 7-segment display Meaning Second stage of the boot loader started, before reading the configuration file Before loading the kernel Before starting the kernel Booting the basic system 7-segment display Meaning Basic initializations Cleaning up and preparing the file system The name is set and the loopback interface configured.
Description 3.4 Operator control and display elements 3.4.4 Start-up and mode selector switch Arrangement The NCU is equipped with an NCK rotary coding switch and a PLC mode selector switch in the form of a toggle switch with three settings: ●...
Description 3.5 Dual fan module Proceed as follows to restore the PLC to the factory settings: 1. Switch on the NCU or press the reset button if the NCU has already been switched on. The NCU is restarted. 2. Wait until the ERR LEDs flash orange. 3.
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Description 3.5 Dual fan module Additional information on the diagnostics buffer can be found in the Basic Functions Function Manual, see PLC signal LBP_NC.E_ATempAlarm (fan temperature alarm). Fans The temperature is sensed at several locations within the NCU. If natural convection is not sufficient to ensure cooling of the NCU, the two fans in the dual fan module are switched on automatically.
Application planning Supplementary electrical conditions 4.1.1 Grounding concept Components The SINUMERIK ONE system consists of several individual components that have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: ● Numerical Control Unit (NCU): ●...
● Only use cables approved by Siemens for the signal lines from and to the NCU. ● Signal cables may not be routed close to strong external magnetic fields (e.g. motors and transformers).
Application planning 4.2 Climatic and mechanical environmental conditions 4.1.3 EMC limit values in South Korea The EMC limit values to be observed for Korea correspond to the limit values of the EMC product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit value class A, Group 1 according to EN 55011.
Application planning 4.2 Climatic and mechanical environmental conditions Table 4-1 Ambient conditions during storage and transport Type of condition Permissible range/class Transport Storage Classification EN 60721‑3‑2 EN 60721‑3‑1 Climate class Ambient temperature From -40° C to +70° C From -25° C to +55° C Biological environmental conditions Chemically active environ‐...
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Application planning 4.2 Climatic and mechanical environmental conditions Ambient conditions Application areas Remarks Condensation, icing, Not permitted drip, spray and splash water Max. installation alti‐ 1000 m above sea Without thermal derating tude level 2000 m above sea With insulation level >...
Installation Safety instructions Note The NCU is exclusively intended for installation in ESD-protected zones. The CE-associated ESD interference immunity limit values can only be achieved via installation in the control cabinet. Only make physical contact using appropriate ESD protective measures. Open equipment These modules are open equipment.
Installation 6.2 Designs NOTICE Cables not certified for the application can damage modules Only use Siemens cables for the DRIVE-CLiQ connections. Note Protecting unused DRIVE-CLiQ interfaces Close any unused DRIVE-CLiQ interfaces using the blanking covers provided. Note Equipotential bonding for distributed DRIVE-CLiQ nodes Integrate all of the components that are connected via DRIVE-CLiQ into the equipotential bonding concept.
Installation 6.4 Mounting the NCU without spacers Fix the NCU using spacers Introduction Spacers can be used to mount the NCU on a bare-metal highly-conductive rear panel of a control cabinet. Note The mechanical stability for horizontal mounting is only guaranteed with the help of supports or similar.
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Installation 6.4 Mounting the NCU without spacers NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
Connecting Overview Connection options The NCU has a series of interfaces via which the power supply and the remaining system components are connected. The front cover of the NCU must be open to make the connections. ● The various SINAMICS components are connected with the NCU via DRIVE-CLiQ. ●...
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Connecting 7.1 Overview SINUMERIK ONE DRIVE-CLiQ X100 SINAMICS S120 X101 Motor / Line Modules X102 X103 X104 NX10.3 / NX15.3 X105 6 digital inputs and Digital I/O X122 4 digital inputs/outputs 6 digital inputs and X132 4 digital inputs/outputs X142 each 4 inputs and outputs 24 VDC Power supply...
Connecting 7.2 Communication services and used port numbers Interface overview Table 7-1 Overview of the interfaces that can be used Interface Designation Connector type DRIVE-CLiQ X100 - X105 Spec. RJ45 socket Digital inputs/outputs X122, X132, X142 3x14-pole spring-loaded terminals 24 VDC power supply X124 Screw-type terminals, 4-pin PROFINET...
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Connecting 7.2 Communication services and used port numbers Layers and protocols Basically a distinction is made between three port areas: ● System ports / standardized ports Ports 0 to 1023 (0 to 3FF These ports are reserved for services, if they have not already been assigned as "reserved ports"...
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Connecting 7.2 Communication services and used port numbers NCU communication services and port numbers Device Interface Port Protocol Function Description NCU17x0 X120 TCP/UDP SSH NCU Linux Secure Shell or SSH refers to both a network pro‐ tocol and the associated programs, which can be used to safely establish an encrypted network con‐...
Connecting 7.4 Opening the front cover Safety information for wiring NOTICE The module can be damaged if power is connected when wiring the NCU When connecting the NCU, the system and the NCU must be disconnected (brought into a no voltage condition).
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Connecting 7.4 Opening the front cover Procedure 1. Release the latch on the inside of the front cover (the front cover is open and in the up position) through slight pressure on it from the top. 2. Fold the front cover down to the front and bottom to give access to the interfaces. ①...
Connecting 7.5 Power supply Note All cables must be routed vertically upwards to the fullest extent possible so that the front cover can be closed. Power supply 7.5.1 Application This interface is provided exclusively for connection of the external power supply. Note When using external power supplies (e.g.
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Connecting 7.5 Power supply Les câbles de raccordement doivent répondre aux conditions suivantes : ● Le câble 24 V CC doit être autorisé pour des températures jusqu'à 70 °C. ● Choisir la section de conducteur conformément aux prescriptions nationales (NEC, VDE,...) dans le tableau ci-dessous "Interface X124".
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Connecting 7.5 Power supply Characteristics Version Tightening torque 0.4 to 0.5 Nm Max. current carrying capacity, incl. loop-through 20 A (15 A according to UL/CSA) Max. cable length 10 m This value must be taken into consideration for the current-carrying capacity of the power supply cable. The following cable lugs may be used: ●...
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Connecting 7.5 Power supply Position of the power supply interface ① Power supply connectors ② Jumper ③ Functional ground Note Tighten the power supply terminal strip with a flat-bladed screwdriver. NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
Connecting 7.5 Power supply 7.5.2 Requirements for the power supply External 24 V power supply Power is supplied to the NCU by an external 24 V power supply (e.g.: SITOP). The following power consumption values for an NCU provide a configuration basis for calculating the 24 VDC power supply.
Connecting 7.6 DRIVE-CLiQ components Non-periodic overvoltages ≤ 35 V Duration of overvoltage ≤ 500 ms Recovery time ≥ 50 s Events per hour ≤ 10 Transient voltage interruptions Outage time ≤ 3 ms Recovery time ≥ 10 s Events per hour ≤...
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Connecting 7.6 DRIVE-CLiQ components Signal name Signal type Meaning Reserved, do not use Reserved, do not use + (24 V) Voltage supply for DRIVE-CLiQ, 450 mA maximum M (0 V) Ground to 24 V Signal type: I = Input; O = Output; VO = Voltage Output Position of the DRIVE-CLiQ interfaces Figure 7-3 DRIVE-CLiQ interfaces...
Connecting 7.6 DRIVE-CLiQ components 7.6.2 Connectable DRIVE-CLiQ components Components As a rule, all SINAMICS/SIMOTION components approved for SINUMERIK can be connected to an NCU using DRIVE-CLiQ. Table 7-7 Components with DRIVE-CLiQ Component Description NX10.3 / 15.3 Drive expansion module for up to 6 axes SINAMICS S120, system components, booksize format Smart / Active / Basic Line Modules provide the central power supply to the DC link.
Connecting 7.7 Use of Ethernet interfaces Component Description Controls (open-loop and closed-loop) electrohydraulic control valves in hydraulic linear axes in conjunction with SINUMERIK ONE S120M This is the distributed version of the modular SINAMICS S120 drive system. Additional information Additional information about Line, Motor and Power Modules is provided in: ●...
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Connecting 7.7 Use of Ethernet interfaces Pin assignment For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange LED. This allows the following status information about the respective Ethernet port to be displayed: Table 7-8 Assignment of the Ethernet interfaces X120, X130 and X127 in 10/100 Mbit/s mode Connector Name...
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Connecting 7.7 Use of Ethernet interfaces Note The Ethernet interfaces have what is called autocrossing functionality, i.e. when required, transmit and receive lines are switched over. Position of the Ethernet interfaces ① X120 P1 (PN/IE-OP) X130 P1 (PN/IE-NET) ② X127 P1 (PN/IE) Figure 7-4 Ethernet ports Cable specification...
Connecting 7.8 PROFINET PROFINET Application Via the PROFINET interface, you can establish PROFINET IO communications networks between the PLC of the control and the field devices. ● X150 supports RT and IRT ● X160 supports RT Properties The PROFINET interfaces X150 and X160 are separate interfaces. The PROFINET interface X150 is equipped with an integrated 2-port switch and a TCP/IP address for the 2 ports.
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Connecting 7.8 PROFINET Table 7-12 Assignment of PROFINET interface X160 in the 10/100 MBit/s mode Connector Name Type Remark Bidirectional pair A+ Bidirectional pair A- Bidirectional pair B+ Bidirectional pair C+ Bidirectional pair C- Bidirectional pair B- Bidirectional pair D+ Bidirectional pair D- Shield On connector housing...
Connecting 7.9 PROFIBUS DP Cable specification For PROFINET, you always require a data transmission rate of 100 Mbit/s (Fast Ethernet) in full duplex mode. For data transfer purposes, you can use twisted-pair copper cables (4-wire, 100Base-T). Table 7-13 Cable specification for X150 ports 1, 2 Characteristic Version Connector type...
Connecting 7.9 PROFIBUS DP Signal name Signal type Meaning P5EXT 5 V power supply for bus termination, external, short-circuit proof P24_SERV 24 V for teleservice, short-circuit proof, 150 mA maximum 1XRS_DP RS-485 differential signal Reserved, do not use The P5EXT voltage is provided exclusively to supply the bus termination. Signal type: VO = Voltage output (power supply);...
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Connecting 7.9 PROFIBUS DP Table 7-15 Technical data for PROFIBUS cables Characteristics Values Wave impedance Approximately 135 to 160 Ω (f = 3 to 20 MHz) Loop resistance ≤ 115 Ω/km Effective capacitance 30 nF/km Damping 0.9 dB/100 m (f = 200 kHz) Permissible conductor cross-section 0.3 mm to 0.5 mm...
Connecting 7.9 PROFIBUS DP 7.9.3 Connection components in PROFIBUS Connection components Individual nodes are connected by means of bus connectors and PROFIBUS cables. Remember to provide a bus connector with a programming port at either end of the subnet. This will give you the option of expanding the subnet if required, for example, for a programming device.
Connecting 7.9 PROFIBUS DP Characteristics Supplementary conditions Permissible temperature range for cable routing -5° C to +50° C Temperature range for storage and stationary operation -30° C to +65° C 7.9.5 Connecting PROFIBUS DP Introduction PROFIBUS cables are connected to the X126 interface via a bus connector. Wiring the bus connector 1.
Connecting 7.10 Digital inputs/outputs 7.9.6 Disconnecting stations from the PROFIBUS Removing the bus connector You can remove the bus connector with a looped-through bus cable from the PROFIBUS DP interface at any time without interrupting data traffic on the bus. NOTICE Data exchange on the bus can be interrupted! A bus segment must always be terminated with the terminating resistor at both ends.
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Connecting 7.10 Digital inputs/outputs The enables for the drive units and/or motors (Line Module, Motor Module) connected to the NCU can be switched using the digital inputs. Note Terminal assignments When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions.
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Connecting 7.10 Digital inputs/outputs Signal Signal Meaning Default set‐ name type ting DI17 Digital input 17 Freely available Ground for DI0 - DI3, DI16, DI17 (isolated with respect to M) Ground for DI8 - DI11 DI/DO8 Digital input/output 8 (rapid input) Status safe standstill group 1 SH/SBC - Group 1 SINAMICS Safety Integrated...
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Connecting 7.10 Digital inputs/outputs Signal Signal Meaning Default set‐ name type ting Ground for DI4 – DI7 (functionally-separated relative to Ground for DI12 - DI15 DI/DO12 Digital input/output 12 Output: Infeed operation (rapid input) (if one infeed is operated with a DRIVE-CLiQ con‐ nection at the NCU) Input 2.
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Connecting 7.10 Digital inputs/outputs Table 7-20 X142 digital inputs/outputs Signal Signal Meaning Default set‐ name type ting Reserved, do not use Reserved, do not use IN/OUT0 Digital NC input 1 $A_IN[1] fixed IN/OUT1 Digital NC input 2 $A_IN[2] fixed Ground for I0 - I7 IN/OUT2 Digital NC input 3 $A_IN[3]...
Connecting 7.10 Digital inputs/outputs 7.10.2 Block diagram Block diagram The following diagram shows the block diagram for the digital inputs/outputs of an NCU. ① Jumper open: Isolation for digital inputs ② can be parameterized as digital input/output Figure 7-9 Block diagram for digital inputs/outputs NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
Connecting 7.10 Digital inputs/outputs Note The fast digital inputs/outputs must be shielded. 7.10.3 Connecting digital inputs/outputs Cable specification Table 7-21 Cable specification at X122 / X132 / X142 Features Version Connector type 14-pin spring-loaded terminals Number of cables that can be connected 1 Connection option 0.2 to 1.5 mm Max.
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Connecting 7.10 Digital inputs/outputs Wiring digital inputs/outputs 1. Strip 10 mm of insulation from the wires. 2. Wire the digital inputs of the interface for connection of the sensors. 3. Wire the digital outputs of the interface for connection of the actuators. 4.
Connecting 7.10 Digital inputs/outputs 7.10.4 Technical data Digital inputs on X122/X132 Table 7-23 Technical data of digital inputs X122/X132 Parameters Values Voltage -3 VDC to +30 VDC Typical current consumption 2.5 mA at 24 VDC Galvanic isolation Reference potential is terminal G1 or G2 Signal level (including ripple) High signal level: 15 V to 30 V Low level: -3 V to 5 V...
Connecting 7.11 USB NOTICE Ensuring the function of the digital inputs An open input is interpreted as "low". Only "rapid inputs" can be used as inputs for BEROs and probes. Terminals G1 or G2 must be connected for the digital inputs to work. This can be done as follows: ●...
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Connecting 7.11 USB Figure 7-11 Position of the USB interfaces Tested/permitted USB FlashDrive ● USB FlashDrive 16 GB, USB 3.0 – Article no.: 6ES7648-0DC60-0AA0 NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
("ticker"). Note When submitting a query to the SIEMENS Technical Support Service: In addition to the message shown on the 7-segment display, additional information regarding the status LEDs and the operating state (continuous operation, switch-on phase, restart, etc) can provide important information on resolving your problem.
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"8" and all LEDs are lit yellow: Fan module is not Check whether the fan module is inserted or is detected. defective. Contact SIEMENS Technical Support Service (Page 3) if the error was not able to be resolved. NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
Service and maintenance Service and maintenance Cleaning the device The device is designed for low-maintenance operation. Nevertheless, you must regularly clean the device. Note Switch the device off for cleaning Clean the device only when it is switched off. For cleaning, use a soft cloth moistened either with water or a mild cleaning agent. Use only dishwashing detergent or foaming detergent.
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Service and maintenance 9.1 Service and maintenance ● Humidity ● Strong magnetic fields Suspected malfunction If you suspect a malfunction due to unusual product reactions, isolate the device from power. Immediately inform qualified personnel to check the function and ensure that the product functions correctly.
Technical data Table 10-1 Safety-related data Protection class Degree of protection Open type (open equipment) Approvals CE, cULus, RCM, KC, EAC Declarations of conformity Directive 2004/108/EC (EMC) Directive 2006/42/EC (machinery directive) Directive 2011/65/EU (RoHS) Pollution degree Cooling Open-circuit ventilation Mounting position Vertical 1) Open equipment according to UL 61010 1) Matériel ouvert selon UL 61010...
Technical data 10.2 Recycling and disposal Dimensions W x H x D 50 x 432 x 272 mm Weight (without packaging) 3.75 kg 2) If power supply units with primary-side supplies up to 600 V AC (line-to-neutral voltage) are to be used, the transient voltages on the primary side of the power supply unit must be limited to 4000 V.
Connectable components 11.1 NX10.3/NX15.3 11.1.1 Description Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK ONE CNC automation system. Each NX10.3 can control up to 3 additional axes and each NX15.3 can control up to 6 additional axes. The NX module has the following interfaces: ●...
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Connectable components 11.1 NX10.3/NX15.3 Illustration ① Shield contact ② LEDs: RDY, DP ③ Type plate ④ Functional grounding connection M5 / 3 Nm ⑤ T0, T1, T2 Measuring sockets ⑥ RESET button ⑦ X124 Power supply ⑧ X122 Digital inputs/outputs ⑨...
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Connectable components 11.1 NX10.3/NX15.3 Type plate The NX module type plate contains the following basic information: Figure 11-2 Type plate using the NX10.3 as example Note You might need to access the information provided on the side-mounted type plate after the equipment has been mounted.
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Connectable components 11.1 NX10.3/NX15.3 Color Status Description Electronics power supply outside the permissible tolerance range, NX is not ready to run. Green Continuous light CU_LINK is ready for communication and cyclic communication is run‐ ning. Flashing light 0.5 Hz CU_LINK is ready for communication and no cyclic communication is running.
Connectable components 11.1 NX10.3/NX15.3 11.1.3 Mounting Mounting aids ① Fixing lug ② Angle plate ③ Holding plate ④ Cutouts for side mounting ⑤ Fixing lug ⑥ Bracket ⑦ Figure 11-4 Mounting aids for the NX module NCU 1760 Equipment Manual, 02/2020, A5E45627861B AB...
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Connectable components 11.1 NX10.3/NX15.3 Designs WARNING Risk of fire through overheating if there are insufficient ventilation clearances Inadequate ventilation clearances cause overheating with a risk for personnel due to smoke and fire. Further, increased failures and shorter service life of the devices/systems can occur. Under all circumstances, maintain a ventilation clearance of 80 mm above and below the NX module.
Connectable components 11.1 NX10.3/NX15.3 11.1.4 Connection Power supply X124 Table 11-2 Pin assignment for X124 Function 24 VDC power supply (20.4 V - 28.8 V) Ground Note The two "+" and "M" terminals are jumpered in the connector and not in the device. This ensures that the supply voltage is looped through.
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Connectable components 11.1 NX10.3/NX15.3 DRIVE-CLiQ interfaces X100 - X103 Table 11-4 Characteristics of X100 - X103 Characteristic Version Connector type DRIVE-CLiQ connector Cable type DRIVE-CLiQ standard (inside the control cabinet) MOTION-CONNECT (outside the control cabinet) Max. cable length 70 m Table 11-5 Pin assignment, X100 - X103 Signal name...
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Connectable components 11.1 NX10.3/NX15.3 Figure 11-5 NX topology X122 digital inputs/outputs When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions. For more information about terminal assignment, see: ● "Guidelines for machine configuration" System Manual, Chapter "Interfaces and their terminal assignment"...
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Connectable components 11.1 NX10.3/NX15.3 For details on the connection options, see Table 7-22 Connectable conductor cross-sections (Page 80). Table 11-8 Pin assignment for X122 Signal name Signal type Meaning DI 0 Digital input 0 DI 1 Digital input 1 DI 2 Digital input 2 DI 3 Digital input 3...
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Connectable components 11.1 NX10.3/NX15.3 Figure 11-6 Block diagram for digital inputs/outputs Measuring sockets Purpose The T0, T1 and T2 measuring sockets output analog signals. Any signal interconnectable via SINAMICS can be output on any measuring socket of the NX. Note The measuring sockets should be used exclusively for servicing purposes.
Connectable components 11.2 PP 72/48D PN Additional information Additional information on how to commission an NX component is provided in: ● Commissioning Manual IBN CNC: NCK, PLC, Drive See also Connecting digital inputs/outputs (Page 80) 11.1.5 Technical Data Table 11-9 Safety-related data Protection class Degree of protection to EN 60529...
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Connectable components 11.2 PP 72/48D PN The module has the following important characteristics: ● PROFINET IO connection (max. 100 Mbits/s) ● 72 digital inputs and 48 digital outputs ● On-board status display via 2 diagnostic LEDs ● The 3 plug-in connectors for the digital inputs and outputs are 50-pin terminal posts for connecting ribbon cables.
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Connectable components 11.2 PP 72/48D PN ① Component name ② Article number ③ Serial number ④ Material number ⑤ Hardware revision level ⑥ MAC address Figure 11-8 PP 72/48D PN type plate Note The type plate is located on the rear side of the mounting plate. Note the relevant data because the type plate is no longer visible after installation.
Connectable components 11.2 PP 72/48D PN Name Designation Color Description PNSync Green Lit: Task system is synchronized to the bus cycle clock. Off: Task system is not synchronized to the bus cycle clock. Flashes 0.5 Hz: Task system has synchronized to the bus cycle clock and cyclic data exchange is running.
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Connectable components 11.2 PP 72/48D PN Requirements placed on the DC power supply WARNING Inadequately fused supply cables can be life-threatening In the case of supply lines > 10 m, protectors must be installed at the device input in order to protect against lightning (surge).
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Connectable components 11.2 PP 72/48D PN Maximum current consumption: 3 x 4 A if all outputs are used simultaneously. Note It is the user's responsibility to ensure that the max. current consumption per DOCOMx pin (X111, X222, X333: Pins 47, 48, 49, 50) does not exceed 1 A. The power supply (+24 VDC) for the digital outputs must therefore be connected to all 4 pins per DOCOMx (X111, X222, X333: pins 47, 48, 49, 50).
Connectable components 11.2 PP 72/48D PN 11.2.3.3 X2 PROFINET Data Transmission Rate and Cables For PROFINET, you require a data transmission rate of 100 Mbit/s (Fast Ethernet). The interfaces are designed for full-duplex mode; in other words, the ports can both transmit and receive.
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Connectable components 11.2 PP 72/48D PN Name Color Status Meaning Activity Orange Data exchange No data exchange PROFINET address (S1) A logical address can be assigned to the I/O module for communication with PROFINET using a 10-bit DIP switch S1. Table 11-19 General settings with switch S1 Meaning PROFINET functionality...
Connectable components 11.2 PP 72/48D PN Default device name pp72x48pn119 pp72x48pn118 pp72x48pn117 pp72x48pn116 pp72x48pn115 pp72x48pn114 pp72x48pn113 pp72x48pn112 " pp72x48pn15 pp72x48pn14 pp72x48pn13 pp72x48pn12 pp72x48pn11 pp72x48pn10 pp72x48pn9 pp72x48pn8 pp72x48pn7 pp72x48pn6 pp72x48pn5 pp72x48pn4 pp72x48pn3 pp72x48pn2 pp72x48pn1 pp72x48pn Note A newly set PROFINET address will only come into effect after power OFF/ON. 11.2.3.4 X111, X222 and X333 digital inputs/outputs Cable specification...
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Connectable components 11.2 PP 72/48D PN Pin assignment Table 11-21 Pin assignment X111 Signal name Type Signal name Type P24OUT Input 0.0 Input 0.1 Input 0.2 Input 0.3 Input 0.4 Input 0.5 Input 0.6 Input 0.7 Input 1.0 Input 1.1 Input 1.2 Input 1.3 Input 1.4...
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Connectable components 11.2 PP 72/48D PN Signal name Type Signal name Type Input 4.6 Input 4.7 Input 5.0 Input 5.1 Input 5.2 Input 5.3 Input 5.4 Input 5.5 Input 5.6 Input 5.7 Not assigned Not assigned Not assigned Not assigned Output 2.0 Output 2.1 Output 2.2...
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Connectable components 11.2 PP 72/48D PN Signal name Type Signal name Type Output 5.0 Output 5.1 Output 5.2 Output 5.3 Output 5.4 Output 5.5 Output 5.6 Output 5.7 DOCOM3 DOCOM3 DOCOM3 DOCOM3 VI: Voltage input / VO: Voltage output I: Signal input / O: Signal output / GND: Reference potential (ground) Digital inputs Characteristics ●...
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Connectable components 11.2 PP 72/48D PN Internal supply voltage (P24OUT) The internal power supply for the digital inputs (X111, X222, X333: Pin 2) is derived from the general power supply of module X1, pin 2 (P24). Technical data Table 11-24 Electrical specification of the digital inputs: Digital inputs min.
Connectable components 11.2 PP 72/48D PN NOTICE Damage to the module If the outputs are overloaded, the heat can melt the contacts. Therefore, for a demand factor of 100%, a max. current of I = 0.25 A at X111, X222, X333: Pin 2, must not be exceeded.
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Connectable components 11.2 PP 72/48D PN Table 11-26 Input image of digital inputs for the 1st I/O module (n=0) Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin10 Pin9 Pin8 Pin7 Pin6 Pin5 Pin4 Pin3 DI 0.7 DI 0.6 DI 0.5 DI 0.4 DI 0.3...
Connectable components 11.3 PP 72/48D PN 2/2A PN 11.2.5 Technical data Table 11-31 Technical data of the I/O module Safety Degree of protection IP 00 according to EN 60529 Protection class III; DVC A, (PELV) acc. to EN 61800-5-1 Approvals cULus, CE Power consumption at rated load (without digital outputs) PP 72/48D PN...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Illustration ① Switch S1 ② LEDs H1 ... H6 ③ X111 Digital input/outputs 1 ④ X222 Digital input/outputs 2 ⑤ X333 Digital input/outputs 3 ⑥ Grounding screw ⑦ Shield contact ⑧ Analog inputs/outputs ⑨...
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Connectable components 11.3 PP 72/48D PN 2/2A PN ① Component name ② Article number ③ Serial number ④ Material number ⑤ Hardware revision level ⑥ MAC address Figure 11-12 PP 72/48D 2/2A PN type plate Note The type plate is located on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation.
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Connectable components 11.3 PP 72/48D PN 2/2A PN Name Designation Color Description PNSync Green Lit: Task system is synchronized to the bus cycle clock. Not lit: Task system is not synchronized to the bus cycle clock. Flashes 0.5 Hz: Task system has synchronized to the bus cycle clock and cyclic data exchange is running.
Connectable components 11.3 PP 72/48D PN 2/2A PN Signal type Meaning Supply voltage Protective ground (reference potential) Note Digital and analog signals must not be laid together within a cable. 11.3.4.2 X1 power supply Properties This interface is intended exclusively for the connection of the external 24 V power supply. On the module side, the power supplies are protected against: ●...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Transient voltage interruptions Outage time ≤ 3 ms Recovery time ≥ 10 s Events per hour ≤ 10 Digital inputs The 24 V supplied at X1 are used to supply the 72 digital inputs. If the internal supply voltage is not used to supply the digital inputs, this can optionally be replaced by an external power supply (24 VDC).
Connectable components 11.3 PP 72/48D PN 2/2A PN Wiring the screw-type terminal block The required 24 VDC load power supply is wired to the screw-type terminal block (X1). DANGER Danger of death caused by unsafe power supply The 24 V direct voltage is to be configured as an extra-low voltage with protective separation - DVC A or PELV according to EN 61800-5-1.
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Connectable components 11.3 PP 72/48D PN 2/2A PN Signal name Signal type Meaning Receive data - N.C. Reserved, do not use N.C. Reserved, do not use Cable specification Table 11-38 Cable specification at X2, ports 1, 2 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable (as of CAT5)
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Connectable components 11.3 PP 72/48D PN 2/2A PN Default device names The switch positions 1 to 8 define the default device name of the I/O module. There are up to 128 default device names. If these default device names are used, there is no need for initialization.
Connectable components 11.3 PP 72/48D PN 2/2A PN Default device name pp72x48pn6 pp72x48pn5 pp72x48pn4 pp72x48pn3 pp72x48pn2 pp72x48pn1 pp72x48pn Note A newly set PROFINET address will only come into effect after power OFF/ON. 11.3.4.4 X111, X222 and X333 digital inputs/outputs Cable specification ●...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Signal name Type Signal name Type Not assigned Not assigned DO 0.0 DO 0.1 DO 0.2 DO 0.3 DO 0.4 DO 0.5 DO 0.6 DO 0.7 DO 1.0 DO 1.1 DO 1.2 DO 1.3 DO 1.4 DO 1.5...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Signal name Type Signal name Type DOCOM2 DOCOM2 VI: Voltage Input / VO: Voltage Output I: Signal Input / O: Signal Output / GND: Reference potential (ground) Table 11-44 Pin assignment for X333 Signal name Type Signal name...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Digital inputs ● Characteristics: – X222: DI 3.0 to 3.7 are connected as rapid inputs. – The inputs have no signaling (status LEDs). – The inputs are not isolated. – It is not possible to connect 2-wire BEROs. ●...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Digital inputs min. max. Nominal Low-level voltage (U -3 V Signal delay time T 0.5 ms 3 ms Signal delay time T rapid inputs (X222: DI 3.0 to 600 μs 3.7) Digital outputs ●...
Connectable components 11.3 PP 72/48D PN 2/2A PN Table 11-46 Electrical specification of the digital outputs Digital outputs min. Standard max. nominal High-level voltage (U - 3 V 24 V Output current I 250 mA Voltage with low level (U Output open Leakage current at low level 50 μA...
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Connectable components 11.3 PP 72/48D PN 2/2A PN X3 pin assignment Table 11-47 Pin assignment (standard) Signal name Signal type Meaning Channel 1 current output for PT100 Channel 1 current input for PT100 AI1+ Channel 1 analog input + AI1- Channel 1 analog input - Channel 2 current output for PT10 Channel 2 current input for PT100...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Parameter Value Resolution 16 bits (including sign) Accuracy +/- 0,5 % Internal resistance Ri 133 ohm Table 11-50 Technical data in the "PT100" operating mode Parameter Value Input range (rated value) - 200 ℃ to + 259 ℃ Standard EN60751 Resolution...
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Connectable components 11.3 PP 72/48D PN 2/2A PN 1, 2 ADU Analog Digital Unit Constant current Figure 11-17 PT100 pin assignment Measurement using a 3-wire connection system The following pins must be jumpered at connector X3 in order to perform the measurement in the PT100 using a 3-wire connection system: ●...
Connectable components 11.3 PP 72/48D PN 2/2A PN The cycle time of the analog value accumulation is limited by the PLC cycle. Table 11-51 Technical specifications in the "voltage output" operating mode Parameter Value Output range (rated value) - 10 V to + 10 V Permitted overrange - 10.5 V to + 10.5 V Resolution...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin10 Pin9 Pin8 Pin7 Pin6 Pin5 Pin4 Pin3 DI 3.7 DI 3.6 DI 3.5 DI 3.4 DI 3.3 DI 3.2 DI 3.1 DI 3.0 Pin18 Pin17...
Connectable components 11.3 PP 72/48D PN 2/2A PN Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin38 Pin37 Pin36 Pin35 Pin34 Pin33 Pin32 Pin31 DO 4.7 DO 4.6 DO 4.5 DO 4.4 DO 4.3 DO 4.2 DO 4.1 DO 4.0 X333 Pin46...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Control type The control type must be specified in the Analog Control Byte m+1 (bit 0), so that the 16-bit input and output values from and to the analog module are correctly interpreted by the control. In the SINUMERIK ONE control, the value "0"...
Connectable components 11.3 PP 72/48D PN 2/2A PN Feedback signal of the operating modes The set operating modes are saved in the input image in Status Byte 0. This value must be compared with Control Byte 0 in the output image. If these are different, an error has occurred, e.g.
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Connectable components 11.3 PP 72/48D PN 2/2A PN 16-bit value (hex.) 16-bit value (dec.) Factor Current value [mA] 0x1999 6553 20 mA 0x0CCC 3277 10 mA 0.00305 0x0000 0 mA 0xF333 -3277 -10 mA 0xE666 -6553 -20 mA Underrange up to -23.5 mA Underflow Deactivation Table 11-59 Measured values in the "temperature measurement"...
Connectable components 11.3 PP 72/48D PN 2/2A PN 16-bit value (hex.) 16-bit value (dec.) Factor Voltage value [V] 0x6666 26214 10 V 0x4CD1 19665 7.5 V 0x199B 6555 2.5 V 0.00038 0x0000 0xE665 -6555 -2.5 V 0xB32F -19665 -7.5 V 0x999A -26214 -10 V...
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Connectable components 11.3 PP 72/48D PN 2/2A PN Signal name Message Diag_2 Overload DO byte 5/4 Diag_1 Overload DO byte 3/2 Diag_0 Overload DO byte 1/0 Note The "alive and well" counter is a 3-bit modulo counter at the PP application level. The PP application can be monitored using this counter.
Connectable components 11.3 PP 72/48D PN 2/2A PN Value Cause Effect Remedy byte 1 Internal error, system error The "PNFault" LED is activated. The firmware has detected a system er‐ ror, this status can only be exited by The outputs are switched off. means of a switch-on / switch-off.
Spare parts/accessories 12.1 Replacing the dual fan module Removing the dual fan module NOTICE Damage to the module caused by forced removal The abrupt removal of the locked dual fan module can break the snap-in hooks. The module can no longer be reinserted. ●...
Spare parts/accessories 12.2 SD card Inserting the dual fan module ③ 1. Hold the dual fan module tilted forwards diagonally ④ 2. Insert it again into the fan guide on the lower side of the NCU until the locking mechanism engages.
Spare parts/accessories 12.2 SD card Data The SD card is required for operation of the NCU. As well as the base software for SINUMERIK and the firmware for SINAMICS, the SD card also contains: ● User data (programs, configuration data, parameter settings) ●...
Safety symbols Icon Explanation The equipment is only suitable for direct current. Used for marking cor‐ responding terminals. Direct current For marking the connection for an external protective conductor for pro‐ tecting against electrical shock in the event of an error or for a connect‐ ing terminal of the external protective conductor.
Appendix Abbreviations Alternating Current American Wire Gauge BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted-pair cables. Class 5 states that these cables have a particularly low damping factor, making them suitable for 100 Mbit/s-FastEthernet networks. China Compulsory Certification Conformité...
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Really Simple Syndication Realtime: data exchange without isochronous mode Secure Digital: secure digital memory card SELV Safe Extra Low Voltage SIOS Siemens Industry Online Support Sensor Module External Secure Shell Thin Client Unit (communication with operator panels) Transmission Control Protocol Teleservice...
Comprehensive documentation about the functions provided in SINUMERIK ONE Version 6.13 and higher is provided in the Documentation overview SINUMERIK ONE (https:// support.industry.siemens.com/cs/ww/en/view/109768483). You can display documents or download them in PDF and HTML5 format. The documentation is divided into the following categories: ●...