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YASKAWA E-V Series User Manual
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YASKAWA E-V Series User Manual

YASKAWA E-V Series User Manual

Ac servo drives dc power input rotational motor
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AC Servo Drives
DC Power Input
USER'S MANUAL
Setup
Rotational Motor
SGDV SERVOPACK
SGM7M, SGMMV Servomotor
MANUAL NO. SIEP S800000 80B
V
-
Series
Overview of Setup
Wiring and Connection
Trial Operation
(Checking Servomotor Operation)
1
2
Installation
3
4

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Summary of Contents for YASKAWA E-V Series

  • Page 1 AC Servo Drives  DC Power Input Series USER'S MANUAL Setup Rotational Motor SGDV SERVOPACK SGM7M, SGMMV Servomotor Overview of Setup Installation Wiring and Connection Trial Operation (Checking Servomotor Operation) MANUAL NO. SIEP S800000 80B...
  • Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photo- copying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.

  • Page 3: About This Manual

    About this Manual This manual describes procedures required for installation, wiring, and connecting DC power input Σ-V Series servo drives, including a JOG operation for servomotors not connected to machinery. Be sure to refer to this manual and perform setup operations correctly. Keep this manual in a location where it can be accessed for reference whenever required.
  • Page 4  Manuals Related to the DC Power Input Σ-V Series Refer to the following manuals as required. Selecting Trial Ratings Models Panels Operation Maintenance System Trial Name Specifi- Design Operation Peripheral Wiring Servo Inspection cations Devices Adjustment Σ-V Series Product Catalog ...
  • Page 5 (cont’d) Selecting Trial Ratings Models Panels Operation Maintenance System Trial Name Specifi- Design Operation Peripheral Wiring Servo Inspection cations Devices Adjustment DC Power Input Σ-V Series User's Manual Design and Maintenance      Rotational Motor/ MECHATROLINK-III Communications Reference (SIEP S800000 83) AC SERVOMOTOR...

  • Page 6: Safety Precautions

    Safety Precautions This section describes important precautions that must be followed during storage, transportation, installation, wiring, operation, maintenance, inspection, and disposal. Be sure to always observe these precautions thoroughly. WARNING • Never touch any rotating servomotor parts during operation. Failure to observe this warning may result in injury. •...
  • Page 7 WARNING • Connect the ground terminal according to local electrical codes (100 Ω or less). Improper grounding may result in electric shock or fire. • Installation, disassembly, or repair must be performed only by authorized personnel. Failure to observe this warning may result in electric shock or injury. ...
  • Page 8  Installation CAUTION • Never use the product in an environment subject to water, corrosive gases, flammable gases, or combustibles. Failure to observe this caution may result in electric shock or fire. • Do not step on or place a heavy object on the product. Failure to observe this caution may result in injury or malfunction.
  • Page 9 CAUTION • Be sure to observe the following precautions when wiring the SERVO- PACK main circuit terminal blocks. • Do not turn the SERVOPACK power ON until all wiring, including the main circuit terminal blocks, has been completed. • Remove detachable power supply input connectors or motor connectors from the SERVOPACK before wiring.
  • Page 10 CAUTION • Do not connect devices (such as motors or solenoids) that greatly change the load or devices (such as electromagnetic switches) that generate surge voltages to the controller power line. Failure to observe this caution may result in deterioration of the internal elements or a blown fuse.
  • Page 11 • The drawings presented in this manual are typical examples and may not match the product you received. • If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the offices listed on the back of this man- ual.

  • Page 12: Warranty

     Warranty Scope Yaskawa shall replace or repair a defective product free of change if a defect attribut- able to Yaskawa occurs during the warranty period above. This warranty does not cover defects caused by the delivered product reaching the end of its service life and replacement of parts that require replacement or that have a limited service life.
  • Page 13 Yaskawa product is used in combination with any other products. 2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by the customer. 3. Consult with Yaskawa to determine whether use in the following applications is acceptable.

  • Page 14: Harmonized Standards

    Harmonized Standards  North American Safety Standards (UL) UL Standards Model (UL File No.) SERVOPACK SGDV UL508C (E147823) UL1004-1 • SGM7M Servomotor UL1004-6 • SGMMV (E165827)  EU Directives Model EU Directives Harmonized Standards EN 55011 group 1 classA EN 61000-6-2 EMC Directive EN 61000-6-4 2014/30/EU...

  • Page 15: Table Of Contents

    Contents About this Manual ..........iii Safety Precautions .

  • Page 16: Overview Of Setup

    Overview of Setup This chapter describes how to set up the DC power input Σ-V series of servo drives.
  • Page 17 1 Overview of Setup This chapter describes the flow of the setup procedure from installation until a JOG operation. A digital operator and an engineering tool called SigmaWin+ that can be used with a PC are available to set up a servo drive. CAUTION •...

  • Page 18: Installation

    Installation This chapter describes how to install the servomotor and the SERVOPACK. 2.1 Installation Environment and Applicable Standards ..2-2 2.1.1 Servomotor Installation Environment ..... . 2-2 2.1.2 SERVOPACK Installation Environment .

  • Page 19: Installation Environment And Applicable Standards

    2 Installation 2.1.1 Servomotor Installation Environment Installation Environment and Applicable Standards The installation environment and the applicable standards for servomotors and SERVOPACKs are described in this section. 2.1.1 Servomotor Installation Environment  Ambient temperature: 0 to 40°C  Ambient humidity: 20% to 80% RH (with no condensation) ...

  • Page 20: Servopack Installation Environment

    2.1 Installation Environment and Applicable Standards 2.1.2 SERVOPACK Installation Environment  Surrounding air temperature: 0 to 55°C  Ambient humidity: 90% RH or less (with no condensation)  Altitude: 1,000 m or less  Vibration resistance: 4.9 m/s  Shock resistance: 19.6 m/s ...

  • Page 21: Installation Conditions For Applicable Standards

    2 Installation 2.1.3 Installation Conditions for Applicable Standards 2.1.3 Installation Conditions for Applicable Standards Applicable Refer to Harmonized Standards in the preface for details. Standards Operating Pollution degree: 2 Conditions Protection class: IP10 UL Standard and Low Voltage Directive: Σ Satisfy the conditions outlined in DC Power Input -V Series AC SERVO- Installation...

  • Page 22: Servomotor Installation

    2.2 Servomotor Installation Servomotor Installation 2.2.1 Orientation Servomotors can be installed either horizontally or vertically. 2.2.2 Installation Standards The motor rated specifications (rated output, rated torque, and rated speed) are the continuous allowable values at an ambient temperature of 40°C when servomotors are installed with heat sinks.

  • Page 23: Connecting Servomotor To Machine

    2 Installation 2.2.3 Connecting Servomotor to Machine 2.2.3 Connecting Servomotor to Machine The end of the motor shaft is coated with anticorrosive paint. Thoroughly remove the paint prior to installation. Align the shaft of the servomotor with the shaft of the machine, and then couple the shafts.

  • Page 24: Protective Structure

    2.2 Servomotor Installation 2.2.4 Protective Structure The servomotor protective structure is described below. Model Protective Structure SGM7M-BE IP42 SGMMV-BE SGM7M-AE IP55 SGMMV-AE ∗ Except through shaft section. Flange Through shaft section This refers to the gap where the shaft protrudes from the end of the motor.

  • Page 25: Other Precautions

    2 Installation 2.2.5 Other Precautions 2.2.5 Other Precautions  Cable Stress Make sure there are no bends or tension on the servomotor main circuit cables and encoder cables. Be especially careful to wire encoder cables so that they are not subject to stress because the core wires are very thin at only 0.2 or 0.3 mm ...

  • Page 26: Servopack Installation

    2.3 SERVOPACK Installation SERVOPACK Installation 2.3.1 Orientation The DC power input Σ-V series SERVOPACKs are base-mounted. The SERVO- PACKs must be mounted with a vertical orientation. Firmly secure the SERVOPACK onto the mounting surface at the two locations where the mounting holes are. Base Air flow...

  • Page 27: Installation Standards

    2 Installation 2.3.2 Installation Standards 2.3.2 Installation Standards Observe the standards for mounting SERVOPACKs in control panels, including those for the mounting SERVOPACKs side by side in one control panel as shown in the following illustration. • SERVOPACK Mounting Orientation Mount the SERVOPACK vertically to the wall, with the front panel facing out.

  • Page 28: Emc Installation Conditions

    The following illustration shows the EMC installation conditions satisfied in test con- ditions prepared by Yaskawa. The actual EMC level may differ depending on the actual system’s configuration, wiring, and other conditions. However, because this product is built-in, check that the following conditions are still met after being installed in the user’s product.

  • Page 29: Other Precautions

    2 Installation 2.4.2 Other Precautions 2.4.2 Other Precautions  Recommended Noise Filter Σ For more information on recommended noise filters, refer to -V Series Product Cat- alog. (Catalog No.: KAEP S800000 42)  Fixing the Cable Fix and ground the cable shield using a piece of conductive metal. •...

  • Page 30: Wiring And Connection

    Wiring and Connection This chapter describes how to set up the wiring and connections required for trial operation. For more information on the wiring and connection, refer to the following manuals. • DC Power Input Σ-V Series User's Manual Design and Maintenance Rotational Motor/Analog Voltage Reference and Pulse Train Reference (Manual No.: SIEP S800000 81) •...

  • Page 31: Precautions For Wiring

    3 Wiring and Connection Precautions for Wiring CAUTION • Be sure to wire correctly and securely. Failure to observe this caution may result in motor overrun, injury, or malfunction. • Do not connect a commercial power supply to the U, V, or W terminals for the ser- vomotor connection.

  • Page 32: System Configuration Diagram

    I/O signal cable Power supply Single-phase 100/200 VAC Digital Molded-case ＳＶＯＮ ＣＯ Ｉ Ｎ ＴＧＯＮ ＣＨＡＲＧＥ ＶＣＭＰ operator circuit breaker Relay cable for YASKAWA ALARM ＳＣＲＯＬ Ｌ ＭＯＤＥ／ＳＥＴ ＲＥＳＥ Ｔ (MCCB) ＪＯＧ ＤＡＴＡ SVON digital operator READ WRITE SERVO SERVO...

  • Page 33: Connecting To Sgdv-E11A Servopack (M-Ii Model)

    3 Wiring and Connection 3.2.2 Connecting to SGDV-E11A SERVOPACK (M-II Model) 3.2.2  Connecting to SGDV- E11A SERVOPACK (M-II Model) Connect to the MECHATROLINK-II SGDV- E11A SERVOPACK Power supply Single-phase 100/200 VAC Molded-case circuit breaker (MCCB) Host controller Protects the power I/O signal cable line by shutting the circuit OFF when...

  • Page 34: Connecting To Sgdv-E21A Servopack (M-Iii Model)

    3.2 System Configuration Diagram 3.2.3  Connecting to SGDV- E21A SERVOPACK (M-III Model) SGDV- E21A SERVOPACK Connect to the MECHATROLINK-III Power supply Single-phase 100/200 VAC Molded-case circuit breaker (MCCB) Host controller Protects the power I/O signal cable line by shutting the circuit OFF when overcurrent is Encoder cable...

  • Page 35: Main Circuit Wiring

    3 Wiring and Connection 3.3.1 Names and Functions of Main Circuit Terminals Main Circuit Wiring The names, specifications, and functions of the main circuit terminals required for trial operation are given below. 3.3.1 Names and Functions of Main Circuit Terminals Analog Voltage Models/ M-II Models M-III Models...

  • Page 36: Servopack Main Circuit Cable

    3.3 Main Circuit Wiring 3.3.2 SERVOPACK Main Circuit Cable Use the following cables for main circuit of the SERVOPACK. Contact your Yaskawa representative for details. SERVOPACK Model: SGDV- Terminal Cable Symbols 1R7E 2R9E L1, L2, C1, For power supply JZSP-CF1G00--E JZSP-CF1M00--E...
  • Page 37 3 Wiring and Connection 3.3.2 SERVOPACK Main Circuit Cable (cont’d) SERVOPACK Model: SGDV- Cable Remarks 1R7E 2R9E Connector 4 poles 43025-0400 (SERVOPACK side) Contact – 43030-0001 (SERVOPACK side) Connector (servomotor side, 4 poles 43020-0401 CN4 for without brake) servo- Connector motor (servomotor side, 6 poles...

  • Page 38: Typical Main Circuit Wiring Examples

    3.3 Main Circuit Wiring 3.3.3 Typical Main Circuit Wiring Examples • Use a molded-case circuit breaker (1QF) or fuse to protect the servo system. Always use a molded-case circuit breaker (1QF) or fuse to pro- tect the servo system from accidents involving different power system voltages or other accidents.
  • Page 39 3 Wiring and Connection 3.3.3 Typical Main Circuit Wiring Examples  Precautions When Using More Than One SERVOPACK This section shows an example of the wiring when more than one SERVOPACK is used and the precautions. • Wiring Example (Analog model) The alarm output (ALM) terminals in each SERVOPACK individually operate differ- ent alarm detection relays: 1Ry, 2Ry, and 3Ry respectively.

  • Page 40: Trial Operation (Checking Servomotor Operation)

    Trial Operation (Checking Servomotor Operation) This chapter describes how to perform trial operation. 4.1 Outline ..........4-2 4.2 Inspection and Checking before Trial Operation .

  • Page 41: Outline

    4 Trial Operation (Checking Servomotor Operation) Outline The trial operation described here is a JOG operation for servomotors not connected to machinery (without a load). The purpose of this trial operation is to check whether the SERVOPACK and servomotor are properly connected and whether the servomo- tor is operating normally.

  • Page 42: Inspection And Checking Before Trial Operation

    4.2 Inspection and Checking before Trial Operation Inspection and Checking before Trial Operation To ensure safe and correct trial operation, inspect and check the following items before starting trial operation.  Servomotors Inspect and check the following items, and take appropriate measures before per- forming trial operation if any problem exists.
  • Page 43 4 Trial Operation (Checking Servomotor Operation) Configure the relay circuit to apply the holding brake by the emer- gency stop. Relay Circuit Example SERVOPACK 5 to 24 VDC Emergency stop Photocoupler  SERVOPACKs Inspect and check the following items, and take appropriate measures before per- forming trial operation if any problem exists.
  • Page 44 4.2 Inspection and Checking before Trial Operation  Checking the Main Circuit Power Supply, Servomotor, and Encoder Wiring Once again, check the main circuit power supply, servomotor, and encoder wiring that was described in Chapter 3 Wiring and Connection. Encoder cable Main circuit cable for servomotor Power supply...

  • Page 45: Jog Operation Using A Digital Operator

    4 Trial Operation (Checking Servomotor Operation) JOG Operation Using a Digital Operator This section describes the procedure for executing a JOG operation using a digital operator. The following illustration shows how to connect the digital operator. Σ-V series JUSP-OP05A-1-E Digital Operator SGDV SERVOPACK Digital operator junction connector...
  • Page 46 4.3 JOG Operation Using a Digital Operator (cont’d) Step Display after operation Keys Operation − F U N C T I O N − Press the Key to view the main F n 0 0 0 : A l m H i s t o r y menu of the Utility Function mode.
  • Page 47 4 Trial Operation (Checking Servomotor Operation) (cont’d) Step Display after operation Keys Operation − F U N C T I O N − Press the Key to return to the F n 0 0 0 : A l m H i s t o r y F n 0 0 2 : J O G main menu of the Utility Function F n 0 0 3 : Z −...

  • Page 48: Jog Operation Using Sigmawin

    4.4 JOG Operation Using SigmaWin+ JOG Operation Using SigmaWin+ This section describes the procedure for executing a JOG operation using Sig- maWin+. In the following example, test-run procedures are explained using the JOG operation window of Test Run on the main menu of SigmaWin+. The tuning-less function is by default set enabled.
  • Page 49 4 Trial Operation (Checking Servomotor Operation) (cont’d) Step Operation Display (4) Double click the SigmaWin+ icon to dis- play the SigmaWin+ startup screen. (cont’d) Startup Screen (5) Once SigmaWin+ is started, the connec- tion window is displayed. Note: is used for operation with no SERVOPACK connected.
  • Page 50 4.4 JOG Operation Using SigmaWin+ (cont’d) Step Operation Display (6) Search Condition Setting window is open. Select only Σ-V Select Σ-V( ), and click A dialog box will open first to tell you a search has started, and then the search result will be shown in the connection window.
  • Page 51 4 Trial Operation (Checking Servomotor Operation) (cont’d) Step Operation Display (2) Warnings for the JOG operation window will be displayed. Read them and click Warnings for the JOG Operation Window (3) The JOG operation window is open. (cont’d) JOG Operation Window 4-12...
  • Page 52 4.4 JOG Operation Using SigmaWin+ (cont’d) Step Operation Display • Set the JOG speed The motor speed is set to 500 [min ]. Click if you need to change it. • Servo ON Click . The display changes from Servo OFF to Servo ON and is lit in green. 4-13...
  • Page 53 4 Trial Operation (Checking Servomotor Operation) (cont’d) Step Operation Display • Start JOG operation. When you click the servomotor will rotate in the forward direction. When you click it will rotate in reverse. Confirm that the servomotor operation is cor- rect.
  • Page 54 Revision History The revision dates and numbers of the revised manuals are given at the bottom of the back cover. MANUAL NO. SIEP S800000 80B <1>-0 Web revision number Revision number Published in Japan February 2018 Date of publication Date of Rev.
  • Page 55 Phone: +81-4-2962-5151 Fax: +81-4-2962-6138 www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 www.yaskawa.com.br...

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E-7mini seriesE-vmini seriesSgm7mSgmmvSgdv

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