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Siemens SINAMICS Series Operating Instructions Manual
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Siemens SINAMICS Series Operating Instructions Manual

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Table Of Contents
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Table of Contents

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Summary of Contents for Siemens SINAMICS Series

  • Page 3 ___________________ Preface ___________________ Safety instructions Type spectrum, ___________________ SINAMICS ordering information ___________________ Description SINAMICS DCM DC Converter ___________________ Technical data Transportation, ___________________ unpacking, installation Operating Instructions ___________________ Connecting Additional system ___________________ components ___________________ Commissioning ___________________ Operation ___________________ Descriptions of functions ___________________ Maintenance ___________________...

  • Page 4: Legal Information

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Product Name

    Example: 01010203 displayed on the BOP20 means 01.01.02.03 → Version 1.1, Service Pack 2, Hotfix 3 When required, you can obtain the current firmware from your local Siemens sales office. Download of the current firmware version for registered users (https://support.industry.siemens.com/cs/ww/en/view/44029688)
  • Page 6 Manuals and application notes on the Internet The manuals and application documents are also available in the Internet: Manuals (https://support.industry.siemens.com/cs/ww/en/ps/13298/man) The list of general conditions available there include current supplements to the manuals. The notes included in the general condition lists have a higher priority than the statements made in the manuals.

  • Page 7: Technical Support

    Spares on Web (https://www.sow.siemens.com/) Websites of third parties This publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there.
  • Page 8 This product contains cryptographic software created by Eric Young. This product contains software developed by Eric Young. Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
  • Page 9 Table of contents Preface ..............................3 Safety instructions ..........................17 General safety instructions ..................... 17 Hearing protection ........................21 Warning note relating to the off button of the AOP30 ............. 21 ESD-sensitive components ..................... 22 Industrial security ........................23 Residual risks of power drive systems ..................24 Type spectrum, ordering information .....................
  • Page 10 Table of contents Connecting ............................91 Instructions for EMC-compliant drive installation ..............92 6.1.1 Basic information about EMC ....................92 6.1.2 EMC-compliant drive installation (installation instructions) ............ 95 6.1.3 Example of a cabinet configuration ..................98 6.1.4 Arranging components for converter units ................102 6.1.5 RFI suppression filter ......................
  • Page 11 Table of contents 7.2.2.4 X520 encoder system interface .................... 200 7.2.3 Connection example ......................201 7.2.4 Meaning of the LED ......................201 7.2.4.1 Meaning of the LED on the Sensor Module Cabinet-Mounted SMC10 ........ 201 7.2.4.2 Cause and rectification of faults .................... 202 7.2.5 Dimension drawing .......................
  • Page 12 Table of contents 7.5.3.8 X540 auxiliary voltage for the digital inputs ................. 245 7.5.3.9 X541 bidirectional digital inputs/outputs ................246 7.5.3.10 X542 relay outputs ....................... 247 7.5.4 Connection example ......................248 7.5.5 Meanings of the LEDs on the Terminal Module TM31 ............249 7.5.6 Dimension drawing ......................
  • Page 13 Table of contents Commissioning optional additional modules ................ 324 8.7.1 Terminal Modules (TM31, TM15, TM150) ................325 8.7.1.1 Commissioning with STARTER .................... 325 8.7.1.2 Commissioning via parameter assignment ................328 8.7.2 Encoder evaluation (SMC10, SMC30) .................. 328 8.7.2.1 Add/commissioning (with STARTER) ................... 329 8.7.2.2 Removal (with STARTER) ....................
  • Page 14 Table of contents 9.3.7.1 LOCAL/REMOTE key ......................393 9.3.7.2 ON key/OFF key ........................394 9.3.7.3 CCW/CW changeover ......................395 9.3.7.4 Jogging ..........................395 9.3.7.5 Increase setpoint/Decrease setpoint ................... 395 9.3.7.6 AOP setpoint ........................396 9.3.7.7 Inhibiting AOP LOCAL mode ....................396 9.3.7.8 Acknowledging errors via the AOP ..................
  • Page 15 Table of contents 10.4.4 Direct data exchange ......................468 10.4.4.1 Setpoint assignment in the subscriber .................. 470 10.4.4.2 Activating/parameterizing slave-to-slave communication ............. 470 10.4.4.3 Commissioning of the PROFIBUS slave-to-slave communication ........472 10.4.4.4 GSD during operation ......................481 10.4.4.5 Diagnostics of the PROFIBUS slave-to-slave communication in STARTER ....... 482 10.4.5 Messages via diagnostics channels ..................
  • Page 16 Table of contents 10.10 Switch on, switch off, enable ....................552 10.10.1 Switch on/Switch off (ON/OFF1) – Control word bit 0............552 10.10.2 OFF2 (disconnection) – Control word bit 1 ................555 10.10.3 OFF3 (quick stop) – Control word bit 2 ................555 10.10.4 Operation enable (enable) –...
  • Page 17 Table of contents 10.30 Serial interface with peer-to-peer protocol ................624 10.30.1 Examples of peer-to-peer connections ................. 626 10.31 Expanding the SINAMICS DCM to include a second CUD ..........628 10.32 Terminal Module Cabinet TMC (option G63) ................ 631 10.33 Runtime (operating hours counter) ..................
  • Page 18 Table of contents Applications ............................705 12.1 Using SINAMICS DCM in shipbuilding ................705 12.2 Connecting an incremental encoder ..................705 12.3 Use of the SINAMICS DCM in galvanizing and dip-painting plants ........706 12.4 Using SINAMICS DCM as thyristor controller in heating applications ......... 708 Functional safety ..........................

  • Page 19: General Safety Instructions

    Safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, the following six steps apply when establishing safety: 1.
  • Page 20 Safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. •...
  • Page 21 • If you come closer than around 2 m to such components, switch off any radio devices or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. SINAMICS DCM DC Converter...
  • Page 22 Safety instructions 1.1 General safety instructions WARNING Motor fire in the event of insulation overload There is higher stress on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.

  • Page 23: Hearing Protection

    Safety instructions 1.2 Hearing protection WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning.

  • Page 24: Esd-Sensitive Components

    Safety instructions 1.4 ESD-sensitive components ESD-sensitive components Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage caused by electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

  • Page 25: Industrial Security

    Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer's exposure to cyber threats.

  • Page 26: Residual Risks Of Power Drive Systems

    Safety instructions 1.6 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 27 Type spectrum, ordering information Figure 2-1 Type series Device article numbers Note Devices with a rated input voltage above 400 V AC are also suitable for a supply voltage of 400 V AC. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 28 Type spectrum, ordering information 2.1 Device article numbers 2Q devices Armature supply Rated Rated Type designation Article number voltage DC current DC voltage MLFB 3-ph. 400 V AC 60 A 485 V D485/60 Mre-GeE6S22 6RA8025-6DS22-0AA0 90 A 485 V D485/90 Mre-GeE6S22 6RA8028-6DS22-0AA0 125 A 485 V...
  • Page 29 Type spectrum, ordering information 2.1 Device article numbers 4Q devices Armature supply Rated Rated Type designation Article number voltage DC current DC voltage MLFB 3-ph. 400 V AC 15 A 420 V D420/15 Mreq-GeG6V62 6RA8013-6DV62-0AA0 30 A 420 V D420/30 Mreq-GeG6V62 6RA8018-6DV62-0AA0 60 A 420 V...
  • Page 30 Type spectrum, ordering information 2.2 Key for the device article numbers Key for the device article numbers ① 6RA defined according to the general guidelines for MLFB ② Device version 23: SIMOREG compact unit, 4th generation analog 70: SIMOREG DC MASTER 24: SIMOREG compact unit, 4th generation digital 80: SINAMICS DCM ③...
  • Page 31 Type spectrum, ordering information 2.3 Rating plates, packaging label ⑥ ⑦ Converter circuit Closed-loop control A: - S: B6C (2Q) 0: No closed-loop control 6: 4Q digital B: - T: - 1: 2Q, analog 7: 4Q analog C: - U: - 2: 2Q, digital D: B2HZ (1Q) V: (B6) A (B6) C (4Q)

  • Page 32: Ordering Information For Options And Accessories

    Type spectrum, ordering information 2.4 Ordering information for options and accessories ① For options: "Z" after the article number ② Order codes for options (according to ordering information for options) Figure 2-2 Packaging label Ordering information for options and accessories Ordering information for options with order codes Article number of SINAMICS DCM with Z designation and order codes (multiple...
  • Page 33 Type spectrum, ordering information 2.4 Ordering information for options and accessories Table 2- 2 Options field Option Order codes 2Q field power unit (not possible for 15 A and 30 A devices) No field power unit (not possible for 15 A and 30 A devices) Field power unit with 85 A rated current (possible for devices with rated armature DC current ≥1500 A, in standard version and with option L11)

  • Page 34: Ordering Information For Accessories

    6AU1810-1HA20-1XA0 Drive Control Chart (DCC) for SINAMICS and SIMOTION 6AU1810-1JA20-1XA0 Please contact your local Siemens office. See Chapter "RFI suppression filter (Page 103)" See Chapter "Fuses (Page 149)" as well as the catalogs and reference sources specified in this chapter See Chapter "Line reactors (Page 146)"...
  • Page 35 Type spectrum, ordering information 2.5 Accessories Table 2- 6 Article numbers for the Advanced Operator Panel AOP30 Article Article number Advanced Operator Panel AOP30 6SL3055-0AA00-4CA4 RS485 connecting cable for connecting the AOP30 to one CUD; 3 m 6RY1807-0AP00 RS485 connecting cable for connecting the AOP30 to two CUDs; 3 m 6RY1807-0AP10 Additional cable lengths can be ordered as option.
  • Page 36 Type spectrum, ordering information 2.5 Accessories SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 37: Area Of Application

    Description Area of application The SINAMICS DC MASTER converter units have been specifically designed to supply the armature and field of DC motors. Alternative applications (e.g. supplying the field of a synchronous generator) are also possible. Design SINAMICS DC MASTER converter units are compact units containing both the power unit for the armature supply and the power unit for the field supply, as well as the control electronics and possible additional modules.

  • Page 38: Additional Components

    Description Versions The armature supply is available in the following versions: ● 2-quadrant units: The armature is supplied via a fully-controlled three-phase bridge (B6C). ● 4-quadrant units: The armature is supplied via two fully-controlled three-phase bridges connected in a circulating-current-free inverse-parallel configuration ((B6)A(B6)C). The field supply is available in the following versions: ●...

  • Page 39: Extended Functions

    Description ● DRIVE-CLiQ components The DRIVE-CLiQ interface enables components from the SINAMICS drive system to be connected. The following components are supported: – TM15 (digital inputs/outputs) – TM31 (digital inputs/outputs, analog inputs/outputs) – TM150 (temperature sensor inputs) – SMC10 (resolver evaluation for speed actual value sensing) –...
  • Page 40 Description ● Drive Control Chart (DCC) DCC is available for applications requiring a more complex method of controlling the drive system which cannot be accomplished using the free function blocks. DCC makes it possible for one of the interconnected elementary function blocks to generate a graphical depiction of an existing function diagram and load it to the SINAMICS DC MASTER.

  • Page 41: Technical Data

    Technical data Note You can find the technical data for the connectors and terminals in the section titled "Connecting (Page 91)". Load classes For maximum efficiency when adapting the SINAMICS DC MASTER to the load profile for the driven machine, you can use the load cycle to carry out dimensioning. Parameter p50067 is used to make the setting in the SINAMICS DC MASTER.
  • Page 42 Technical data 4.2 Duty cycles for 2Q applications Note • If a value > 1 is set at p50067, you need to make sure that the "Dynamic overload capability of the power unit" is enabled. This requires a value > 0 to be set at p50075. •...
  • Page 43 Technical data 4.3 Duty cycles for 4Q applications 480 V, 2Q .25-6FS22 51.4 77.1 50.2 46.4 92.8 51.4 77.1 .28-6FS22 74.4 72.8 65.4 74.4 .31-6FS22 96.3 .75-6FS22 .78-6FS22 .82-6FS22 .85-6FS22 .87-6FS22 1219 .91-6FS22 1200 1326 1286 1537 1263 575 V, 2Q .25-6GS22 51.4 77.1...
  • Page 44 Technical data 4.3 Duty cycles for 4Q applications Duty cycles for 4Q applications Table 4- 3 Duty cycles for 4Q applications SINAMICS Duty cycles DC I DC II DC III DC IV US rating continuous Tu = 45 °C 15 min 60 s 15 min 120 s...
  • Page 45 Technical data 4.3 Duty cycles for 4Q applications 575 V, 4Q .25-6GV62 53.1 79.6 51.8 77.7 47.2 94.4 53.1 79.6 .31-6GV62 95.4 .75-6GV62 .81-6GV62 .85-6GV62 .87-6GV62 1159 .90-6GV62 1100 1207 1173 1379 1150 .93-4GV62 1600 1255 1883 1213 1819 1139 2279 1190 1785...

  • Page 46: Environmental Requirements

    Technical data 4.4 Environmental requirements Environmental requirements Environmental classes according to EN 60721-3 Table 4- 4 Environmental classes Environmental condition Environmental Comment class Operation Mechanical stability See remark Vibratory load (test and measuring procedure • according to EN 60068-2-6, Fc): Constant deflection = 0.075 mm at 10 ...
  • Page 47 Technical data 4.5 Unit data Installation altitude above sea level ≤ 1,000 m With rated DC current > 1,000 m With derating, see Section "Derating (Page 75)" Unit data For dimension drawings, please refer to Chapter "Installation (Page 77)". Explanation of footnotes following tables 3-ph.
  • Page 48 Technical data 4.5 Unit data Table 4- 7 Technical data for 3-ph. 400 V AC, 60 to 210 A, 2Q devices Article number 6RA80 ..25-6DS22-..28-6DS22-..31-6DS22-..75-6DS22-... Rated DC current Rated armature input current 49.8 74.7 Rated power 29.1 43.7 60.6...
  • Page 49 Technical data 4.5 Unit data Table 4- 8 Technical data for 3-ph. 400 V AC, 280 to 850 A, 2Q devices Article number 6RA80 ..78-6DS22-..81-6DS22-..85-6DS22-..87-6DS22-... Rated DC current Rated armature input current Rated power Power loss at 1375 1844 2467...
  • Page 50 Technical data 4.5 Unit data Table 4- 9 Technical data for 3-ph. 400 V AC, 1200 A, 2Q devices Article number 6RA80 ..91-6DS22-... Rated DC current 1200 Rated armature input current Rated power Power loss at 4107 rated DC current (approx.) Rated field supply voltage 2-ph.
  • Page 51 Technical data 4.5 Unit data Table 4- 10 Technical data for 3-ph. 400 V AC, 1600 A to 3000 A, 2Q devices Article number 6RA80 ..93-4DS22-..95-4DS22-..98-4DS22-... Rated DC current 1600 2000 3000 Rated armature input current 1328 1660 2490 Rated power...
  • Page 52 Technical data 4.5 Unit data 3-ph. 480 V AC, 2Q devices 6RA8025-6FS22-0AA0 6RA8028-6FS22-0AA0 6RA8031-6FS22-0AA0 6RA8075-6FS22-0AA0 6RA8078-6FS22-0AA0 6RA8082-6FS22-0AA0 6RA8085-6FS22-0AA0 6RA8087-6FS22-0AA0 6RA8091-6FS22-0AA0 Table 4- 11 Technical data for 3-ph. 480 V AC, 2Q devices Common data Rated 3-ph. 480 V AC (+10% / -20%) armature supply voltage Rated field supply voltage 2-ph.
  • Page 53 Technical data 4.5 Unit data Table 4- 13 Technical data for 3-ph. 480 V AC, 210 A to 280 A, 2Q devices Article number 6RA80 ..75-6FS22-..78-6FS22-... Rated DC current Rated armature input current Rated power Power loss at rated DC current (approx.) Rated field DC current Type of cooling...
  • Page 54 Technical data 4.5 Unit data 3-ph. 575 V AC, 2Q devices 6RA8025-6GS22-0AA0 6RA8031-6GS22-0AA0 6RA8075-6GS22-0AA0 6RA8081-6GS22-0AA0 6RA8085-6GS22-0AA0 6RA8087-6GS22-0AA0 6RA8090-6GS22-0AA0 6RA8093-4GS22-0AA0 6RA8095-4GS22-0AA0 6RA8096-4GS22-0AA0 6RA8097-4GS22-0AA0 Table 4- 15 Technical data for 3-ph. 575 V AC, 2Q devices Common data Rated armature supply voltage 3-ph.
  • Page 55 Technical data 4.5 Unit data Table 4- 16 Technical data for 3-ph. 575 V AC, 60 A to 210 A, 2Q devices Article number 6RA80 ..25-6GS22-..31-6GS22-..75-6GS22-... Rated DC current Rated armature input current 49.8 Rated power 41.4 86.3 Power loss at rated DC current (approx.) Rated field DC current...
  • Page 56 Technical data 4.5 Unit data Table 4- 18 Technical data for 3-ph. 575 V AC, 1600 A to 2800 A, 2Q devices Article number 6RA80 ..93-4GS22-..95-4GS22-..96-4GS22-..97-4GS22-... Rated DC current 1600 2000 2200 2800 Rated armature input current 1328 1660 1826...
  • Page 57 Technical data 4.5 Unit data 3-ph. 690 V AC, 2Q devices 6RA8086-6KS22-0AA0 6RA8090-6KS22-0AA0 6RA8093-4KS22 6RA8095-4KS22 6RA8097-4KS22 -0AA0 -0AA0 -0AA0 Table 4- 19 Technical data for 3-ph. 690 V AC, 2Q devices Common data Rated armature supply voltage 3-ph. 690 V AC (+10% / -20%) Rated field supply voltage 2-ph.
  • Page 58 Technical data 4.5 Unit data Table 4- 20 Technical data for 3-ph. 690 V AC, 720 A to 1000 A, 2Q devices Article number 6RA80 ..86-6KS22-..90-6KS22-... Rated DC current 1000 Rated armature input current Rated power Power loss at rated DC current 2767 3963 (approx.)
  • Page 59 Technical data 4.5 Unit data 3-ph. 830 V AC, 2Q devices 6RA8088-6LS22-0AA0 6RA8093-4LS22-0AA0 6RA8095-4LS22-0AA0 Table 4- 22 Technical data for 3-ph. 830 V AC, 2Q devices Common data Rated armature supply voltage 3-ph. 830 V AC (+10% / -20%) Rated field supply voltage 2-ph.
  • Page 60 Technical data 4.5 Unit data Table 4- 23 Technical data for 3-ph. 830 V AC, 900 A to 1900 A, 2Q devices Article number 6RA80 ..88-6LS22-..93-4LS22-..95-4LS22-... Rated DC current 1500 1900 Rated armature input current 1245 1577 Rated power 1500 1900...
  • Page 61 Technical data 4.5 Unit data 3-ph. 400 V AC, 4Q devices 6RA8013-6DV62-0AA0 6RA8018-6DV62-0AA0 6RA8025-6DV62-0AA0 6RA8028-6DV62-0AA0 6RA8031-6DV62-0AA0 6RA8075-6DV62-0AA0 6RA8078-6DV62-0AA0 6RA8081-6DV62-0AA0 6RA8085-6DV62-0AA0 6RA8087-6DV62-0AA0 6RA8091-6DV62-0AA0 6RA8093-4DV62-0AA0 6RA8095-4DV62-0AA0 6RA8098-4DV62-0AA0 Table 4- 24 Technical data for 3-ph. 400 V AC, 4Q devices Common data Rated armature supply voltage 3 AC 400 (+15% / -20%) for devices 6RA8098-4DV62-0AA0: +10% / -20% Electronic power supply,...
  • Page 62 Technical data 4.5 Unit data Table 4- 26 Technical data for 3-ph. 400 V AC, 125 A to 280 A, 4Q devices Article number 6RA80 ..31-6DV62-..75-6DV62-..78-6DV62-... Rated DC current Rated armature input current Rated power 52.5 88.2 Power loss at rated DC current (approx.) Rated field supply voltage...
  • Page 63 Technical data 4.5 Unit data Table 4- 27 Technical data for 3-ph. 400 V AC, 400 A to 850 A, 4Q devices Article number 6RA80 ..81-6DV62-..85-6DV62-..87-6DV62-... Rated DC current Rated armature input current Rated power Power loss at 1375 1844 2467...
  • Page 64 Technical data 4.5 Unit data Table 4- 28 Technical data for 3-ph. 400 V AC, 1200 A, 4Q devices Article number 6RA80 ..91-6DV62-... Rated DC current 1200 Rated armature input current Rated power Power loss at 4107 rated DC current (approx.) Rated field supply voltage 2-ph.
  • Page 65 Technical data 4.5 Unit data Table 4- 29 Technical data for 3-ph. 400 V AC, 1600 A to 3000 A, 4Q devices Article number 6RA80 ..93-4DV62-..95-4DV62-..98-4DV62-... Rated DC current 1600 2000 3000 Rated armature input current 1328 1660 2490 Rated power...
  • Page 66 Technical data 4.5 Unit data 3-ph. 480 V AC, 4Q devices 6RA8013-6FV62-0AA0 6RA8018-6FV62-0AA0 6RA8025-6FV62-0AA0 6RA8028-6FV62-0AA0 6RA8031-6FV62-0AA0 6RA8075-6FV62-0AA0 6RA8078-6FV62-0AA0 6RA8082-6FV62-0AA0 6RA8085-6FV62-0AA0 6RA8087-6FV62-0AA0 6RA8091-6FV62-0AA0 Table 4- 30 Technical data for 3-ph. 480 V AC, 4Q devices Common data Rated armature supply voltage 3-ph.
  • Page 67 Technical data 4.5 Unit data Table 4- 32 Technical data for 3-ph. 480 V AC, 125 A to 280 A, 4Q devices Article number 6RA80 ..31-6FV62-..75-6FV62-..78-6FV62-... Rated DC current Rated armature input current Rated power 62.5 Power loss at rated DC current (approx.) Rated field DC current Type of cooling...
  • Page 68 Technical data 4.5 Unit data 3-ph. 575 V AC, 4Q devices 6RA8025-6GV62-0AA0 6RA8031-6GV62-0AA0 6RA8075-6GV62-0AA0 6RA8081-6GV62-0AA0 6RA8085-6GV62-0AA0 6RA8087-6GV62-0AA0 6RA8090-6GV62-0AA0 6RA8093-4GV62-0AA0 6RA8095-4GV62-0AA0 6RA8096-4GV62-0AA0 6RA8097-4GV62-0AA0 Table 4- 34 Technical data for 3-ph. 575 V AC, 4Q devices Common data Rated armature supply voltage 3-ph.
  • Page 69 Technical data 4.5 Unit data Table 4- 35 Technical data for 3-ph. 575 V AC, 60 A to 210 A, 4Q devices Article number 6RA80 ..25-6GV62-..31-6GV62-..75-6GV62-... Rated DC current Rated armature input current 49.8 Rated power Power loss at rated DC current (approx.) Rated field DC current Type of cooling Self-ventilated...
  • Page 70 Technical data 4.5 Unit data Table 4- 37 Technical data for 3-ph. 575 V AC, 1600 A to 2800 A, 4Q devices Article number 6RA80 ..93-4GV62-..95-4GV62-..96-4GV62-..97-4GV62-... Rated DC current 1600 2000 2200 2800 Rated armature input current 1328 1660 1826...
  • Page 71 Technical data 4.5 Unit data 3-ph. 690 V AC, 4Q devices 6RA8086-6KV62-0AA0 6RA8090-6KV62-0AA0 6RA8093-4KV62-0AA0 6RA8095-4KV62-0AA0 6RA8097-4KV62-0AA0 Table 4- 38 Technical data for 3-ph. 690 V AC, 4Q devices Common data Rated armature supply voltage 3-ph. 690 V AC (+10% / -20%) Rated field supply voltage 2-ph.
  • Page 72 Technical data 4.5 Unit data Table 4- 39 Technical data for 3-ph. 690 V AC, 760 A to 1000 A, 4Q devices Article number 6RA80 ..86-6KV62-..90-6KV62-... Rated DC current 1000 Rated armature input current Rated power Power loss at 2897 3963 rated DC current (approx.)
  • Page 73 Technical data 4.5 Unit data 3-ph. 830 V AC, 4Q devices 6RA8088-6LV62-0AA0 6RA8093-4LV62-0AA0 6RA8095-4LV62-0AA0 Table 4- 41 Technical data for 3-ph. 830 V AC, 4Q devices Common data Rated armature supply voltage 3-ph. 830 V AC (+10% / -20%) Rated field supply voltage 2-ph.
  • Page 74 Technical data 4.5 Unit data Table 4- 42 Technical data for 3-ph. 830 V AC, 950 A to 1900 A, 4Q devices Article number 6RA80 ..88-6LV62-..93-4LV62-..95-4LV62-... Rated DC current 1500 1900 Rated armature input current 1245 1577 Rated power 1313 1663...
  • Page 75 Technical data 4.5 Unit data 3-ph. 950 V AC, 2Q and 4Q devices 6RA8096-4MS22-0AA0 6RA8096-4MV62-0AA0 Table 4- 43 Technical data for 3-ph. 950 V AC, 2Q and 4Q devices Common data Rated armature supply voltage 3-ph. 950 V AC (+15% / -20%) Rated field supply voltage 2-ph.
  • Page 76 Technical data 4.5 Unit data Footnotes: The specified rated DC voltage can only be reached if the undervoltage does not exceed 5%. For 2Q devices, the specified rated DC voltage can only be achieved if the α limit (p50150) is set to 5°. Note: Option L04 is available for armature infeed with extra-low voltage (ordering data for options, see Chapter "Type spectrum, ordering information (Page 25)").
  • Page 77 Technical data 4.6 Derating Derating Depending on the ambient temperature and the installation altitude, a derating is required for the maximum permissible load of the SINAMICS DC MASTER. The derating factor can be taken from the following tables and should be set via p50077. Intermediate values can be obtained through linear interpolation.
  • Page 78 Technical data 4.6 Derating Voltage derating depending on the installation altitude The series of SINAMICS DCM units fulfill overvoltage category III according to EN 61800-5-1 for line supply circuits with respect to the environment (other line supply circuits, housing, electronics). For electronics and field supplies with voltages of 2-ph.

  • Page 79: Transportation, Unpacking

    Transportation, unpacking, installation Transportation, unpacking The SINAMICS DC MASTER is packaged at the manufacturer's site in accordance with the order specification. A product packaging label is located on the carton. Avoid heavy vibration and severe shocks during transportation, e.g. when when lowering into position.
  • Page 80 Transportation, unpacking, installation 5.2 Installation Options for lifting units with a 1500 to 3000 A rated DC current Figure 5-1 Options for lifting units with 1500 - 3000 A currents UL-508C-compliant cabinet installation for a SINAMICS DC MASTER ● If this unit is to be installed in a cabinet, the cabinet must be sufficiently ventilated and of "type 1"...
  • Page 81 Transportation, unpacking, installation 5.2 Installation Cabinet installation for units with a 1500 to 3000 A rated DC current ① The scope of delivery for these units includes 2 brackets that can be attached to the • SINAMICS DC MASTER using 3 M8 hexagon bolts (also supplied) to facilitate installation. ②...

  • Page 82: Dimension Drawings

    Transportation, unpacking, installation 5.2 Installation 5.2.1 Dimension drawings All dimensions in mm Tolerance of the outer dimensions, +2 mm Tolerance of the distances of the busbar holes for customer connections, ±1.5 mm 15 to 30 A, 4Q units Figure 5-3 Dimension drawing, 15 A to 30 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 83 Transportation, unpacking, installation 5.2 Installation 60 to 280 A, 2Q units Figure 5-4 Dimension drawing, 60 A to 280 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 84 Transportation, unpacking, installation 5.2 Installation 60 to 280 A, 4Q units Figure 5-5 Dimension drawing, 60 A to 280 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 85 Transportation, unpacking, installation 5.2 Installation 400 to 600 A, 2Q units Figure 5-6 Dimension drawing, 400 to 600 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 86 Transportation, unpacking, installation 5.2 Installation 400 to 600 A, 4Q units Figure 5-7 Dimension drawing, 400 A to 600 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 87 Transportation, unpacking, installation 5.2 Installation 720 to 850 A, 2Q units Figure 5-8 Dimension drawing, 720 to 850 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 88 Transportation, unpacking, installation 5.2 Installation 760 to 850 A, 4Q units Figure 5-9 Dimension drawing, 760 to 850 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 89 Transportation, unpacking, installation 5.2 Installation 900 to 1200 A units Figure 5-10 Dimension drawing, 900 to 1200 A SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 90 Transportation, unpacking, installation 5.2 Installation 1500 to 3000 A units Figure 5-11 Dimension drawing, 1500 to 3000 A SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 91: Installing Options And Accessories

    Transportation, unpacking, installation 5.2 Installation 5.2.2 Installing options and accessories 5.2.2.1 AOP30 operator panel Installation cut-out required in the cabinet door: 197.5 × 141.5 mm 5.2.2.2 Installing a second CUD NOTICE Electrostatic-sensitive devices (ESD) Note the information provided on "Electrostatic sensitive devices (ESD)" in Chapter 1. Note Use the supplied mounting aid.
  • Page 92 Transportation, unpacking, installation 5.2 Installation Mount the CUD and push it into the connectors for the left-hand CUD. Secure the CUD using four screws (screw and washer assembly, M3×6), tightening torque 1 Nm Figure 5-13 Installing a second CUD (2) Lock the BOP support again.
  • Page 93 Connecting Note Information on connecting the unit The inside front cover of the SINAMICS DC MASTER Operating Instructions contains a summary of the key information required for connecting the unit. WARNING Failure to observe general safety instructions and residual risks If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death.

  • Page 94: Basic Information About Emc

    Should you require further information or encounter specific problems which have not been dealt with in enough detail for your field of application, please contact your local Siemens office. 6.1.1...
  • Page 95 Connecting 6.1 Instructions for EMC-compliant drive installation Interference emissions and interference immunity EMC is dependent upon two properties demonstrated by the devices involved in the system: interference emissions and interference immunity. Electrical devices may be sources of interference (senders) and/or potentially susceptible equipment (receivers). Electromagnetic compatibility is ensured when the existing sources of interference do not impair the function of potentially susceptible equipment.
  • Page 96 Connecting 6.1 Instructions for EMC-compliant drive installation Depending on the installation site and the drive power, four different categories are defined in EN 61800-3 with regard to the limit values for interference emission and two (operating) environments with regard to the requirements on interference immunity: Category C1: Drive systems for rated voltages <...

  • Page 97: Emc Planning

    Connecting 6.1 Instructions for EMC-compliant drive installation If the drive forms part of a system, it does not initially need to fulfill any interference emission requirements, but the EMC Directive does require the system as a whole to be electro- magnetically compatible with its environment.
  • Page 98 Connecting 6.1 Instructions for EMC-compliant drive installation In order to ensure electromagnetic compatibility (EMC) in your control cabinets in rugged electrical environments and adhere to the standards required by the relevant legislating body, the EMC rules listed below should be followed during the construction and design stages.
  • Page 99 Connecting 6.1 Instructions for EMC-compliant drive installation 10 Shields for analog signal cables may be connected to ground at both ends if equi- potential bonding is good (this must be done over a large area with good conductivity). It can be assumed that equipotential bonding is good if all metal parts are well interconnected and the electronics components are supplied from a single source.
  • Page 100 Connecting 6.1 Instructions for EMC-compliant drive installation 6.1.3 Example of a cabinet configuration Figure 6-3 Example of a cabinet configuration with a SINAMICS DC MASTER of up to 850 A SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 101 Connecting 6.1 Instructions for EMC-compliant drive installation Figure 6-4 Shielding at control cabinet inlet Figure 6-5 Shielding in control cabinet SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 102 Connecting 6.1 Instructions for EMC-compliant drive installation Connecting shields on the SINAMICS DC MASTER Figure 6-6 Connecting shields Note The strain relief of shielded cables and the shield support must be mechanically decoupled from one another. Radio interference suppression filters for the field circuit Figure 6-7 RFI suppression filter SINAMICS DCM DC Converter...

  • Page 103: Shield Connection

    Connecting 6.1 Instructions for EMC-compliant drive installation Shield connection ① Connecting terminal on copper bar, max. cable diameter 15 mm Notice! Risk of pinching cable if screws tightened too much ② Bus-mounting terminal on copper bar, max. cable diameter 10 mm Notice! Risk of pinching cable if screws tightened too much ③...
  • Page 104 Connecting 6.1 Instructions for EMC-compliant drive installation 6.1.4 Arranging components for converter units ① The line reactor in the field circuit is dimensioned for the rated current of the motor field. ② The line reactor in the armature circuit is dimensioned for the rated motor current in the armature.
  • Page 105 TN / TT line Weight IT line Terminal cross- Article number Article number current supply system section mm EPCOS SIEMENS Radio interfer- Hole for the screw ence suppres- sion filter Line filters for armature circuit 760/440 580/335 Terminal 10 mm B84143A0025R021 760/440...
  • Page 106 Strom sechspulsiger netzgeführter Stromrichter (Harmonics in the Line-Side Current of Six-Pulse, Line-Commutated Converters)" by H. Arremann and G. Möltgen, Siemens Research and Development Division, Volume 7 (1978) No. 2, © Springer-Verlag 1978. In addition, the formulas are specified which, depending on the actual operating data in use...
  • Page 107 Connecting 6.1 Instructions for EMC-compliant drive installation The fundamental component of current I as a reference variable is calculated using the following formula = g × 0.817 × I where I is the DC current of the operating point under investigation and where g is the fundamental factor (see previous table) The harmonic currents calculated according to the previous table only apply for: I.) Short-circuit power S...
  • Page 108 Connecting 6.2 Cable routing into the unit For the purpose of dimensioning filters and compensation equipment with reactors, it is only possible to draw on the information provided by the harmonics values calculated in this way if the values calculated for S and L match the actual drive values.
  • Page 109 Connecting 6.2 Cable routing into the unit Cable routing into the unit Cable routing example Note Cables, which are not mechanically fixed in the device, must be externally fixed. Figure 6-10 Example for cable routing when fully expanded SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 110 Connecting 6.2 Cable routing into the unit Note For units with a rated DC current ≤280 A, the PROFINET and DRIVE-CLiQ cables must be routed into the unit from the top (PROFINET is only available with Communication Board(s) CBE20). ① Connection for the electronic power supply (XP1).
  • Page 111 Connecting 6.2 Cable routing into the unit Option L05: Connecting the electronic power supply Devices with "Power interface with DC electronic power supply" ① Use a cable tie to attach the cable to the circuit board (Power Interface) Figure 6-12 Option L05, electronic power supply The maximum cable length is 30 m.
  • Page 112 Connecting 6.2 Cable routing into the unit 1. Route the PROFIBUS cable into the device from the bottom 2. Screw the PROFIBUS bus connector to connector X126 at the CUD using the two screws 3. It is not necessary to have a shield support in the device, it is recommended that the shield is connected in the cabinet WARNING Electric shock during connection while voltage is present...
  • Page 113 Connecting 6.2 Cable routing into the unit Routing PROFINET cables Note: PROFINET is only available with Communication Board(s) CBE20 ① PROFINET cable (4 connections on each CBE20) Figure 6-14 Routing PROFINET cables in devices ≤ 280 A SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 114 Connecting 6.2 Cable routing into the unit ① PROFINET cable (4 connections on each CBE20) Figure 6-15 Routing PROFINET cables in devices > 280 A SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 115 Connecting 6.2 Cable routing into the unit Routing the functional safety cable ① Route the cable into the device from the bottom. ② Connect the cable to terminals X200, X201. ③ Strain relief of the cables through positioning on shield clamps on the lower edge of the housing. Figure 6-16 Routing the functional safety cable Note...

  • Page 116: Block Diagram With Connection Suggestion

    Connecting 6.3 Block diagram with connection suggestion Block diagram with connection suggestion Figure 6-17 Open-loop/closed-loop control section block diagram SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 117 Connecting 6.3 Block diagram with connection suggestion Connecting the electronic power supply 1-ph. AC electronic power supply 2-ph. AC electronic power supply Devices with "Power interface with AC electronic power Devices with "Power interface with AC electronic power supply" supply" With option L05 Electronic power supply for connection to DC devices with "Power interface with DC electronic power supply"...
  • Page 118 Connecting 6.3 Block diagram with connection suggestion 15 to 30 A devices Figure 6-18 Block diagram for 15 to 30 A devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 119 Connecting 6.3 Block diagram with connection suggestion 60 to 125 A devices Figure 6-19 Block diagram for 60 to 125 A devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 120 Connecting 6.3 Block diagram with connection suggestion 210 to 280 A devices Figure 6-20 Block diagram for 210 to 280 A devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 121 Connecting 6.3 Block diagram with connection suggestion 400 A to 850 A devices, three-phase fan connection Figure 6-21 Block diagram for 400 to 850 A devices, 3-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 122 Connecting 6.3 Block diagram with connection suggestion 900 A to 3000 A devices, three-phase fan connection Figure 6-22 Block diagram for 900 to 3000 A devices, 3-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 123 Connecting 6.3 Block diagram with connection suggestion 400 A to 850 A devices with option L21, single-phase fan connection Figure 6-23 Block diagram for 400 to 850 A devices, 1-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 124 Connecting 6.3 Block diagram with connection suggestion 900 A to 1200 A devices with option L21, single-phase fan connection Figure 6-24 Block diagram for 900 to 1200 A devices, 1-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 125: Power Connections

    Connecting 6.4 Power connections For 15 A to 125 A, the following applies: The fuses are not integrated in the device. The externally required semiconductor fuses 1NE1... are also suitable for the conductor protection. For 210 A to 850 A, the following applies: The fuses are not integrated in the device.
  • Page 126 Connecting 6.4 Power connections 60 A/2Q devices 6RA8025-6DS22-0AA0, 6RA8025-6FS22-0AA0, 6RA8025-6GS22-0AA0 a = 20 x 3 mm, b = 20 x 5 mm Figure 6-25 Power connections for 60 A/2Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 127 Connecting 6.4 Power connections 90 to 280 A/2Q devices 6RA8028-6DS22-0AA0, 6RA8028-6FS22-0AA0, 6RA8031-6DS22-0AA0, 6RA8031-6FS22-0AA0, 6RA8031-6GS22-0AA0, 6RA8075-6DS22-0AA0, 6RA8075-6FS22-0AA0, 6RA8075-6GS22-0AA0, 6RA8078-6DS22-0AA0, 6RA8078-6FS22-0AA0 <1> Fan configuration for devices of 210 A and above a = 20 x 3 mm, b = 20 x 5 mm Figure 6-26 Power connections for 90 to 280 A/2Q devices SINAMICS DCM DC Converter...
  • Page 128 Connecting 6.4 Power connections 400 to 600 A/2Q devices 6RA8081-6DS22-0AA0, 6RA8081-6GS22-0AA0, 6RA8082-6FS22-0AA0, 6RA8085-6DS22-0AA0, 6RA8085-6FS22-0AA0, 6RA8085-6GS22-0AA0 <1> Fan with single-phase connection for devices with option L21 a = 30 x 5 mm, b = 35 x 5 mm Figure 6-27 Power connections for 400 to 600 A/2Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 129 Connecting 6.4 Power connections 720 to 850 A/2Q devices 6RA8086-6KS22-0AA0, 6RA8087-6DS22-0AA0, 6RA8087-6FS22-0AA0, 6RA8087-6GS22-0AA0 a = 60 x 5 mm <1> Fan with single-phase connection for devices with option L21 <2> TSE capacitor module connections: 720 A devices: U = 91 V = 99 W = 98 C, D = 90...
  • Page 130 Connecting 6.4 Power connections 900 to 1200 A/2Q devices 6RA8088-6KS22-0AA0, 6RA8088-6LS22-0AA0, 6RA8090-6GS22-0AA0, 6RA8091-6DS22-0AA0, 6RA8091-6FS22-0AA0 a = 80 x 6 mm <1> Fan with single-phase connection for devices with option L21 <2> TSE capacitor module connections: <1100 A devices: U = 91 V = 99 W = 98 C, D = 90...
  • Page 131 Connecting 6.4 Power connections 1500 to 2000 A and 575 V/2200 A/2Q devices 6RA8093-4DS22-0AA0, 6RA8093-4GS22-0AA0, 6RA8093-4KS22-0AA0, 6RA8093-4LS22-0AA0, 6RA8095-4DS22-0AA0, 6RA8095-4GS22-0AA0, 6RA8095-4KS22-0AA0, 6RA8095-4LS22-0AA0, 6RA8096-4GS22-0AA0 <1> For number of fuses, refer to the chapter "Fuses" a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-30 Power connections for 1500 to 2000 A and 575 V/2200 A/2Q devices SINAMICS DCM DC Converter...
  • Page 132 Connecting 6.4 Power connections 400 V/3000 A, 575 V/2800 A, 690 V/2600 A, 950 V/2200 A/2Q devices 6RA8096-4MS22-0AA0, 6RA8097-4GS22-0AA0, 6RA8097-4KS22-0AA0, 6RA8098-4DS22-0AA0 a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-31 Power connections for 2200 to 3000 A/2Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 133 Connecting 6.4 Power connections 15 to 30 A/4Q devices 6RA8013-6DV62-0AA0, 6RA8013-6FV62-0AA0, 6RA8018-6DV62-0AA0, 6RA8018-6FV62-0AA0 Figure 6-32 Power connections for 15 to 30 A/4Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 134 Connecting 6.4 Power connections 60 A/4Q devices 6RA8025-6DV62-0AA0, 6RA8025-6FV62-0AA0, 6RA8025-6GV62-0AA0 a = 20 x 3 mm, b = 20 x 5 mm Figure 6-33 Power connections for 60 A/4Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 135 Connecting 6.4 Power connections 90 to 280 A/4Q devices 6RA8028-6DV62-0AA0, 6RA8028-6FV62-0AA0, 6RA8031-6DV62-0AA0, 6RA8031-6FV62-0AA0, 6RA8031-6GV62-0AA0, 6RA8075-6DV62-0AA0, 6RA8075-6FV62-0AA0, 6RA8075-6GV62-0AA0, 6RA8078-6DV62-0AA0, 6RA8078-6FV62-0AA0 <1> Fan configuration for devices of 210 A and above a = 20 x 3 mm, b = 20 x 5 mm Figure 6-34 Power connections for 90 to 280 A/4Q devices SINAMICS DCM DC Converter...
  • Page 136 Connecting 6.4 Power connections 400 to 600 A/4Q devices 6RA8081-6DV62-0AA0, 6RA8081-6GV62-0AA0, 6RA8082-6FV62-0AA0, 6RA8085-6DV62-0AA0, 6RA8085-6FV62-0AA0, 6RA8085-6GV62-0AA0 <1> Fan with single-phase connection for devices with option L21 a = 30 x 5 mm, b = 35 x 5 mm Figure 6-35 Power connections for 400 to 600 A/4Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 137 Connecting 6.4 Power connections 760 to 850 A/4Q devices 6RA8086-6KV62-0AA0, 6RA8087-6DV62-0AA0, 6RA8087-6FV62-0AA0, 6RA8087-6GV62-0AA0 a = 60 x 5 mm <1> Fan with single-phase connection for devices with option L21 <2> TSE capacitor module connections: 760 A devices: U = 91 V = 99 W = 98 C, D = 90...
  • Page 138 Connecting 6.4 Power connections 900 to 1200 A/4Q devices 6RA8088-6LV62-0AA0, 6RA8090-6GV62-0AA0, 6RA8090-6KV62-0AA0, 6RA8091-6DV62-0AA0, 6RA8091-6FV62-0AA0 a = 80 x 6 mm <1> Fan with single-phase connection for devices with option L21 <2> TSE capacitor module connections: <1100 A devices: U = 91 V = 99 W = 98 C, D = 90...
  • Page 139 Connecting 6.4 Power connections 1500 to 2000 A and 575 V/2200 A/4Q devices 6RA8093-4DV62-0AA0, 6RA8093-4GV62-0AA0, 6RA8093-4KV62-0AA0, 6RA8093-4LV62-0AA0, 6RA8095-4DV62-0AA0, 6RA8095-4GV62-0AA0, 6RA8095-4KV62-0AA0, 6RA8095-4LV62-0AA0, 6RA8096-4GV62-0AA0 <1> For number of fuses, refer to the chapter "Fuses" a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-38 Power connections for 1500 to 2000 A and 575 V/2200 A/4Q devices SINAMICS DCM DC Converter...
  • Page 140 Connecting 6.4 Power connections 400 V/3000 A, 575 V/2800 A, 690 V/2600 A, 950 V/2200 A/4Q devices 6RA8096-4MV62-0AA0, 6RA8097-4GV62-0AA0, 6RA8097-4KV62-0AA0, 6RA8098-4DV62-0AA0 a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-39 Power connections for 2200 to 3000 A/4Q devices SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 141 Connecting 6.4 Power connections Arrangement of thyristor modules Note The following drawings only show how the thyristor modules are arranged and the positions of the connections. They do not take into account the frame sizes of the modules. 2Q devices 480 V / 210 A 60 A, 400 V/90 A, 125 A, 210 A, 575 V / 400 A...
  • Page 142 Connecting 6.4 Power connections 900 A - 1200 A ① ② Rear level Front level 1500 A to 3000 A SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 143 Connecting 6.4 Power connections 4Q devices 480 V / 210 A 60 A, 400 V / 90 A, 125 A, 210 A 575 V / 400 A 480 V / 90 A, 125 A, 575 V / 125 A, 210 A 280 A, 400 V/400 A 450 - 850 A SINAMICS DCM DC Converter...
  • Page 144 Connecting 6.4 Power connections 900 A - 1200 A ① ② Rear level Front level 1500 A to 3000 A units SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 145: Field Supply

    Connecting 6.5 Field supply Field supply 15 to 30 A devices Figure 6-40 15 - 30 A devices, 1Q field Table 6- 2 R1, R2 equipment Rated armature DC current Rated field DC current Module 15 A 15 A power unit 30 A 30 A power unit 60 to 850 A devices...
  • Page 146 Connecting 6.5 Field supply Figure 6-42 60 - 850 A devices, 2Q field module (option) Gate cables: Betatherm 145 0.5 mm , UL Table 6- 3 R1 to R6 equipment Rated armature Rated field Module DC current DC current 60 A ... 125 A 10 A 10 A field module 210 A ...
  • Page 147 Connecting 6.5 Field supply 900 to 3000 A devices Gate cables: Betatherm 145 0.5 mm , UL Rated field DC current = 40 A: Shunt = 2 mΩ; a = Betatherm 145 6 mm , UL Rated field DC current = 85 A (option): Shunt = 1 mΩ;...

  • Page 148: Line Reactors

    Connecting 6.6 Line reactors Line reactors The line impedance, with line reactors factored in, should be between 4% and 10% of the short-circuit voltage. Line inductances always need to be provided in the infeed in order to limit voltage dips and ensure that the SINAMICS DCM functions correctly.
  • Page 149 Connecting 6.6 Line reactors Table 6- 5 3-phase line reactors, rated voltage = 480 V AC, uk = 4% Article number Rated current Inductance Copper Total SCCR Weight Rated insulation losses losses voltage 6RX1800-4FK00 13 A AC 2.779 mH 27.4 W 39.2 W 2.0 kA (20 ms) 2.9 kg...
  • Page 150 Connecting 6.6 Line reactors Table 6- 7 3-phase line reactors, rated voltage = 690 V AC, uk = 4% Article number Rated current Inductance Copper Total SCCR Weight Rated insulation losses losses voltage 6RX1800-4KK00 598 A AC 0.085 mH 388.2 W 562.1 W 55 kA (200 ms) 108.9 kg 1000 V...
  • Page 151 REACH, ROHS, CE, cULus Fuses For technical data, project engineering data, and dimension drawings for Siemens fuses, please refer to Chapter 4 of the BETA Catalog. In order to ensure UL-compliant protection of units, it is essential that you use UL-listed or UL-recognized fuses.
  • Page 152 2Q devices: 400 V, 575 V, 690 V, 830 V and 950 V Table 6- 11 Phase fuses Device 3 x phase fuses Siemens ЯU 3x phase fuses Siemens ЯU for DCM packages Article number I/U [A/V] Article number I/U [A/V]...
  • Page 153 Connecting 6.7 Fuses Device Siemens ЯU arm fuses Article number I/U [A/V] Article number I/U [A/V] 6RA8096-4MS22-0AA0 2200 / 950 3NC3438-6 800 / 1100 6RA8097-4KS22-0AA0 2600 / 690 3NC3341-6 1000 / 1000 6RA8097-4GS22-0AA0 2800 / 575 3NC3341-6 1000 / 1000...
  • Page 154 4Q devices: 400 V, 575 V, 690 V, 830 V and 950 V Table 6- 15 Phase fuses, DC fuse Device 3 x phase fuses Siemens ЯU 3x phase fuses Siemens 1 x DC fuse ЯU for DCM packages Siemens ЯU...
  • Page 155 Connecting 6.7 Fuses Table 6- 16 Arm fuses Device Siemens ЯU arm fuses Article number I/U [A/V] Article number I/U [A/V] 6RA8091-6DV62-0AA0 1200 / 400 3NE3338-8 800 / 800 6RA8090-6GV62-0AA0 1100 / 575 3NE3338-8 800 / 800 6RA8090-6KV62-0AA0 1000 / 690...
  • Page 156 Connecting 6.7 Fuses Device 3 x phase fuses 3x phase fuses 3 x phase fuses 3 x phase fuses Siemens ЯU Siemens ЯU for DCM Bussmann ЯU Bussmann ЯU packages Article Article Article I/U [A/V] Order No. I/U [A/V] Order No.
  • Page 157 Connecting 6.7 Fuses 6.7.3 Fuses in the Power Interface Only UL-listed or UL-recognized fuses may be used in UL-listed devices. Table 6- 20 Power interface with AC electronic power supply: F200 and F201 fuses Manufacturer Type Data Dimensions Order designation Littlefuse 1 A / 250 V, time-lag 5 x 20 mm...
  • Page 158 Connecting 6.8 Arrangement of terminals and connectors Arrangement of terminals and connectors Module – Control Unit (CUD) Figure 6-44 Terminal/connector arrangement on the "Control Unit (CUD)" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 159 Connecting 6.8 Arrangement of terminals and connectors Module – Allocation Board Figure 6-45 Terminal/connector assignment on the "Allocation Board" Note Jumper STO to P24 for Functional Safety The jumper STO to P24 must be removed for use of the safety function and the wiring performed according to one of the applications in Chapter "Functional safety (Page 709)"...
  • Page 160 Connecting 6.8 Arrangement of terminals and connectors Module – Control Unit (CUD), option G63 Figure 6-46 Terminal/connector arrangement on the "Control Unit (CUD)" – Option G63 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 161 Connecting 6.8 Arrangement of terminals and connectors Module – Power Interface for 2Q devices, 400 - 600 V with AC electronic power supply Figure 6-47 Terminal/connector arrangement on the "Power Interface for 2Q devices, 400 - 600 V with AC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 162 Connecting 6.8 Arrangement of terminals and connectors Module – Power Interface for 4Q devices, 400 - 600 V with AC electronic power supply Figure 6-48 Terminal/connector arrangement on the "Power Interface for 4Q devices, 400 - 600 V with AC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 163 Connecting 6.8 Arrangement of terminals and connectors Module – Power Interface for 690 - 950 V devices with AC electronic power supply <1> Connector X21 not fitted on 2Q devices Connector X21D not fitted on 4Q devices Figure 6-49 Terminal/connector arrangement on the "Power Interface for 690 - 950 V devices with AC electronic power supply"...
  • Page 164 Connecting 6.8 Arrangement of terminals and connectors Module – Power Interface for 2Q devices, 400 - 600 V with DC electronic power supply Figure 6-50 Terminal/connector arrangement on the "Power Interface for 2Q devices, 400 - 600 V with DC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 165 Connecting 6.8 Arrangement of terminals and connectors Module – Power Interface for 4Q devices, 400 - 600 V with DC electronic power supply Figure 6-51 Terminal/connector arrangement on the "Power Interface for 4Q devices, 400 - 600 V with DC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 166 Connecting 6.8 Arrangement of terminals and connectors Module – Power Interface for 690 - 950 V devices with DC electronic power supply <1> Connector X21 not fitted on 2Q devices Connector X21D not fitted on 4Q devices Figure 6-52 Terminal/connector arrangement on the "Power Interface for 690 - 950 V devices with DC electronic power supply"...
  • Page 167 Connecting 6.8 Arrangement of terminals and connectors Module – 15/30 A power unit Figure 6-53 Terminal/connector arrangement on the "15/30 A power unit" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 168 Connecting 6.8 Arrangement of terminals and connectors Modules for option G63 Figure 6-54 Terminal/connector arrangement on the "Cabinet Board" Figure 6-55 Terminal arrangement on the "Terminal Module Cabinet (TMC)" Module – 10 to 30 A field module Figure 6-56 Terminal/connector arrangement on the "10 to 30 A field module" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 169 Connecting 6.8 Arrangement of terminals and connectors Module – 40 A to 85 A field module Figure 6-57 Terminal/connector arrangement on the "40 A to 85 A field module" "Connector Board" module Figure 6-58 Terminal/connector arrangement on the "Connector Board" SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 170 Connecting 6.9 Assignment of terminals and connectors Assignment of terminals and connectors NOTICE Damage or destruction of the device as a result of incorrect connection Connecting the device incorrectly can lead to damage or destruction. Power cables and busbars must be mechanically fastened in place outside of the device. NOTICE Dimensioning the connection cables The information regarding the connection capability of the terminals in the tables below is...

  • Page 171: Power Unit

    Connecting 6.9 Assignment of terminals and connectors 6.9.1 Power unit Table 6- 22 Connection system for the power connections 1U1, 1V1, 1W1, 1C1, 1D1 Devices Permissible connection type Connections 1U1, 1V1, 1W1 Connections 1C1, 1D1 15 A - 30 A Cable Cable 60 A - 850 A...
  • Page 172 Connecting 6.9 Assignment of terminals and connectors Table 6- 24 Terminal type, power connections for devices of 60 A and above Devices Data 60 A - 210 A 1U1, 1V1, 1W1: 3 x 20 mm aluminum busbar, through hole for M8 1C1, 1D1: 5 x 20 mm aluminum busbar, through hole for M8 Max.
  • Page 173 Connecting 6.9 Assignment of terminals and connectors Devices Data 2200 A - 3000 A 1U1, 1V1, 1W1: 10 x 120 mm copper busbar, through hole for M12 1C1, 1D1: Copper busbar, cross-section 60 x 10 mm / 323 mm wide, insert nut M12 Max.
  • Page 174 Connecting 6.9 Assignment of terminals and connectors 6.9.2 Field circuit Table 6- 26 Terminal type, field circuit connections Devices with "15/30 A power unit" and devices with "10 to 30 A field module" (the terminals are located on the module): Type ZFKDS 4-10 PC board terminal Connection capacity...

  • Page 175: Electronics Power Supply

    Connecting 6.9 Assignment of terminals and connectors 6.9.3 Electronics power supply Table 6- 28 Terminal type, electronic power supply Type MSTB 2.5/CIF plug-in terminal Connection capacity Rigid/flexible/conductor sizes (mm /AWG): 0.2 - 2.5 / 0.2 - 2.5 / 24 - 12 Flexible with ferrule with/without plastic sleeve: 0.25 - 2.5 / 0.25 - 2.5 mm Multi-conductor connection (two conductors of the same type and with same cross-section): Rigid/flexible: 0.2 - 1 / 0.2 - 1.5 mm...
  • Page 176 Connecting 6.9 Assignment of terminals and connectors With option L05 Table 6- 30 Terminal type, electronic power supply Type MSTB 2.5/CIF plug-in terminal Connection capacity Rigid/flexible/conductor sizes (mm /AWG): 0.2 - 2.5 / 0.2 - 2.5 / 24 - 12 Flexible with end sleeve with/without plastic sleeve: 0.25 - 2.5 / 0.25 - 2.5 mm Stripped length 7 mm...

  • Page 177: Open-Loop And Closed-Loop Control Section

    Connecting 6.9 Assignment of terminals and connectors NOTICE Damage caused by incorrect direction of rotation of the fan An incorrectly connected fan power supply can lead to damage to the power unit due to insufficient cooling. • Connect a clockwise phase sequence to the fan power supply. •...
  • Page 178 Connecting 6.9 Assignment of terminals and connectors Terminals at the Power Interface (analog tachometer, E-STOP, relay for line contactor) Table 6- 35 Terminals XR1, XS1, XT1 Terminal Function Technical specifications Analog tachometer XT1-103 Tachometer connection ±270 V 8 to 270 V Input resistance 159 kΩ...
  • Page 179 Connecting 6.9 Assignment of terminals and connectors Terminals on the Connector Board Also refer to "Inputs/Outputs" in the section titled "Descriptions of functions". Table 6- 36 Assignment, terminal X177 Terminal Function Technical specifications X177 Analog inputs (assignable inputs) AI 3 + Analog input 3 Input type (signal type): AI 3 -...
  • Page 180 Connecting 6.9 Assignment of terminals and connectors Terminal Function Technical specifications X177 Analog inputs, setpoint inputs (assignable inputs) AI 0 + Analog input 0 Input type (signal type), parameterizable: AI 0 - Main setpoint - Differential input ±10 V; 150 kΩ - Current input 0 - 20 mA;...
  • Page 181 Connecting 6.9 Assignment of terminals and connectors Terminal Function Technical specifications X177 Connections for temperature sensor (motor interface 1) Temp 1 Sensor acc. to p50490 (refer to SINAMICS DCM List Manual) The cable to the temperature sensor on the motor must be shielded. Temp 2 (sense cable) The shield is to be connected to ground at both ends.
  • Page 182 Connecting 6.9 Assignment of terminals and connectors Input pulse levels: Encoder signals (symmetrical/asymmetrical) up to a maximum of 27 V differential voltage can be processed by the evaluation electronics. The encoder type is selected using p0400. The evaluation electronics are adjusted electronically to the encoder signal voltage: Rated input voltage 15 V...
  • Page 183 Connecting 6.9 Assignment of terminals and connectors Cable, cable length, shield support: The encoder cable capacitance must be recharged at each encoder edge change. The rms value of this current is proportional to the cable length and pulse frequency, and must not exceed the current permitted by the encoder manufacturer.
  • Page 184 Connecting 6.9 Assignment of terminals and connectors Table 6- 38 Terminal X179 Terminal Function Technical specifications X179 Supply (output) 4.4 to 5.4 V DC short-circuit proof, maximum load 300 mA Internal supply related to internal ground terminal Ground, digital M TXD1 Send cable, RS232 standard (V.24) RXD1...

  • Page 185: Parallel Interface

    Connecting 6.9 Assignment of terminals and connectors DRIVE-CLiQ Table 6- 40 DRIVE-CLiQ connector assignment Connector Signal name Technical specifications X100, X101 Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Shield...
  • Page 186 Connecting 6.9 Assignment of terminals and connectors Terminal assignment for option G63 The technical data for terminals X177_1, X177_2 and X177_5 corresponds to the specifications for terminal X177 on the Connector Board in the version without option G63, see Table 6-36 Assignment, terminal X177 (Page 177). Table 6- 42 Assignment of the terminals on the Terminal Module Cabinet (TMC) (overview) Terminal...

  • Page 187: Memory Card Slot

    Connecting 6.9 Assignment of terminals and connectors Terminal Function Description X177_1, X177_2 57, 58, 59, 60 24 V DC 24 V supply (output) 24 V DC, short-circuit proof Max. load 200 mA (terminals 9, 10, 57, 58, 59 and 60 combined) Internal supply to digital ground and analog ground 61, 62, 63, 64 Ground, digital...
  • Page 188 Connecting 6.9 Assignment of terminals and connectors NOTICE Using the memory card • The memory card may only be inserted as shown in the previous figure. • The memory card must not be removed or inserted while data is being saved. Procedure to safely remove the memory card, see Chapter "Operation", Section "Memory card functions".
  • Page 189 Connecting 6.9 Assignment of terminals and connectors 6.9.6 Assignment of the RS485 cable to the AOP30 Note A 24 V power supply is required to operate the AOP30. For a maximum cable length of 50 m, this can be taken from the CUD of the SINAMICS DCM. An external power supply must be used for cable lengths >...
  • Page 190 Connecting 6.9 Assignment of terminals and connectors 6.9.7 Terminal assignment functional safety Table 6- 44 Terminal type functional safety X200, X201: Type PUSH IN connecting terminal LMF 5.08 Clamping range Min. 0.12 - 2.5 mm² / AWG 26 - AWG 12 Connection capacity Rigid/flexible/conductor sizes (mm²/AWG): 0.2 - 2.5 / 26 - 12, with ferrule: 0.25 ...
  • Page 191 C and D. ● Blower motor protection type 3RV1011-0GA1 trimmed to 0.50 A manufactured by Siemens is to be provided for blower motor Type R2D250-RA28-17 in drive model size E. ● Blower motor protection type 3FV1011-0KA1 trimmed to 1.25 A manufactured by Siemens is to be provided for blower motor Type RH28M-2DK.3F.1R in Drive model...
  • Page 192 Connecting 6.10 Installation notes for installation according to UL 508C SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 193: Additional System Components

    Additional system components Note The components described here are used in several units in the SINAMICS family. The next chapter may, therefore, contain references to manuals for these units. The SINAMICS DC MASTER supports the following components from the SINAMICS drive system: CBE20 Communication Board Ethernet...

  • Page 194: Option Board: Communication Board Ethernet Cbe20

    Additional system components 7.1 Option Board: Communication Board Ethernet CBE20 Option Board: Communication Board Ethernet CBE20 7.1.1 Description The SINAMICS DC MASTER can be connected to PROFINET using the Communication Board Ethernet CBE20 interface module. The module supports PROFINET IO with Isochronous Realtime Ethernet (IRT) and PROFINET IO with RT.

  • Page 195: Interface Description

    Additional system components 7.1 Option Board: Communication Board Ethernet CBE20 7.1.3 Interface description 7.1.3.1 Overview Figure 7-1 Interface description CBE20 MAC address The MAC address of the Ethernet interface is located on the upper side of the board. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 196: X1400 Ethernet Interface

    Additional system components 7.1 Option Board: Communication Board Ethernet CBE20 7.1.3.2 X1400 Ethernet interface Table 7- 1 X1400 Ethernet, ports 1-4 Signal name Technical specifications Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use Transmit data - Reserved, do not use Reserved, do not use...

  • Page 197: Meaning Of The Leds

    Additional system components 7.1 Option Board: Communication Board Ethernet CBE20 7.1.4 Meaning of the LEDs Table 7- 2 Meaning of the LEDs at ports 1 to 4 of the X1400 interface Color Status Description Link port Electronics power supply is missing or outside permissible tolerance range (link missing or defective).
  • Page 198 Additional system components 7.1 Option Board: Communication Board Ethernet CBE20 Table 7- 4 Meaning of the OPT LED on the Control Unit Color Status Description, cause Remedy – Electronics power supply is missing or outside permissible – tolerance range. CBE20 is either defective or not inserted. Green Continuous CBE20 is ready and cyclic communication is taking place.

  • Page 199: Installation

    Additional system components 7.1 Option Board: Communication Board Ethernet CBE20 7.1.5 Installation Push the CBE20 into the option module ① interface on the CUD from above, ② and tighten the screws Tool: Torx T10 screwdriver Tightening torque: 1 Nm Installing the CBE20 7.1.6 Technical data Table 7- 5...
  • Page 200 Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted SMC10 Sensor Module Cabinet-Mounted 7.2.1 Description The Sensor Module Cabinet-Mounted SMC10 is an expansion module for snapping on to a standard mounting rail acc. to EN 60715. It evaluates encoder signals and transmits the speed, actual position value and the rotor position via DRIVE-CLiQ to the Control Unit.

  • Page 201: X500 Drive-Cliq Interface

    Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted 7.2.2.2 X500 DRIVE-CLiQ interface Table 7- 6 X500: DRIVE-CLiQ interface Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...

  • Page 202: X520 Encoder System Interface

    Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted 7.2.2.4 X520 encoder system interface Table 7- 8 X520: Encoder system interface Connector Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+)

  • Page 203: Connection Example

    Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted 7.2.3 Connection example Figure 7-3 Connecting the encoder via a Sensor Module Cabinet-Mounted (SMC) 7.2.4 Meaning of the LED 7.2.4.1 Meaning of the LED on the Sensor Module Cabinet-Mounted SMC10 Table 7- 9 Meaning of the LEDs on the Sensor Module Cabinet-Mounted SMC10 Color Status...

  • Page 204: Dimension Drawing

    Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted 7.2.4.2 Cause and rectification of faults Cause and rectification of faults Additional information about the cause and how to resolve faults can be found here: ● SINAMICS DCM List Manual ● Chapter "Commissioning with the Starter commissioning tool (Page 287)" 7.2.5 Dimension drawing Figure 7-4...
  • Page 205 Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted 7.2.6 Mounting Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position.
  • Page 206 Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted 7.2.7 Technical data Table 7- 10 Technical data 6SL3055-0AA00-5AAx Unit Value Electronics power supply Voltage 24 (20.4 … 28.8) Current (without encoder system) ≤ 0.20 Current (with encoder system) ≤ 0.35 Power loss ≤...
  • Page 207 Additional system components 7.2 SMC10 Sensor Module Cabinet-Mounted Figure 7-6 Rotor impedances that can be connected with excitation frequency f = 5000 Hz To check as shown in the previous figure, the impedances Z or Z (impedance between R1 and R2 with short-circuited or open outputs) from the encoder manufacturer's data sheet must be used.

  • Page 208: Sensor Module Cabinet-Mounted Smc30

    Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 Sensor Module Cabinet-Mounted SMC30 Supported types The SINAMICS DC MASTER only supports the Sensor Module Cabinet-Mounted SMC30 with article number 6SL3055-0AA00-5CA2. Other types may not be used. You can easily identify whether the version is supported by the width of the module: Table 7- 12 SMC30 types SMC30 article number...

  • Page 209: Safety Instructions

    When disconnecting plug-in connections during operation, arcs can result in severe injury or death. • Only disconnect or connect the encoder cables to Siemens motors in a voltage-free state if hot-plugging has not been specifically released. When using direct measuring systems (third-party encoders), ask the manufacturer whether hot-plugging is permitted.
  • Page 210 Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.
  • Page 211 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.3 Interface description 7.3.3.1 Overview Figure 7-7 SMC30 interface description SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 212 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.3.2 X500 DRIVE-CLiQ interface Table 7- 13 DRIVE-CLiQ interface X500 Connector Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
  • Page 213 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.3.4 X520 encoder system interface Table 7- 15 X520 encoder system interface Connector Signal name Technical specifications Reserved Do not use Clock SSI clock Clock* Inverse SSI clock P encoder 5 V/24 V Encoder supply P encoder 5 V/24 V P sense...
  • Page 214 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.3.5 X521/X531 alternative encoder system interface Table 7- 16 X521/X531 alternative encoder system interface Connector Terminal Designation Technical specifications X521 Incremental signal A Inverse incremental signal A Incremental signal B Inverse incremental signal B Reference signal R Inverse reference signal R CTRL...
  • Page 215 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 Temperature sensor connection For the evaluation of the temperature sensor, see function diagram 8030 in the SINAMICS DCM List Manual. NOTICE Motor damage due to incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats.

  • Page 216: Connection Examples

    Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.4 Connection examples Connection example 1: HTL encoder, bipolar, with reference signal Figure 7-8 Connection example 1: HTL encoder, bipolar, with reference signal Signal cables must be twisted in pairs in order to improve resistance to induced interference. Connection example 2: HTL encoder, unipolar, with reference signal Figure 7-9 Connection example 2: HTL encoder, unipolar, with reference signal...
  • Page 217 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 Figure 7-10 Connection example 2 Note Diagram of the wire jumpers for connecting unipolar HTL encoders with reference signal. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 218 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.5 Meaning of the LEDs Table 7- 17 Meaning of LEDs on the Sensor Module Cabinet SMC30 Color Status Description, cause Remedy Electronics power supply is missing or outside permissible – READY tolerance range.

  • Page 219: Dimension Drawing

    Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.6 Dimension drawing Figure 7-11 Dimension drawing of the Sensor Module Cabinet SMC30, all data in mm and (inches) 7.3.7 Mounting Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2.
  • Page 220 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 Removal 1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ①...

  • Page 221: Protective Conductor Connection And Shield Support

    Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.8 Protective conductor connection and shield support Shield supports are only required if the system is connected to X521/X531. ① Protective conductor connection with M4 screw / 1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBUE CO1, Article number: 1753311001 Figure 7-13 Shield support and PE conductor connection...

  • Page 222: Technical Data

    Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 7.3.9 Technical data Table 7- 18 Technical data 6SL3055-0AA00-5CA2 Unit Value Electronic power supply Voltage 24 DC (20.4 – 28.8) Current (without encoder system) ≤ 0.20 Current (with encoder system) ≤ 0.55 Power loss ≤...
  • Page 223 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 Parameter Designation Threshold Min. Max. Unit "Zero pulse inactive time" ALo-BHi (before and after A=B=high) "Zero pulse active time" - 2*t Lo 3) ALo-BHi (while A=B=high and beyond) Other signal levels according to the RS422 standard The absolute level of the individual signals varies between 0 V and V CC of the encoder system.
  • Page 224 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 SSI encoders Figure 7-14 Maximum cable lengths depending on the SSI baud rate for SSI encoders Encoders with 5 V supply connected to X521/X531 For encoders with a 5 V supply at X521/X531, the cable length depends on the encoder current (for 0.5 mm cable cross-sections): Figure 7-15...
  • Page 225 Additional system components 7.3 Sensor Module Cabinet-Mounted SMC30 For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: The voltage drop depends on the cable length and the encoder current). Figure 7-16 Signal characteristic of track A and track B between two edges: Time between two edges with incremental encoders Figure 7-17 Position of the zero pulse to the track signals...

  • Page 226: Terminal Module Tm15

    Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. SINAMICS DCM DC Converter...

  • Page 227: Interface Description

    Additional system components 7.4 Terminal Module TM15 Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces. • Cover unused DRIVE-CLiQ interfaces with the supplied blanking covers. 7.4.3 Interface description 7.4.3.1 Overview Figure 7-18...

  • Page 228: Terminal Type

    Additional system components 7.4 Terminal Module TM15 Terminal type X520, X521, X522 Terminal type Screw terminal Connectable conductor Rigid, flexible 0.08 mm ... 1.5 mm cross-section With end sleeve, without plastic sleeve 0.25 mm ... 1.5 mm With end sleeve, with plastic sleeve 0.25 mm ...
  • Page 229 Additional system components 7.4 Terminal Module TM15 7.4.3.3 X524 electronic power supply Table 7- 24 Terminals for the X524 electronic power supply Connector Terminal Designation Technical specifications Electronic power supply Voltage: 24 V DC (20.4 – 28.8 V) Power consumption: max. 0.6 A Electronic power supply Max.
  • Page 230 Additional system components 7.4 Terminal Module TM15 7.4.3.5 X521 bidirectional digital inputs/outputs Table 7- 26 Screw terminal X521 Connector Terminal Designation Technical specifications See Section "Technical specifications" DI/DO 8 DI/DO 9 DI/DO 10 DI/DO 11 DI/DO 12 DI/DO 13 DI/DO 14 DI/DO 15 M2 (GND) L2+: A 24 V DC power supply for DI/DO 8 to 15 (second potential group) must always be...

  • Page 231: Connection Example

    Additional system components 7.4 Terminal Module TM15 7.4.4 Connection example Figure 7-19 Example connection of TM15 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 232: Cause And Rectification Of Faults

    Additional system components 7.4 Terminal Module TM15 7.4.5 Meaning of the LEDs on the Terminal Module TM15 Table 7- 28 Meanings of the LEDs on the Terminal Module TM15 Color Status Description, cause Remedy READY The electronics power supply is missing or outside the –...

  • Page 233: Dimension Drawing

    Additional system components 7.4 Terminal Module TM15 7.4.6 Dimension drawing Figure 7-20 Dimension drawing of Terminal Module TM15, all data in mm and (inches) 7.4.7 Installation Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2.
  • Page 234 Additional system components 7.4 Terminal Module TM15 Disassembly 1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ①...

  • Page 235: Protective Conductor Connection And Shield Support

    Additional system components 7.4 Terminal Module TM15 7.4.8 Protective conductor connection and shield support It is always advisable to shield the digital I/O wiring. The following diagrams show typical Weidmüller shield connection terminals for the shield supports. ① Protective conductor connection with M4 screw / 1.8 Nm ②...
  • Page 236 Additional system components 7.4 Terminal Module TM15 7.4.9 Connector coding A series of coding elements ("coding sliders") are supplied with each Terminal Module TM15. Connector coding 1. Insert at least one coding slider at the required position. 2. Remove the associated coding lug at the connector. ①...

  • Page 237: Technical Data

    Additional system components 7.4 Terminal Module TM15 7.4.10 Technical data Table 7- 29 Technical data 6SL3055-0AA00-3FAx Unit Value Electronic power supply Voltage 24 (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) 0.15 Power loss < 3 Max. cable length Peripherals Digital inputs/outputs Can be parameterized as either DI or DO...
  • Page 238 Additional system components 7.4 Terminal Module TM15 6SL3055-0AA00-3FAx Unit Value Voltage drop, output (I/O power supply to the output) Max. total current of outputs (per group) up to 60 °C up to 50 °C up to 40 °C Response time The response time for the digital inputs/outputs (TM15 DI/DO) consists of the following elements: Response time on the component itself...

  • Page 239: Terminal Module Tm31

    Additional system components 7.5 Terminal Module TM31 Terminal Module TM31 7.5.1 Description The TM31 is a terminal expansion module for snapping onto a mounting rail according to EN 60715. The TM31 Terminal Module can be used to increase the number of available digital and analog inputs and outputs within a drive system.

  • Page 240: Safety Instructions

    Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.

  • Page 241: Interface Description

    Additional system components 7.5 Terminal Module TM31 7.5.3 Interface description 7.5.3.1 Overview Figure 7-24 Interface description TM31 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 242: Terminal Type

    Additional system components 7.5 Terminal Module TM31 Terminal type X520, X521, X522, X530, X540, X541 Terminal type Screw terminal Connectable conductor Rigid, flexible 0.08 mm ... 1.5 mm cross-section With end sleeve, without plastic sleeve 0.25 mm ... 1.5 mm With end sleeve, with plastic sleeve 0.25 mm ...
  • Page 243 Additional system components 7.5 Terminal Module TM31 Note The maximum DRIVE-CLiQ cable length is 100 m. 7.5.3.3 X524 electronic power supply Table 7- 33 Terminals for the X524 electronic power supply Connector Terminal Designation Technical specifications Electronic power supply Voltage: 24 V DC (20.4 - 28.8 V) Power consumption: max.
  • Page 244 Additional system components 7.5 Terminal Module TM31 7.5.3.4 X520, X530 digital inputs Table 7- 34 Screw terminal X520 Connector Terminal Designation Technical specifications DI 0 Voltage: -3 V to +30 V DI 1 Electrical isolation: Yes Reference potential: M1 DI 2 Input characteristic acc.

  • Page 245: X521 Analog Inputs

    Additional system components 7.5 Terminal Module TM31 7.5.3.5 X521 analog inputs Table 7- 36 X521 terminal strip Connector Terminal Designation Technical specifications AI 0+ The analog inputs can be toggled between current and voltage input using switches AI 0- S5.0 and S5.1 AI 1+ As voltage input: AI 1-...

  • Page 246: X522 Analog Outputs/Temperature Sensor

    Additional system components 7.5 Terminal Module TM31 7.5.3.6 Analog inputs current/voltage switch Table 7- 37 Current/voltage selector switch S5 Switch Function S5.0 Switchover of voltage (V)/current (I) Al0 S5.1 Switchover of voltage (V)/current (I) Al1 7.5.3.7 X522 analog outputs/temperature sensor Table 7- 38 X522 terminal strip Connector Terminal...
  • Page 247 Additional system components 7.5 Terminal Module TM31 WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Use temperature sensors that comply with the specifications relating to protective separation.

  • Page 248: X541 Bidirectional Digital Inputs/Outputs

    Additional system components 7.5 Terminal Module TM31 7.5.3.9 X541 bidirectional digital inputs/outputs Table 7- 40 Terminals for bidirectional digital inputs/outputs Connector Terminal Designation Technical specifications As input: Voltage: -3 V to 30 V DI/DO 11 Potential distribution: no DI/DO 10 Reference potential: M DI/DO 9 Input characteristic acc.

  • Page 249: X542 Relay Outputs

    Additional system components 7.5 Terminal Module TM31 Note If a the 24 V supply is briefly interrupted, the digital outputs are deactivated during this time. 7.5.3.10 X542 relay outputs Table 7- 41 X542 terminal strip Connector Terminal Designation Technical specifications DO 0.NC Contact type: Two-way contact max.
  • Page 250 Additional system components 7.5 Terminal Module TM31 7.5.4 Connection example Figure 7-25 TM31 connection example SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 251 Additional system components 7.5 Terminal Module TM31 7.5.5 Meanings of the LEDs on the Terminal Module TM31 Table 7- 42 Meanings of the LEDs on the Terminal Module TM31 Color Status Description, cause Remedy READY The electronic power supply is missing or outside the –...

  • Page 252: Dimension Drawing

    Additional system components 7.5 Terminal Module TM31 7.5.6 Dimension drawing Figure 7-26 Dimension drawing of Terminal Module TM31, all data in mm and (inches) SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 253: Installation

    Additional system components 7.5 Terminal Module TM31 7.5.7 Installation Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position.

  • Page 254: Protective Conductor Connection And Shield Support

    Additional system components 7.5 Terminal Module TM31 7.5.8 Protective conductor connection and shield support It is always advisable to shield the digital input/output wiring. The following diagrams show typical Weidmüller shield connection terminals for the shield supports. ① Shield connection terminal, Weidmüller company, type: KLBUE CO1, Article number: 1753311001 ②...
  • Page 255 Additional system components 7.5 Terminal Module TM31 7.5.9 Connector coding To ensure that identical connectors are assigned correctly on the TM31, the connectors are coded as shown in the diagram below. Figure 7-29 Example of connector coding at the TM31 The bending radii of the cables must be observed (see MOTION-CONNECT description).

  • Page 256: Technical Data

    Additional system components 7.5 Terminal Module TM31 7.5.10 Technical data Table 7- 43 Technical data 6SL3055-0AA00-3AA1 Unit Value Electronic power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) Power loss <10 PE/ground connection On enclosure with M4/1.8 Nm screw Response time The response time for the digital inputs/outputs and the analog inputs/outputs consists of the following elements:...

  • Page 257: Terminal Module Tm150

    Additional system components 7.6 Terminal Module TM150 Terminal Module TM150 7.6.1 Description The terminal module TM150 is a DRIVE-CLiQ component for temperature evaluation. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors: ●...
  • Page 258 Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.
  • Page 259 Additional system components 7.6 Terminal Module TM150 7.6.3 Interface description 7.6.3.1 Overview Figure 7-30 Interface overview of Terminal Module TM150 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 260 Additional system components 7.6 Terminal Module TM150 Terminal type X524 Terminal type Screw terminal Connectable conductor Rigid, flexible 0.2 ... 2.5 mm cross-section With wire-end ferrule without plastic sleeve 0.2 ... 2.5 mm With wire-end ferrule with plastic sleeve 0.5 ... 1.5 mm AWG / kcmil 22 ...
  • Page 261 Additional system components 7.6 Terminal Module TM150 7.6.3.3 X524 Electronics power supply Table 7- 46 X524: Electronic power supply Connector Terminal Designation Technical specifications Electronic power Voltage: 24 V DC (20.4 V – 28.8 V) supply Current consumption (max./typ.): 0.5 A / 0.1 A Max.
  • Page 262 Additional system components 7.6 Terminal Module TM150 Table 7- 48 Channel assignment Terminal Channel number [x] Channel number [y] for 1x2, 3 and 4-wires for 2x2-wires X531 X532 X533 X534 X535 X536 NOTICE Motor damage due to incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats.
  • Page 263 Additional system components 7.6 Terminal Module TM150 Note Incorrect temperature measured values as a result of cables with an excessively high resistance An excessively long cable length or an excessively small cable cross-section can falsify the temperature measurement (for a PT100, 10 Ω cable resistance can falsify the measurement result by 10%).
  • Page 264 Additional system components 7.6 Terminal Module TM150 Figure 7-32 Connection example for a Terminal Module TM150 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 265 Additional system components 7.6 Terminal Module TM150 7.6.5 Meaning of the LEDs on the Terminal Module TM150 Table 7- 49 Meaning of the LEDs at the Terminal Module TM150 Color State Description, cause Remedy – Electronic power supply is missing or outside permissible Check power supply tolerance range.
  • Page 266 Additional system components 7.6 Terminal Module TM150 7.6.6 Dimension drawing Figure 7-33 Dimension drawing of Terminal Module TM150, all data in mm and (inches) SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 267: Installation

    Additional system components 7.6 Terminal Module TM150 7.6.7 Installation Installation 1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks. 2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position.
  • Page 268 Additional system components 7.6 Terminal Module TM150 7.6.8 Protective conductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective conductor connection M4 / 1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 7-35 Shield support and protective conductor connection of the TM150...
  • Page 269 Additional system components 7.6 Terminal Module TM150 7.6.9 Technical data Table 7- 50 Technical data 6SL3055-0AA00-3LA0 Unit Value Voltage 24 V DC (20.4 - 28.8) Current (without DRIVE-CLiQ) 0.07 Power loss PE/ground connection On enclosure with M4/1.8 Nm screw Maximum cable length Ventilation clearances, above/below Weight Note...
  • Page 270 Additional system components 7.6 Terminal Module TM150 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 271 Commissioning WARNING Not observing fundamental safety instructions and residual risks The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. • Adhere to the fundamental safety instructions. •...

  • Page 272: Commissioning Checklist

    Commissioning 8.1 Commissioning checklist Commissioning checklist 8.1.1 Commissioning checklist Preparation ● Read the safety instructions in Chapter "Safety instructions (Page 17)". ● Read Chapter "Transportation, unpacking, installation (Page 77)". ● Work through the entire checklist together with another person before starting work on the device.

  • Page 273: Electrical Installation

    Commissioning 8.1 Commissioning checklist Electrical installation Use the following checklist to guide you through the electrical installation procedure for the device. Note Checking the checklist Check the boxes accordingly in the right-hand column if the activity applies to the cabinet unit in your scope of supply.
  • Page 274 Commissioning 8.2 Switching on With the basic operator panel BOP20: (1)p0009 = 30 (1)p0976 = 1 SINAMICS DCM resets all of the parameters to the factory setting, and executes a power on. The parameters must then be permanently saved by pressing the P button for a longer period of time (at least 3 seconds, however until the display starts to flash).

  • Page 275: Commissioning Using The Bop20 Operator Panel

    Commissioning 8.3 Commissioning using the BOP20 operator panel Commissioning using the BOP20 operator panel 8.3.1 Preconditions Fundamentals of SINAMICS If you are not yet familiar with SINAMICS basics (parameters, drive objects, BICO technology, etc.), please read Chapter "Basic information (Page 349)" before starting commissioning.

  • Page 276: Commissioning Steps

    Commissioning 8.3 Commissioning using the BOP20 operator panel 8.3.2 Commissioning steps Note: Parameters with [D] are data-set dependent. Commissioning must be carried out for each data set. 〈1〉Access authorization In order to be able to set the access authorization, drive object 1 (DO1) must be activated at the BOP20, see Chapter "Displays and using the BOP20 (Page 373)".
  • Page 277 Commissioning 8.3 Commissioning using the BOP20 operator panel 〈4〉Enter the motor data The motor data must be entered into the following parameters as specified on the motor rating plate (see also the Chapter "Thermal overload protection for the DC motor (I monitoring of the motor) (Page 582)"...
  • Page 278 Commissioning 8.3 Commissioning using the BOP20 operator panel Note For 2Q devices, the rated DC voltage of the SINAMICS DCM specified in the technical data, can only be achieved if the α limit (p50150) is set to 5°. The factory setting is 30°. In order to reach the rated motor voltage (p50101[D]), the α...
  • Page 279 Commissioning 8.3 Commissioning using the BOP20 operator panel 〈5.3〉Operation without tachometer (closed-loop EMF control) p50083[D] = 3 The actual speed value comes from the "Actual EMF value" channel (r52287), but is evaluated with p50115. p50115[D] EMF at 100% speed (1.00 to 140.00% of device rated supply voltage (p50078[0])) Remark: The value set here determines the 100% speed for the closed-loop speed control.

  • Page 280: Field Weakening

    Commissioning 8.3 Commissioning using the BOP20 operator panel 〈5.5〉Operation with incremental encoder and SMC30 p50083[D] = 5 The actual speed value comes from an incremental encoder connected to an SMC30 (r3770). p0400[1] Encoder type selection p2000 Speed in rpm at 100% speed Remark: The value set here determines the 100% speed for the closed-loop speed control.
  • Page 281 Commissioning 8.3 Commissioning using the BOP20 operator panel 〈7.2〉Torque limits p50180[D] Torque limit 1 in torque direction I (as % of rated motor torque) p50181[D] Torque limit 1 in torque direction II (as % of rated motor torque) 〈7.3〉Ramp-function generator p50303[D] Ramp-up time 1 (in seconds) p50304[D]...
  • Page 282 Commissioning 8.3 Commissioning using the BOP20 operator panel WARNING Unexpected motor movement during optimization runs Optimization runs cause movement of the drive which can result in death, severe injury or material damage. • Observe the general safety instructions. • Ensure that the EMERGENCY STOP functions are fully functional when commissioning the drive.

  • Page 283: First Commissioning

    Commissioning 8.4 Commissioning using the AOP30 operator panel 〈14〉Documentation of set values The following facilities are available to document the executed settings outside the device: ● External memory card was inserted during the RAM to ROM (p0977=1). The parameters were therefore also transferred to the external CompactFlash Card. ●...

  • Page 284: Selecting The Language

    Commissioning 8.4 Commissioning using the AOP30 operator panel Figure 8-3 Loading of the parameter description during the system power-up Selecting the language When the system is first powered up, a screen for selecting the language appears. You can select the language in the dialog screen.
  • Page 285 Commissioning 8.4 Commissioning using the AOP30 operator panel 8.4.1.2 Full drive commissioning Adjust the rated device currents Note The US rating must be set at p50067 for Base Drives (type 6RA80xx-2xxxx) manufactured in North America. The rated armature DC current for the device must be adjusted by setting p50076[0] (in %) or p50067 if: Maximum armature current <...

  • Page 286: Encoder Selection

    Commissioning 8.4 Commissioning using the AOP30 operator panel p50100[D] Rated armature current p50101[D] Rated armature voltage p50102[D] Rated excitation current p50103[D] Minimum excitation current (optional) p50114[D] Thermal time constant for motor See the section titled "Thermal overload protection for the DC motor t monitoring of the motor)"...
  • Page 287 Commissioning 8.4 Commissioning using the AOP30 operator panel EMF controlled screen p50115[D] EMF at maximum speed p2000 Reference speed Freely wired screen p50609[C] Actual speed controller value signal source p2000 Reference speed DRIVE-CLiQ encoder screen p0400[e] Encoder type selection p0404[e] Encoder configuration active p0405[e] Square-wave encoder A/B...

  • Page 288: Optimization Runs

    Commissioning 8.4 Commissioning using the AOP30 operator panel Optimization runs Perform the optimization runs one after the other: To navigate through the selection fields, choose <F2> or <F3>. To activate a selection, choose <F5>. p50051 = 23 Optimization of the armature current control for induction load p50051 = 24 Optimization of the field current control p50051 = 25...

  • Page 289: Resetting Parameters To Factory Settings

    Commissioning 8.5 Commissioning with the STARTER commissioning tool 8.4.3 Resetting parameters to factory settings The factory settings represent the defined original status of the device on delivery. Resetting the parameters to the factory settings means that all the parameter settings made since the system was delivered are reset.

  • Page 290: Installing The Starter Commissioning Tool

    8.5 Commissioning with the STARTER commissioning tool 8.5.1.1 Installing the STARTER commissioning tool Download STARTER here: STARTER download (https://support.industry.siemens.com/cs/de/en/ps/13437/dl). STARTER is installed using the "setup" file. When you double-click the "Setup" file, the installation wizard guides you through the process of installing STARTER. 8.5.1.2...

  • Page 291: Procedure For Commissioning With Starter

    Commissioning 8.5 Commissioning with the STARTER commissioning tool 8.5.2 Procedure for commissioning with STARTER Basic procedure when using STARTER STARTER uses a series of interactive screens to enter the data required for the drive unit. Note The interactive screens are pre-assigned defaults that you need to adapt to your application and configuration under certain circumstances.
  • Page 292 Commissioning 8.5 Commissioning with the STARTER commissioning tool Accessing the STARTER project wizard Figure 8-6 Main screen of the STARTER parameter assignment and commissioning tool ⇒ Hide "STARTER Getting Started Drive Commissioning" with HTML Help > Close Note When you deactivate the Display wizard during start checkbox, the project wizard is no longer displayed the next time you start STARTER.

  • Page 293: The Starter Project Wizard

    Commissioning 8.5 Commissioning with the STARTER commissioning tool The STARTER project wizard Figure 8-7 STARTER project wizard ⇒ Click Arrange drive units offline... in the STARTER project wizard Figure 8-8 Creating a new project ⇒ Enter a project name and, if necessary, the author, memory location and a comment. ⇒...
  • Page 294 Commissioning 8.5 Commissioning with the STARTER commissioning tool Figure 8-9 Setting up the interface ⇒ Click PG/PC… and set up the interface according to your device configuration. Buttons Properties..., Diagnostics... and Copy... are now available. Set S7ONLINE as access point. Note Connection via PROFINET IO with CBE20 To establish the connection via the additional module CBE20, see Chapter "Activating online...
  • Page 295 Setting the interface Note To parameterize the interface, you must install the appropriate interface card (e.g.: PC Adapter (PROFIBUS)). We recommend that the Siemens USB PROFIBUS CP5711 adapter is used, Article number 6GK1571-1AA00. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 296 Commissioning 8.5 Commissioning with the STARTER commissioning tool Figure 8-11 Setting the interface – Properties Note PG/PC is the only master on bus must be activated if no other masters (PC, S7, etc.) are available on the bus. Note Even if no PROFIBUS interface is installed in the PC, projects can be generated and PROFIBUS addresses for the drive objects can be assigned.
  • Page 297 Commissioning 8.5 Commissioning with the STARTER commissioning tool Figure 8-12 Complete setting the interface ⇒ Click Next > to set up a drive unit in the project wizard. Figure 8-13 Inserting a drive unit SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 298 Commissioning 8.5 Commissioning with the STARTER commissioning tool ⇒ Select the following data from the list fields: Unit: SINAMICS Type: DCM Standard CUD for one standard CUD in the left-hand slot DCM Advanced CUD for one Advanced CUD in the left-hand slot DCM Standard CUD [2] for a Standard CUD in the right-hand slot DCM Advanced CUD [2] for an Advanced CUD in the right-hand slot Version:...
  • Page 299 Commissioning 8.5 Commissioning with the STARTER commissioning tool Figure 8-14 Drive unit inserted ⇒ Click Next > A summary of the project is displayed. Figure 8-15 Summary ⇒ Click Complete to complete the creation of a new project for the drive unit. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 300: Configuring A Drive Unit

    Commissioning 8.5 Commissioning with the STARTER commissioning tool 8.5.2.2 Configuring a drive unit Note The STARTER must be offline for the sequence described below. As a general rule, the drive unit can also be added to the project in online mode of the STARTER via "Browse accessible nodes".
  • Page 301 Commissioning 8.5 Commissioning with the STARTER commissioning tool Activating the option module Figure 8-17 Activating the option modules ⇒ If you have inserted a PROFINET CBE20 module (option G20), then the module needs to be activated here (see Chapter "CBE20 Communication Board Ethernet (Page 333)"). ⇒...
  • Page 302 Commissioning 8.5 Commissioning with the STARTER commissioning tool Configuring the drive unit properties Figure 8-18 Configuring the drive unit properties Under Drive properties, you can enter optional information about the drive/project. ⇒ Click Next > SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 303 Commissioning 8.5 Commissioning with the STARTER commissioning tool Selecting the function modules Figure 8-19 Selecting options ⇒ When required, select the function module that you wish to activate. ⇒ Click Next > SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 304 Commissioning 8.5 Commissioning with the STARTER commissioning tool Selecting a power unit Figure 8-20 Selecting a power unit With the fields Supply voltage: and Range selection: (2-quadrant operation/4-quadrant operation), you can filter the list under Select power unit: ⇒ Select the corresponding device according to the article number on the rating plate. ⇒...
  • Page 305 Commissioning 8.5 Commissioning with the STARTER commissioning tool Adapting unit data and entering motor data Figure 8-21 Motor data ⇒ Adapt the rated armature DC current for the unit by making a setting at p50076[0] (in %) or p50067 if: Maximum armature current <...
  • Page 306 Commissioning 8.5 Commissioning with the STARTER commissioning tool Note For 2Q devices, the rated DC voltage of the SINAMICS DCM specified in the technical data, can only be achieved if the α limit (p50150) is set to 5°. The factory setting is 30°. In order to reach the rated motor voltage (p50101[D]), the α...

  • Page 307: Brake Control

    Commissioning 8.5 Commissioning with the STARTER commissioning tool Brake control Figure 8-22 Configuring a motor brake ⇒ Under configuration of the motor brake, select the corresponding setting for your device configuration: ● [0] No brake ● [1] Holding brake ● [2] Operating brake ⇒...
  • Page 308 Commissioning 8.5 Commissioning with the STARTER commissioning tool Defining the actual value source Figure 8-23 Defining the actual value source "Encoder 1" is the encoder evaluation on the CUD. "Encoder 2" is the evaluation of an optional encoder using SMC10 or SMC30. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 309 Commissioning 8.5 Commissioning with the STARTER commissioning tool ⇒ Under n-controller act. val. selection, select the encoder type or the other actual value source: ● [0] Selection deactivated ● [1] Analog tachometer ● [2] Pulse encoder ● [3] EMF actual value internal ●...
  • Page 310 Commissioning 8.5 Commissioning with the STARTER commissioning tool Figure 8-24 Entering encoder data – Pulse encoder via CUD ⇒ Appropriately set the measuring system (predominantly "incremental HTL/TTL"), the incremental tracks, the level and the zero marks. NOTICE Pulse encoder power supply at terminal X177.41 of the CUD Terminal X177.41 always provides +15 V to supply the incremental encoder.
  • Page 311 Commissioning 8.5 Commissioning with the STARTER commissioning tool [5] DRIVE-CLiQ encoder: Resolver via Sensor Module Cabinet SMC10 The resolver is connected via the Sensor Module Cabinet SMC10. ⇒ Select encoder 2 to activate the evaluation of the encoder via the Sensor Module Cabinet SMC10.
  • Page 312 Commissioning 8.5 Commissioning with the STARTER commissioning tool Note Encoder configuration using the expert list If the existing encoder type is not in the selection list, then the encoder must be manually configured using the Expert list: p0400[1] = 9999 (user-defined) p0404[1] = (bit field) ⇒...
  • Page 313 Commissioning 8.5 Commissioning with the STARTER commissioning tool Figure 8-26 Entering encoder data – Pulse encoder via SMC30 ⇒ Select the encoder connection (SUB-D /terminal). ⇒ Enter the required encoder data. ⇒ Click on OK NOTICE Material damage when selecting the incorrect encoder supply voltage Once the encoder has been commissioned, the supply voltage (5 V / 13.5 - 30 V) set for the encoder is activated on the SMC30 Module.
  • Page 314 Commissioning 8.5 Commissioning with the STARTER commissioning tool Data on field Figure 8-27 Data on field SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 315 Commissioning 8.5 Commissioning with the STARTER commissioning tool ⇒ Select the field control: ● [0] No field ● [1] Field also switched with the main contactor ● [2] Standstill field at >= o7.0 (factory setting) ● [3] Field is continuously switched on ●...
  • Page 316 Commissioning 8.5 Commissioning with the STARTER commissioning tool Selecting process data exchange Figure 8-28 Selecting process data exchange SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 317 ● 1: Standard telegram 1, PZD-2/2 ● 3: Standard telegram 3, PZD-5/9 ● 4: Standard telegram 4, PZD-6/14 ● 20: SIEMENS telegram 20, PZD-2/6 ● 220: SIEMENS telegram 220, PZD-10/10 ● 352: SIEMENS telegram 352, PZD-6/6 ● 999: Free telegram configuration with BICO (default setting)
  • Page 318 Commissioning 8.5 Commissioning with the STARTER commissioning tool Entering important parameters Figure 8-29 Entering important parameters ⇒ If necessary, enter important technological parameters. Note Tooltips STARTER provides ToolTips if you position your cursor on the required field without clicking in the field. ⇒...
  • Page 319 Commissioning 8.5 Commissioning with the STARTER commissioning tool Summary Figure 8-30 Summary ⇒ Use Copy text to clipboard to insert the summary of the data of your drive unit displayed in the window for later use in text processing. ⇒ Click Finish. ⇒...
  • Page 320 Commissioning 8.5 Commissioning with the STARTER commissioning tool Transferring a STARTER project to the drive unit The following steps are required to transfer the STARTER project created offline to the drive unit: ● Step 1 Select the menu command Project > Connect to target system Selection in the toolbar: ●...
  • Page 321 Commissioning 8.5 Commissioning with the STARTER commissioning tool ● Step 3 Select the menu command Download: Figure 8-32 Online/offline comparison ● Step 4 Activate the checkboxes if the DCC charts are also to be stored in the device and Copy RAM to ROM is to be performed after the download.
  • Page 322 Commissioning 8.5 Commissioning with the STARTER commissioning tool Alternatively, the download to the target system can also be performed as follows: ● Step 1 Select the menu command Target system > Download > Project to target system Selection in the toolbar Note Your project data has now been transferred to the drive unit.

  • Page 323: Activating Function Modules

    Commissioning 8.6 Activating function modules Activating function modules Subfunctions can be activated in the SINAMICS family drives as function modules. Through activation, the parameters of the corresponding functionalities are also displayed. Function modules can be individually activated / deactivated on every drive object. For SINAMICS DC MASTER, the following subfunctions are modeled as function module.
  • Page 324 Commissioning 8.6 Activating function modules The function modules can be reached in the "Function modules" tab in the opening dialog. Figure 8-35 Selecting the function modules Accept the settings by clicking OK. The function modules are also correspondingly set in the drive by connecting online and downloading.
  • Page 325 Commissioning 8.6 Activating function modules 8.6.2 Activating online through parameters Note This process is not supported by STARTER because it uses its own mechanisms. Activation is through p0108. r0108 and is available at each DO as a display parameter for the activated function modules.
  • Page 326 Commissioning 8.7 Commissioning optional additional modules Commissioning optional additional modules Additional modules can be integrated via DRIVE-CLiQ (TM15, TM31, TM150, SMC10, SMC30) – or via the option slot of the Control Unit CUD (CBE20). The components must be logged in to the firmware during a first commissioning. That can be done: ●...
  • Page 327 Commissioning 8.7 Commissioning optional additional modules 8.7.1 Terminal Modules (TM31, TM15, TM150) 8.7.1.1 Commissioning with STARTER Requirement The project must be consistent with the drive before adding the TMxx. Carry out "Load to the PG" and then go offline. An input/output component can only be inserted in the offline state. Figure 8-36 Inserting input/output components ●...
  • Page 328 Commissioning 8.7 Commissioning optional additional modules Figure 8-37 Selecting input/output components ● Select the desired type. ● Overwrite the text in the "Name:" field with the name selected for the I/O component (e.g. TM31_1). SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 329 Commissioning 8.7 Commissioning optional additional modules ● In the topology view, check at which interface of the Control Unit input/output components should be connected, and connect them there. [0] = X100, [1] = X101. Figure 8-38 Topology ● Re-connect to the target device. ●...
  • Page 330 Commissioning 8.7 Commissioning optional additional modules 8.7.1.2 Commissioning via parameter assignment With the electronics power supply switched-off, plug in the Terminal Module with DRIVE-CLiQ at X100 or X101. Accept the additional components by writing the following parameter to the CU. Note When powering up on a drive for the first time, the firmware will, if required, be loaded into the Terminal Module.
  • Page 331 Commissioning 8.7 Commissioning optional additional modules 8.7.2.1 Add/commissioning (with STARTER) An encoder evaluation can only be inserted in the offline state. ● Double-click on "Configuration". The drive configuration is shown in the operating area of Starter. Figure 8-39 Configuration – Drive data sets EDS and DDS can be set and DDS copied in the lower part of the Drive data sets tab.
  • Page 332 Commissioning 8.7 Commissioning optional additional modules ● CDS can be selected and copied under the Commander data sets tab: Figure 8-40 Configuration – Command data sets SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 333 Commissioning 8.7 Commissioning optional additional modules ● Click on button Configure DDS, the drive Wizard is displayed. Continue to the "Encoder" screen and there activate encoder 2. SMC10: Resolver Figure 8-41 Selecting the resolver SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 334 Commissioning 8.7 Commissioning optional additional modules SMC30: Pulse encoder Figure 8-42 Selecting the pulse encoder ● To enter special encoder configurations, click the Enter data radio button followed by the Encoder data button - and then enter the encoder data. ●...
  • Page 335 Commissioning 8.7 Commissioning optional additional modules 8.7.2.2 Removal (with STARTER) An encoder evaluation can only be inserted in the offline state. ● Start the drive wizard via "Configuration" -> "Configure DDS..." ● Work through the wizard with Continue > to the "Encoder" screen form and there, select encoder 2 ●...
  • Page 336 Commissioning 8.7 Commissioning optional additional modules 8.7.3.2 Adding offline in STARTER In Starter, CBE20 is added when working through the drive wizard. Figure 8-43 Activating the CBE20 option module ● Select the option module CBE20. ● Work through the wizard up to the end and load the expanded project into the drive. ●...
  • Page 337 Commissioning 8.7 Commissioning optional additional modules You can also subsequently activate option module CBE20. ● Start the configuration wizard via "Control Unit" -> Configuration" -> "Wizard..." ● In the "Option module" screen form, select CBE20 ● Work through the remainder of the wizard up to the end ●...

  • Page 338: Drive Optimization

    Commissioning 8.8 Drive optimization Drive optimization Basic information The individual control loops must be optimized when commissioning a drive. 4 control loops must be set or optimized: ● Field current closed-loop control ● Armature current closed-loop control ● Speed control ●...
  • Page 339 Commissioning 8.8 Drive optimization Procedure ● Start the quick commissioning with p0010 = 1 (= factory setting) ● Set all of the important parameters (see e.g. commissioning steps in Chapter "Commissioning using the BOP20" operator panel) ● Complete the quick commissioning with p3900 = 3 (calculations are performed, p0010 and p3900 are reset to 0) Commissioning using the BOP20 operator panel: This procedure is explicitly explained for the commissioning steps in Chapter...
  • Page 340 Commissioning 8.8 Drive optimization Procedure 〈1〉 The drive must be in operating state o7.0 or o7.1 (enter SHUTDOWN!). 〈2〉 p50051 = 23 Optimization of the armature current control for induction load p50051 = 24 Optimization of the field current control p50051 = 25 Optimization of the armature current control p50051 = 26 Optimization of the speed control p50051 = 27 Optimization of the EMF control (incl.
  • Page 341 Commissioning 8.8 Drive optimization p50051 = 25 Optimization of closed-loop armature current control (takes about 1 min.) The current controller optimization run may also be executed without a mechanical load connected; if necessary, the drive should be locked. The following parameters are set automatically: p50110, armature resistance (Ra) p50111, armature inductance (La) p51591, non-linearity factor of armature inductance (La_fak)
  • Page 342 Commissioning 8.8 Drive optimization p50051 = 26 Optimization of the speed control (takes at least 6 s) The dynamic performance of the speed control loop can be selected using p50236, whereby lower values represent a softer closed-loop control. Before carrying out the speed controller optimization run, p50236 must be set and influences the setting of p50225, p50226, p50228 and p50540.
  • Page 343 Commissioning 8.8 Drive optimization Remark: In order to determine the magnetization characteristic, during this optimization run the field- current setpoint is reduced to a minimum value of 8% (starting from 100% of the motor's rated excitation current as specified in p50102). Setting p50103 to values < 50% of p50102 for the duration of this optimization run limits the value entered for the field-current setpoint to the minimum value specified in p50103.
  • Page 344 Commissioning 8.8 Drive optimization p50051 = 29 Optimization of the speed control for drives with a mechanical system capable of oscillation (duration up to 10 min) The following parameters are set automatically: p50225 P gain of the speed controller (Kp) p50226 Integral time of the speed controller (Tn) p50228...
  • Page 345 Commissioning 8.8 Drive optimization In the following cases, each optimization run is completely executed again after a restart: ● If a fault occurs during the optimization run ● If the electronic supply is switched off prior to restarting the optimization run in question ●...

  • Page 346: Manual Optimization

    Commissioning 8.9 Manual optimization Manual optimization Manual optimization is best performed using the STARTER commissioning tool. STARTER provides the following functions for this purpose: ● Function generator ● Trace 8.9.1 Optimization of closed-loop armature current control Determining the armature circuit parameters (3 options) Determining the armature-circuit parameters according to the motor list Take the armature circuit resistance (p50110) and armature circuit inductance (p50111) from the motor manufacturers data.
  • Page 347 Commissioning 8.9 Manual optimization • Calculate the armature circuit resistance p50110 from the armature current and armature voltage - Gradually increase the main setpoint (shown at r52011) until the actual armature current value (r50019 as a % of the unit's rated armature current) reaches approx- imately 70% of the motor's rated armature current.
  • Page 348 Commissioning 8.9 Manual optimization 8.9.2 Optimization of closed-loop field-current control Determining the field circuit resistance (2 options) Roughly estimate the field circuit resistance from the rated motor data p50112 = rated excitation voltage/rated excitation current of motor Determine the field-circuit resistance by comparing the field current setpoint and actual value - p50112 = 0: Results in a 180°...

  • Page 349: Optimizing The Speed Controller

    Commissioning 8.9 Manual optimization 8.9.3 Optimizing the speed controller Basic information The objective of the closed-loop control is to compensate the system deviation as a result of changes to the setpoint and disturbances. The evaluation is performed in the time domain: ●...

  • Page 350: Controller Optimization

    Commissioning 8.9 Manual optimization Controller optimization Procedure ● Set the function generator to a triangular waveform with Step height = 5% Offset = 10% Period = 1000 ms Pulse width = 500 ms ● Supply point: p50625[C] (see function diagram 6810) ●...

  • Page 351: Operation

    Operation Basic information 9.1.1 Parameter Parameter types The following adjustable and display parameters are available: ● Adjustable parameters (can be written and read) These parameters have a direct effect on how a function responds. Example: Ramping time of a ramp-function generator ●...

  • Page 352: Parameter Categories

    Operation 9.1 Basic information Parameter categories The parameters of the individual drive objects are categorized into data sets as follows: ● Data set independent parameters These parameters exist only once per drive object. ● Data set dependent parameters These parameters can exist several times for each drive object and can be addressed via the parameter index for reading and writing.

  • Page 353: Resetting Parameters

    Operation 9.1 Basic information Saving parameters in a non-volatile memory The modified parameter values are stored in the volatile RAM. When the drive system is switched off, this data is lost. The data must be saved in the non-volatile memory, as described below, so that the changes are available the next time the drive is switched on.

  • Page 354: Access Level

    Expert knowledge is already required for these parameters (e.g. knowledge of assigning BICO parameters). 4 Service Please contact your local Siemens office for the password for parameters with access level 4 (Service). It must be entered into p3950. SINAMICS DCM DC Converter...

  • Page 355: Cds: Command Data Set

    Operation 9.1 Basic information 9.1.2 Data sets CDS: Command data set The BICO parameters (binector and connector inputs) are grouped together in a command data set. These parameters are used to interconnect the signal sources of a drive. By parameterizing several command data sets and switching between them, the drive can be operated with different pre-configured signal sources.
  • Page 356 Operation 9.1 Basic information DDS: Drive data set A drive data set contains various adjustable parameters that are relevant for open-loop and closed-loop drive control: ● Numbers of the assigned encoder data sets: – p0187 and p0188: Up to 2 assigned encoder data sets (EDS) ●...
  • Page 357 Operation 9.1 Basic information Example of data set assignment Table 9- 2 Example, data set assignment Encoder 1 (p0187) Encoder 2 (p0188) DDS 0 EDS 0 EDS 1 DDS 1 EDS 0 EDS 0 DDS 2 EDS 0 EDS 0 DDS 3 EDS 1 9.1.2.1...

  • Page 358: Using Data Sets

    Operation 9.1 Basic information 9.1.2.2 Using data sets Copying a command data set Set parameter p0809 as follows: 1. p0809[0] = Number of the command data set to be copied (source) 2. p0809[1] = Number of the command data to which the data is to be copied (target) 3.

  • Page 359: Drive Objects

    Operation 9.1 Basic information 9.1.3 Drive objects A drive object is a self-contained software function with its own parameters and potentially its own faults and alarms. Drive objects can be provided as standard (e.g. automatic speed control), or can be added individually or in groups times (e.g. TM31). Properties of a drive object: ●...
  • Page 360 Operation 9.1 Basic information Configuring drive objects If, after first commissioning, additional drive objects are configured or deleted, they must be added or deleted in STARTER or activated through parameters (see Chapter "Commissioning optional additional modules (Page 324)"). Note Each installed drive object is allocated a number between 0 and 63 during first commissioning so that they can be identified internally.

  • Page 361: Memory Card Functions

    Operation 9.1 Basic information 9.1.4 Memory card functions This chapter describes the basic functions of the memory card in the SINAMICS DCM system. Basic information The CUD (Control Unit for the SINAMICS DCM) manages three memory areas: ● A volatile memory, the RAM, also called work memory ●...
  • Page 362 9.1 Basic information Note The memory card supplied from Siemens as option S01 or S02 includes, when supplied, a dump of the internal device firmware. These files are required to update the firmware as well as to use the "SINAMICS Link" function. These files can be deleted for other applications.
  • Page 363 Operation 9.1 Basic information ● The electronics power supply is switched on – The save operation is initiated via parameter: p0802 = 0 ... 100: Target on the memory card p0803 = 0/10/11/12: Source in the device memory p0804 = 2: Start data transfer Note If when switching on, a memory card with a parameter data set with index 0 is inserted in the CUD, the parameter data set with index 0 in the non-volatile memory of the CUD is...
  • Page 364 Operation 9.1 Basic information Note The parameter data set in the ROM is overwritten during system start-up. If a memory card with a parameter data set is inserted when the system is switched on, the parameter data set with the index 0 in the ROM will be overwritten by the new one with the index 0 on the memory card.

  • Page 365: Important Parameters

    Operation 9.1 Basic information 3. The parameter assignment is saved on the memory card. If DCC charts are activated in the system, then these as well as the DCC library are also saved on the memory card. 4. Remove the card. 5.

  • Page 366: Bico Technology: Interconnecting Signals

    Operation 9.1 Basic information Safely removing a memory card Removing the memory card must be requested using p9400. Procedure: p9400 = 2 Request to "safely remove" the memory card p9400 = 3 Feedback: "You can safely remove the memory card" Remove the memory card p9400 = 100 Feedback: "It is not possible to safely remove the memory card"...

  • Page 367: Binectors, Connectors

    Operation 9.1 Basic information 9.1.5.1 Binectors, connectors Binectors, BI: Binector input, BO: Binector output A binector is a digital (binary) signal without a unit which can assume the value 0 or 1. Binectors are subdivided into binector inputs (signal sink) and binector outputs (signal source).

  • Page 368: Interconnecting Signals Using Bico Technology

    Operation 9.1 Basic information 9.1.5.2 Interconnecting signals using BICO technology To interconnect two signals, a BICO input parameter (signal sink) must be assigned to the desired BICO output parameter (signal source). The following information is required to connect a binector/connector input to a binector/connector output: ●...

  • Page 369: Internal Encoding Of The Binector/Connector Output Parameters

    Operation 9.1 Basic information 9.1.5.3 Internal encoding of the binector/connector output parameters Internal encoding is required for writing BICO input parameters via PROFIBUS, for example. Figure 9-7 Internal encoding of the binector/connector output parameters 9.1.5.4 Example: Interconnecting digital signals Suppose you want to operate a drive via terminals DI 0 and DI 3 on the CUD using jog 1 and jog 2.

  • Page 370: Parameterizing Using The Bop20 (Basic Operator Panel 20)

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) 9.1.5.5 Information on BICO technology Binector-connector converters and connector-binector converters Binector-connector converter ● Several digital signals are converted to a 32-bit integer double word or to a 16-bit integer word. ●...

  • Page 371: Operation

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Overview of displays and keys Figure 9-9 Overview of displays and keys Information on the displays Table 9- 5 Displays Display Meaning Top left The active drive object of the BOP is displayed here. 2 digits The displays and key operations always refer to this drive object.
  • Page 372 Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Note During a data save operation initiated by the user, the electronic power supply for the SINAMICS DC MASTER must not be interrupted. An active saving process is indicated by the following actions: •...
  • Page 373 Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) BOP20 functions Table 9- 7 Functions Name Description Backlighting The backlighting can be set using p0007 in such a way that it switches itself off automatically after the set time if no actions are carried out. Switch active drive From the BOP perspective, the active drive is defined using p0008 or using the keys "FN"...
  • Page 374 Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Overview of important parameters (refer to the SINAMICS DCM List Manual) All drive objects ● p0005 BOP status display selection ● p0006 BOP status display mode ● p0013 BOP user-defined list ●...

  • Page 375: Displays And Using The Bop20

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) 9.2.2 Displays and using the BOP20 Characteristics ● Status display ● Changing the active drive object ● Displaying/changing parameters ● Displaying/acknowledging faults and alarms ● Controlling the drive using the BOP20 Status display The operating display for each drive object can be set using p0005 and p0006.

  • Page 376: Parameter Display

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Parameter display The parameters are selected in the BOP20 b their number. The parameter display is reached from the operating display by pressing the "P" key. Parameters can be searched for using the arrow keys.

  • Page 377: Value Display

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Value display To switch from the parameter display to the value display, press the "P" key. In the value display, the values of the adjustable parameters can be increased and decreased using the arrow.
  • Page 378 Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Example: Changing a parameter Requirement: The appropriate access level is set (for this particular example, p0003 = 3). Figure 9-12 Example: Changing p0013[4] from 0 to 300 SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 379 Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Example: Changing binector and connector input parameters For the binector input p0840[0] (OFF1) of drive object 2 binector output r0019.0 of the Control Unit (drive object 1) is interconnected. Figure 9-13 Example: Changing indexed binector parameters SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 380: Displaying Faults And Alarms

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) 9.2.3 Displaying faults and alarms Displaying faults Figure 9-14 Faults Displaying alarms Figure 9-15 Alarms SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 381: Controlling The Drive Using The Bop20

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) 9.2.4 Controlling the drive using the BOP20 When commissioning the drive, it can be controlled via the BOP20. A control word is available on the Control Unit drive object (r0019) for this purpose, which can be interconnected with the appropriate binector inputs of e.g.
  • Page 382 Operation 9.3 Controlling via the AOP30 operator panel Controlling via the AOP30 operator panel Note The OFF switch on the AOP30 operator panel does not have an EMERGENCY OFF function. The OFF switch on the AOP30 operator panel does not have an STO function regarding functional safety.
  • Page 383 Operation 9.3 Controlling via the AOP30 operator panel 9.3.1 Overview and menu structure Description The operator panel can be used for: ● Assigning parameters (commissioning) ● Monitoring status variables ● Controlling the drive ● Diagnosing faults and alarms All the functions can be accessed via a menu. Your starting point is the main menu, which you can always call up using the yellow MENU key: Dialog screen for the main menu:...
  • Page 384 Operation 9.3 Controlling via the AOP30 operator panel Menu structure of the operator panel Figure 9-17 Menu structure of the AOP30 operator panel SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 385: Menu: Operation Screen

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.2 Menu: Operation screen Description The operation screen displays the most important status variables for the drive unit: In the factory setting, it displays the operating state of the drive, the direction of rotation, the time, as well as four drive variables (parameters) in numerical format and two values in the form of a bar display for continuous monitoring.

  • Page 386: Parameterization Menu

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.3 Parameterization menu You can adjust the unit settings in the Parameterization menu. Two display types can be selected in the AOP: 1. All parameters All the parameters present in the unit are listed with this option. The DO to which the parameter currently selected belongs (inverted) is displayed in curly brackets in the top left of the screen.

  • Page 387: Menu: Fault/Alarm Memory

    Operation 9.3 Controlling via the AOP30 operator panel In the commissioning wizard, the drive is commissioned using the data set selected on this screen in the AOP column. The data set selection dialog appears whenever a data set parameter is changed in the parameter list.

  • Page 388: Menu: Commissioning/Service

    Operation 9.3 Controlling via the AOP30 operator panel Display diagnostics When you navigate to the required line and then press the F5 <OK> key, the correspond- ing faults/alarms are displayed. The list of current faults is selected here as an example. Current faults display A maximum of eight current faults are displayed along with their fault number and a...

  • Page 389: Device Commissioning

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.5.2 Device commissioning In this menu, you can enter the device commissioning status directly. This is the only way to reset parameters to the factory setting, for example. 9.3.5.3 AOP settings Control settings This defines the settings for the control keys in LOCAL mode (see the section titled "Operation/Operation via the operator panel") as well as additional settings that are relevant for drive control.
  • Page 390 Operation 9.3 Controlling via the AOP30 operator panel The following screenshot shows how entries are assigned to the screen positions: Figure 9-21 Positions of entries on the operation screen SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 391 Operation 9.3 Controlling via the AOP30 operator panel 9.3.5.4 Lists of signals for the operation screen The following tables list some of the main signals for the operation screen along with their associated reference variables and default settings for quick commissioning. DC_CTRL object Table 9- 9 List of signals for the operation screen - DC_CTRL object...

  • Page 392: Setting The Date/Time

    Operation 9.3 Controlling via the AOP30 operator panel TM31 object Table 9- 11 List of signals for the operation screen – TM31 object Signal Parameter Short name Unit Scaling 
 ( 100% = ...) Analog input 0 [V, mA] r4052[0] AI_UI V, mA V: 100 V / mA: 100 mA...

  • Page 393: Date Format

    Operation 9.3 Controlling via the AOP30 operator panel Date format The date format can be set in this menu: ● DD.MM.YYYY: European date format ● MM/DD/YYYY: North American date format RS485 bus termination active Settings are not effective: The RS485 bus termination is continuously active. DO name display mode A user-definable DO name can be activated/deactivated on this screen.
  • Page 394 Operation 9.3 Controlling via the AOP30 operator panel 9.3.5.5 AOP30 diagnostics Software/database version This menu command shows the versions of the software and database. The database version must be compatible with the drive software version (refer to parameter r0018). Database contents Shows detailed information on the drive objects (DOs) present in the system Battery status This menu displays the battery voltage (in volts and as a bar chart).

  • Page 395: Sprachauswahl/Language Selection

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.6 Sprachauswahl/Language selection The operator panel downloads the texts for the different languages from the drive. In the delivery condition without a memory card, you can toggle between German and English. With memory card (from V1.2), French, Italian, Spanish and Russian are also automatically available.
  • Page 396 Operation 9.3 Controlling via the AOP30 operator panel Settings: Menu – Commissioning/Service – AOP settings – Control settings Save LOCAL mode (factory setting: Yes) ● Yes: The "LOCAL" or "REMOTE" operating state is saved when the power supply is switched off and restored when the power supply is switched back on. ●...

  • Page 397: Ccw/Cw Changeover

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.7.3 CCW/CW changeover Settings: Menu – Commissioning/Service – AOP settings – Control settings CCW/CW changeover (factory setting: No) ● Yes: CCW/CW changeover by means of the CCW/CW key functions in LOCAL mode ●...

  • Page 398: Aop Setpoint

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.7.6 AOP setpoint Settings: MENU – Commissioning / Service – AOP Settings – Control Settings Save AOP setpoint (factory setting: No) ● Yes: In LOCAL mode, the last setpoint (once you have released the Increase or Decrease key or confirmed a numeric entry) is saved.

  • Page 399: Timeout Monitoring

    Operation 9.3 Controlling via the AOP30 operator panel Note LOCAL functionality can also be inhibited on the drive by means of the p0806 parameter (BI: Inhibit master control). 9.3.7.8 Acknowledging errors via the AOP Settings: MENU – Commissioning / Service – AOP Settings – Control Settings Acknowledge fault from the AOP (factory setting: Yes) ●...
  • Page 400 Operation 9.3 Controlling via the AOP30 operator panel Settings Figure 9-22 Setting safety inhibits The "Operator inhibit lock" setting can be changed directly via <F5> ("Change") once you have selected the selection box. When "Parameters disable" is activated, you may enter a numeric password (twice). You must also enter this password when deactivating "Parameters disable".
  • Page 401 Operation 9.3 Controlling via the AOP30 operator panel 9.3.8 Faults and alarms Displaying faults and alarms If a fault occurs, the drive displays the fault(s) and/or alarm(s) on the operator panel. Faults are indicated by means of the red "FAULT" LED lighting up. The "Fault/alarm overview"...
  • Page 402 Operation 9.3 Controlling via the AOP30 operator panel A shortcut menu offering the "Back" and "Ack." options appears when you press F4 ("Tools+"). (You can use F4 to exit the shortcut menu.) The function required can be selected using F2 and F3 and executed by pressing F5 ("OK"). The "Ack."...

  • Page 403: Saving The Parameters Permanently

    Operation 9.3 Controlling via the AOP30 operator panel 9.3.9 Saving the parameters permanently Description If parameters are changed using the operator panel (confirm with OK in the Parameter editor), the new values are initially stored in the volatile memory (RAM) of the converter. An "S"...
  • Page 404 Operation 9.3 Controlling via the AOP30 operator panel 9.3.11 Assigning parameters to make AOP30 time-of-day master The AOP30 contains an integrated real-time clock. The SINAMICS DCM system time can be synchronized with this real-time clock. Activate this function: ● On the AOP30 in the "Menu" – "Commissioning / Service" – "AOP settings" – "Date and Time"...

  • Page 405: Descriptions Of Functions

    Descriptions of functions 10.1 Inputs/outputs 10.1.1 Overview of inputs/outputs Table 10- 1 Overview of inputs and outputs Component Digital Analog 4 inputs 7 inputs • • (2 inputs freely available, 2 inputs with 2 outputs • ON/OFF1 and controller enable pre- 1 temperature sensor input •...

  • Page 406: Analog Inputs

    Descriptions of functions 10.1 Inputs/outputs 10.1.3 Analog inputs Properties Table 10- 2 Properties of the analog inputs Inputs Properties AI 0, AI 1 Differential inputs • Voltage inputs -10 to +10 V or • Current inputs -20 to +20 mA or 4 to 20 mA Hardware input filter: T = 1 ms •...

  • Page 407: Analog Outputs

    In order to ensure the safe operation of your systems, you must take suitable measures, e.g. industrial security or network segmentation. You can find more information on Industrial Security on the Internet at: IT security (http://www.industry.siemens.com/topics/global/en/industrial-security) 10.3 Communication according to PROFIdrive PROFIdrive is the PROFIBUS and PROFINET profile for drive technology with a wide range of applications in production and process automation systems.

  • Page 408: Communication Services

    Descriptions of functions 10.3 Communication according to PROFIdrive Properties of the Controller, Supervisor and drive units Table 10- 4 Properties of the Controller, Supervisor and drive units Properties Controller Supervisor Drive unit As bus node Active Passive Send messages Permitted without external Only possible on request by the request controller...
  • Page 409 Descriptions of functions 10.3 Communication according to PROFIdrive Interface IF1 and IF2 The Control Unit CUD can communicate via two separate interfaces (IF1 and IF2). Table 10- 5 Properties of IF1 and IF2 PROFIdrive Standard telegrams Isochronous mode Drive object types Can be used for PROFINET IO, PROFIBUS DP PROFINET IO, PROFIBUS DP...

  • Page 410: Application Classes

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.1 Application classes There are different application classes for PROFIdrive according to the scope and type of the application processes. PROFIdrive features a total of six application classes, two of which are discussed here. Application class 1 (standard drive) In the most basic case, the drive is controlled via a speed setpoint by means of PROFIBUS/ PROFINET.
  • Page 411 Descriptions of functions 10.3 Communication according to PROFIdrive Application class 2 (standard drive with technology function) The total process is subdivided into a number of small subprocesses and distributed among the drives. This means that the automation functions no longer reside exclusively in the central automation device but are also distributed in the drive controllers.

  • Page 412: Cyclic Communication

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.2 Cyclic communication Cyclic communication is used to exchange time-critical process data. 10.3.2.1 Telegrams and process data When a telegram is selected via p0922, the drive unit (Control Unit) process data that is transferred is determined.
  • Page 413 Descriptions of functions 10.3 Communication according to PROFIdrive DC_CTRL CU_DC TM31, ENCODER TM15DI_DO, TM150 Receive process data DWORD r2060[0 ... 62] r2060[0 ... 2] connector output WORD connector r2050[0 ... 63] r2050[0 ... 19] r2050[0 ... 4] r2050[0 ... 3] output Binector output r2090.0 ...

  • Page 414: Structure Of The Telegrams

    Descriptions of functions 10.3 Communication according to PROFIdrive Notes on the telegram structure ● The parameter p0978 contains the drive objects that use a cyclic PZD exchange. A zero is used to demarcate the drive objects that do not exchange PZD. ●...

  • Page 415: Description Of Control Words And Setpoints

    Descriptions of functions 10.3 Communication according to PROFIdrive Depending on the drive object, the following maximum number of process data can be transferred for a user-defined telegram structure: Drive objects Maximum number of PZD Send Receive DC_CTRL TM15DI_DO TM31 TM150 CU_DC Function diagrams (see the SINAMICS DCM List Manual) PROFIdrive –...
  • Page 416 Descriptions of functions 10.3 Communication according to PROFIdrive STW1 (control word 1) See function diagram [2442]. Table 10- 8 Control word 1 (STW1) Meaning Explanation Operating BICO condition 0 = OFF1 (OFF1) 0: Deceleration on the down ramp, then pulse BI: p0840 inhibit, line contactor (if present) is opened 0 →...
  • Page 417 Descriptions of functions 10.3 Communication according to PROFIdrive Meaning Explanation Operating BICO condition 1 = setpoint inversion 1: Setpoint is inverted BI: p1113 0: The setpoint is not inverted Reserved 1 = Motorized Only when p0922 = 1 or 352, otherwise reserved BI: p1035 potentiometer, higher 1 = Motorized...
  • Page 418 Descriptions of functions 10.3 Communication according to PROFIdrive STW1_BM (control word 1, metal industry) See function diagram [2425]. Table 10- 10 Description of STW1_BM (control word 1, metal industry) Meaning Interconnection parameter 0 = OFF (OFF1) p0840[0] = r2090.0 = ON 0 = OFF2 (immediate pulse cancellation with switching on inhibited) p0844[0] = r2090.1 1 = No OFF2 (enable is possible)
  • Page 419 Descriptions of functions 10.3 Communication according to PROFIdrive STW2_BM (control word 2, metal industry) See function diagram [2426]. Table 10- 11 Description of STW1_BM (control word 1, metal industry) Meaning Interconnection parameter Command data set selection CDS bit 0 p0810 = r2093.0 Reserved Drive data set selection, CDS bit 0 p0820[0] = r2093.2...
  • Page 420 Descriptions of functions 10.3 Communication according to PROFIdrive NSET_B (speed setpoint B (32-bit)) ● Speed setpoint with a 32-bit resolution with sign bit. ● Bit 31 determines the sign of the setpoint: – Bit = 0 → Positive setpoint – Bit = 1 → Negative setpoint ●...
  • Page 421 Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.2.3 Description of status words and actual values Note The reference parameter is also specified for the relevant process data. The process data is generally normalized in accordance with parameters p2000 to r2004. The following scalings apply: •...
  • Page 422 Descriptions of functions 10.3 Communication according to PROFIdrive ZSW1 (status word 1) See function diagram [2452]. Table 10- 13 Description of status word 1 (ZSW1) Meaning Explanation Parameter Ready for switching on Ready for switching on BO: r0899.0 Power supply on, electronics initialized, line contactor released if necessary, pulses inhibited Not ready for switching on Ready for operation...
  • Page 423 Descriptions of functions 10.3 Communication according to PROFIdrive Meaning Explanation Parameter Control request The automation system is requested to assume control. BO: r0899.9 "1" is always present Control is only possible at the unit itself n setpoint reached or exceeded n setpoint reached or exceeded BO: r2199.1 n setpoint not reached...
  • Page 424 Descriptions of functions 10.3 Communication according to PROFIdrive ZSW1_BM (status word 1, metal industry) See function diagram [2428]. Table 10- 15 Status word 1, metal industry (ZSW1 BM) Meaning Interconnection parameter 1 = Ready to switch on p2080[0] = r0899.0 1 = Ready p2080[1] = r0899.1 1 = Enable operation 1...
  • Page 425 Descriptions of functions 10.3 Communication according to PROFIdrive NACT_A (speed setpoint A (16-bit)) ● Actual speed value with 16-bit resolution. ● The speed actual value is normalized in the same way as the setpoint (see NSET_A). NACT_B (speed setpoint B (32-bit)) ●...
  • Page 426 Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.2.4 Control and status words for encoders The process data for the encoders is available in various telegrams. For example, telegram 3 is provided for speed control with 1 position encoder and transmits the process data of encoder 1.
  • Page 427 Descriptions of functions 10.3 Communication according to PROFIdrive Table 10- 17 Description of the individual signals in Gn_STW Name Signal status, description Find refer- Functions If bit 7 = 0, then find reference mark request applies: ence mark or Meaning flying Function 1 Reference mark 1...
  • Page 428 Descriptions of functions 10.3 Communication according to PROFIdrive Name Signal status, description Acknowledge encoder error 0/1 Request to reset encoder errors No request Example: Reference mark search Assumptions for the example: ● Distance-coded reference mark ● Two reference marks (function 1/function 2) ●...
  • Page 429 Descriptions of functions 10.3 Communication according to PROFIdrive Figure 10-5 Sequence chart for "Reference mark search" Encoder 2 control word (G2_STW) ● See G1_STW SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 430 Descriptions of functions 10.3 Communication according to PROFIdrive Encoder n status word (Gn_ZSW, n = 1, 2) The encoder status word is used to display states, errors and acknowledgements. See function diagram [4730] Table 10- 18 Description of the individual signals in Gn_ZSW Name Signal status, description Reference...
  • Page 431 Descriptions of functions 10.3 Communication according to PROFIdrive Name Signal status, description Transmit absolute value Acknowledgement for Gn_STW.13 (request absolute value cyclically) cyclically Note: Cyclic transmission of the absolute value can be interrupted by a function with higher priority. See Gn_XIST2 •...
  • Page 432 Descriptions of functions 10.3 Communication according to PROFIdrive Encoder 1 actual position value 2 (G1_XIST2) Different values are entered in Gx_XIST2 depending on the function. ● Priorities for Gx_XIST2 The following priorities should be considered for values in Gx_XIST2: Figure 10-7 Priorities for functions and Gx_XIST2 ●...
  • Page 433 Descriptions of functions 10.3 Communication according to PROFIdrive ● Encoder lines of incremental encoder – For encoders with sin/cos 1Vpp: Encoder lines = No. of sinusoidal signal periods Error code in Gn_XIST2 Table 10- 19 Error code in Gn_XIST2 n_XIST2 Meaning Possible causes / description Encoder fault...
  • Page 434 Descriptions of functions 10.3 Communication according to PROFIdrive Encoder 2 actual position value 1 (G2_XIST1) ● See Gn_XIST1 Encoder 2 actual position value 2 (G2_XIST2) ● See Gn_XIST2 Function diagrams (see the SINAMICS DCM List Manual) Encoder evaluation – Encoder interface, receive signals, encoders 1 ... 2 •...

  • Page 435: Central Control And Status Words

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.2.5 Extended encoder evaluation The standard parameter r0979[0...30] describes the assignment from the telegram configuration view. Index 1 describes the encoder type. Subindex 1 provides further properties of the encoder: Table 10- 20 r0979 subindex 1 Signal Description Rotating encoder...
  • Page 436 Descriptions of functions 10.3 Communication according to PROFIdrive CU_STW1 (control word for Control Unit, CU) See function diagram [2495]. Table 10- 21 Description of CU_STW1 (control word for Control Unit) Meaning Remarks Interconnection parameter Reserved – – – RTC PING –...
  • Page 437 Descriptions of functions 10.3 Communication according to PROFIdrive CU_ZSW1 (status word of the DO1 telegram (telegrams 39x)) See function diagram [2496]. Table 10- 23 Description of CU_ZSW1 (status word of the CU) Meaning Interconnection parameter 0...2 Reserved 1 = Fault present. The active faults are stored in the fault buffer. p2081[3] = r2139.3 0 = No fault present.

  • Page 438: Diagnostics Channels For Cyclic Communication

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.2.7 Diagnostics channels for cyclic communication Alarms and faults can be transferred via two independent diagnostic channels DS0 and DS1. The information transferred is saved in parameters r0945[8] for faults and in r2122[8] for alarms.
  • Page 439 Descriptions of functions 10.3 Communication according to PROFIdrive ● Alarms or faults are acknowledged using the already known acknowledgment routes. ● Transfer possible via interface IF1 and/or IF2 Note Restriction in the case of shared device If Shared device is activated, only one of the controllers can receive diagnoses. Transmission in the case of cyclic communication ●...

  • Page 440: Parallel Operation Of Communication Interfaces

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.3 Parallel operation of communication interfaces The two cyclic interfaces for the setpoints and actual values differ by the parameter ranges used (BICO technology, etc.) and the functions that can be used. The interfaces are designated as cyclic interface 1 (IF1) and cyclic interface 2 (IF2).
  • Page 441 Descriptions of functions 10.3 Communication according to PROFIdrive Properties of the cyclic interfaces IF1 and IF2 The following table shows the different features of the two cyclic interfaces: Table 10- 26 Properties of the cyclic interfaces IF1 and IF2 Feature Setpoint (BICO signal source) r2050, r2060 r8850, r8860...
  • Page 442 Descriptions of functions 10.3 Communication according to PROFIdrive Parameters for IF2 The following parameters are available in order to optimize the IF2 for a PROFIBUS or PROFINET interface: ● Receive and send process data: r8850, p8851, r8853, r8860, p8861, r8863 ●...

  • Page 443: General Information About Acyclic Communication

    Descriptions of functions 10.3 Communication according to PROFIdrive Overview of important parameters (see SINAMICS DCM List Manual) IF1 PROFIdrive PZD telegram selection • p0922 List of drive objects • p0978[0...24] IF1/IF2 PZD functionality selection • p8815[0...1] PZD Interface hardware assignment •...
  • Page 444 Descriptions of functions 10.3 Communication according to PROFIdrive Figure 10-9 Reading and writing data Properties of the parameter channel ● One 16-bit address exists for each parameter number and subindex. ● Concurrent access by several PROFIBUS masters (master class 2) or PROFINET IO supervisor (e.g.

  • Page 445: Structure Of Orders And Responses

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.4.2 Structure of orders and responses Structure of parameter request and parameter response Table 10- 28 Parameter request Parameter request Offset Values for Request header Request reference Request ID write access Axis Number of parameters only 1st parameter address...
  • Page 446 Descriptions of functions 10.3 Communication according to PROFIdrive Description of fields in DPV1 parameter request and response Table 10- 30 Fields Field Data type Values Remark Request reference Unsigned8 0x01 ... 0xFF Unique identification of the request/response pair for the master. The master changes the request reference with each new request.
  • Page 447 Descriptions of functions 10.3 Communication according to PROFIdrive Field Data type Values Remark Format Unsigned8 0x02 Data type integer8 0x03 Data type integer16 0x04 Data type integer32 0x05 Data type unsigned8 0x06 Data type unsigned16 0x07 Data type unsigned32 0x08 Data type floating point Other values See PROFIdrive profile V3.1...
  • Page 448 Descriptions of functions 10.3 Communication according to PROFIdrive Error values in DPV1 parameter responses Table 10- 31 Error values in DPV1 parameter responses Error Meaning Remark Additional value info 0x00 Illegal parameter number. Access to a parameter that does not exist. –...
  • Page 449 Descriptions of functions 10.3 Communication according to PROFIdrive Error Meaning Remark Additional value info 0x6B Write access for the enabled Write access is possible while the device is in the "Controller – controller. enable" state. Pay attention to the parameter attribute "changeable" in the SINAMICS DCM List Manual (C1, C2, U, T).
  • Page 450 Descriptions of functions 10.3 Communication according to PROFIdrive Error Meaning Remark Additional value info 0x7A Parameter %s [%s]: Write access – – only in the commissioning state, data record base configuration (device: p0009 = 4). 0x7B Parameter %s [%s]: Write access –...

  • Page 451: Determining The Drive Object Numbers

    Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.4.3 Determining the drive object numbers Further information about the drive system (e.g. drive object numbers) can be determined as follows using parameters p0101, r0102, and p0107/r0107: 1. The value of parameter r0102 ("Number of drive objects") for drive object/axis 1 is read via a read request.

  • Page 452: Basic Procedure

    Descriptions of functions 10.3 Communication according to PROFIdrive Basic procedure 1. Create a request to read the parameters. 2. Invoke the request. 3. Evaluate the response. Create the request Parameter request Offset Request header Request reference = 25 hex Request ID = 01 hex 0 + 1 Axis = 02 hex Number of parameters = 01 hex...
  • Page 453 Descriptions of functions 10.3 Communication according to PROFIdrive Evaluate parameter response Parameter response Offset Response header Request reference mirrored = Response ID = 01 hex 0 + 1 25 hex Axis mirrored = 02 hex Number of parameters = 01 hex 2 + 3 Parameter value Format = 06 hex...
  • Page 454 Descriptions of functions 10.3 Communication according to PROFIdrive 10.3.4.5 Example 2: Write parameters (multi-parameter request) Requirements ● The PROFIdrive controller has been commissioned and is fully operational. ● PROFIdrive communication between the controller and the device is operational. ● The controller can read and write data sets in conformance with PROFIdrive DPV1. Task description Jog 1 and 2 are to be set up via the input terminals of the CUD.
  • Page 455 Descriptions of functions 10.3 Communication according to PROFIdrive 1. Creating a request Table 10- 32 Parameter request Parameter request Offset Request header Request reference = 40 Request ID = 02 hex 0 + 1 Axis = 02 hex Number of parameters = 04 hex 2 + 3 1st parameter Attribute = 10 hex...
  • Page 456 Descriptions of functions 10.3 Communication according to PROFIdrive 1st parameter address ... 4th parameter address ● Attribute: 10 hex → The parameter values are to be written. ● Number of elements 01 hex → One array element is written. ● Parameter number Specifies the number of the parameter to be written (p1055, p1056, p50436).

  • Page 457: Communication Via Profibus Dp

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4 Communication via PROFIBUS DP 10.4.1 PROFIBUS connection WARNING Electric shock during connection while voltage is present When connecting the PROFIBUS cable while voltage is present, there is a danger of coming into contact with live components behind the terminal. Touching live components can result in death or serious injury.

  • Page 458: Bus Connector

    Descriptions of functions 10.4 Communication via PROFIBUS DP Bus connector The cables must be connected using PROFIBUS bus connectors as these contain the necessary bus terminating resistors. Suitable PROFIBUS bus connector: Article No. 6GK1500-0FC10 Figure 10-11 PROFIBUS bus connector Bus terminating resistor The bus terminating resistor must be switched on or off depending on its position in the bus, otherwise the data will not be transmitted properly.

  • Page 459: General Information About Profibus

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4.2 General information about PROFIBUS 10.4.2.1 General information about PROFIBUS for SINAMICS PROFIBUS is an open international fieldbus standard for a wide range of production and process automation applications. The following standards ensure open, multi-vendor systems: ●...
  • Page 460 Descriptions of functions 10.4 Communication via PROFIBUS DP ● Master Masters are categorized into the following classes: – Master class 1 (DPMC1): Central automation stations that exchange data with the slaves in cyclic and acyclic mode. Communication between the masters is also possible. Examples: SIMATIC S7, SIMOTION –...
  • Page 461 Descriptions of functions 10.4 Communication via PROFIBUS DP The following drive objects can exchange process data: ● Control Unit (CU_DC) ● Terminal Module 15 (TM15) ● Terminal Module 31 (TM31) ● Terminal Module 150 (TM150) ● DC drive control (DC_CTRL) Note The sequence of drive objects in HW Config must be the same as that in the drive (p0978).
  • Page 462 Descriptions of functions 10.4 Communication via PROFIBUS DP DP slave properties – Overview – Drive-ES / STARTER Figure 10-13 Slave properties – Overview When you click "Details", the properties of the configured telegram structure are displayed (e.g. I/O addresses, axis separator). DP slave properties –...

  • Page 463: Commissioning Profibus

    Descriptions of functions 10.4 Communication via PROFIBUS DP The axis separator separates the objects in the telegram as follows: Object 2 → DC_CTRL • Slot 4 and 5: Object 1 → CU_DC • Slot 7 and 8: 10.4.3 Commissioning PROFIBUS 10.4.3.1 Setting the PROFIBUS interface Interfaces and diagnostic LED...

  • Page 464: Profibus Interface In Operation

    A generic station description file clearly and completely defines the properties of a PROFIBUS slave. The GSD files can be found: ● On the Internet. For the link, see "Preface (Page 3)" ● On the memory card in the directory \\SIEMENS\SINAMICS\DATA\CFG\. – Universal module – Axis separator – Standard telegram1, PZD-2/2 –...

  • Page 465: Device Identification

    Descriptions of functions 10.4 Communication via PROFIBUS DP Device identification Identification for individual slaves facilitates diagnostics and provides an overview of the nodes on the PROFIBUS. The information for each slave is stored in the following CU-specific parameter: r0964[0...6] device identification Bus terminating resistor and shielding Reliable data transmission via PROFIBUS depends, amongst other things, on the setting of the bus terminating resistors and the shielding of the PROFIBUS cables.

  • Page 466: Diagnostics Options

    Descriptions of functions 10.4 Communication via PROFIBUS DP Commissioning steps (example with SIMATIC S7) 1. Set the PROFIBUS address on the slave. 2. Set the telegram type on the slave. 3. Perform the following in the HW Config: – Connect the drive unit to PROFIBUS and assign the address. –...
  • Page 467 Descriptions of functions 10.4 Communication via PROFIBUS DP Table 10- 34 Additional parameters Field Value Network parameter profile Network parameter baud rate Communication partner address PROFIBUS address of the drive unit Communication partner slot/rack Don't care, 0 Table 10- 35 Variables: "General" tab Field Value Name...

  • Page 468: Monitoring, Telegram Failure

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4.3.6 Monitoring, telegram failure When monitoring telegram failure, SINAMICS differentiates between two cases: ● Telegram failure with a bus fault After a telegram failure, and the additional monitoring time has elapsed (p2047), bit r2043.0 is set to "1"...
  • Page 469 Descriptions of functions 10.4 Communication via PROFIBUS DP Example: Quick stop at telegram failure Settings: ● CU p2047 = 20 ms ● DC_CTRL p2044 = 0 s Sequence: 1. Following a telegram failure, and once the additional monitoring time (p2047) has elapsed, binector output r2043.0 of drive object CU switches to "1".

  • Page 470: Direct Data Exchange

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4.4 Direct data exchange For PROFIBUS DP, the master interrogates all of the slaves one after the other in a DP cycle. In this case, the master transfers its output data (setpoints) to the particular slave and receives as response the input data (actual values).
  • Page 471 Descriptions of functions 10.4 Communication via PROFIBUS DP Links and taps The links configured in the subscriber (connections to publisher) contain the following information: ● From which publisher is the input data received? ● What is the content of the input data? ●...

  • Page 472: Setpoint Assignment In The Subscriber

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4.4.1 Setpoint assignment in the subscriber Information about setpoints ● Number of setpoint When bus communication is being established, the master signals the slave the number of setpoints (process data) to be transferred using the configuring telegram (ChkCfg). ●...
  • Page 473 Descriptions of functions 10.4 Communication via PROFIBUS DP Parameterizing telegram (SetPrm) The filter table is transferred, as a dedicated block from the master to the slave with the parameterizing telegram when a bus communication is established. Figure 10-18 Filter block in the parameterizing telegram (SetPrm) Configuration telegram (ChkCfg) Using the configuration telegram, a slave knows how many setpoints are to be received from the master and how many actual values are to be sent to the master.

  • Page 474: Commissioning Of The Profibus Slave-To-Slave Communication

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4.4.3 Commissioning of the PROFIBUS slave-to-slave communication The commissioning of direct data exchange between two SINAMICS drives using the additional Drive ES Basic package is described below. Settings in HW Config The project below is used to describe the settings in HW Config. Figure 10-19 Example project of a PROFIBUS network in HW Config SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 475 Descriptions of functions 10.4 Communication via PROFIBUS DP Procedure 1. Select a slave (e.g. SINAMICS DCM) and use its properties to configure the telegram for the connected drive object. 2. In the "Configuration" tab of the drive unit, select e.g. the standard telegram 1 for the associated drive in the telegram selection.
  • Page 476 Descriptions of functions 10.4 Communication via PROFIBUS DP 3. Then go to the detail view. Slots 4/5 contain the actual value / setpoint for the drive object. Slots 7/8 are the telegram portions for the actual value / setpoint of the CU. Figure 10-21 Detail view of slave configuration 4.
  • Page 477 Descriptions of functions 10.4 Communication via PROFIBUS DP 5. Assign the setpoint slot the type "direct data exchange". 6. Select the publisher DP address in the "PROFIBUS address" column. All PROFIBUS DP slaves from which actual value data can be requested are listed here. It also provides the possibility of sharing data via direct data exchange within the same drive group.
  • Page 478 Descriptions of functions 10.4 Communication via PROFIBUS DP 8. The "Direct data exchange – Overview" tab shows you the configured direct data exchange relationships which correspond to the current status of the configuration in HW Config. Figure 10-24 Direct data exchange – Overview 9.
  • Page 479 Descriptions of functions 10.4 Communication via PROFIBUS DP 10.The details after the creation of the direct data exchange link for the drive object of the SINAMICS DCM are as follows: Figure 10-26 Details after the creation of the direct data exchange link 11.You must adjust the standard telegrams accordingly for every DO (drive object) of the selected CU that shall actively participate in direct data exchange.
  • Page 480 Descriptions of functions 10.4 Communication via PROFIBUS DP In order to terminate the configuration of direct data exchange for the DOs, the telegram data of the DOs in STARTER must be matched to those in the HW Config and must be extended. The configuration is made centrally via the configuration of the respective CU.
  • Page 481 Descriptions of functions 10.4 Communication via PROFIBUS DP Figure 10-29 Configuring the PROFIBUS direct data exchange in STARTER To connect the drive objects to the process data which is received via direct data exchange, you also need to connect the appropriate connectors to the corresponding signal sinks. A list for the connector shows all signals that are available for interconnection.
  • Page 482 Descriptions of functions 10.4 Communication via PROFIBUS DP Figure 10-30 Linking the PZDs for direct data exchange with external signals SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 483: Gsd During Operation

    PROFIBUS direct data exchange for SINAMICS. The GSD files can be found: ● On the Internet. For the link, see "Preface (Page 3)" ● On the memory card in the directory \\SIEMENS\SINAMICS\DATA\CFG\ – Universal module – Axis separator –...

  • Page 484: Messages Via Diagnostics Channels

    Descriptions of functions 10.4 Communication via PROFIBUS DP 10.4.4.5 Diagnostics of the PROFIBUS slave-to-slave communication in STARTER Since the PROFIBUS direct data exchange is implemented on the basis of a broadcast telegram, only the subscriber can detect connection or data faults, e.g. via the publisher data length (see "Configuration telegram").
  • Page 485 Descriptions of functions 10.4 Communication via PROFIBUS DP Activating the diagnostics function The diagnostics function is activated or deactivated via the parameterization of the relevant configuration tool (HW Config, TIA Portal, etc.). Figure 10-31 Activation of PROFIBUS The following parameter assignments are possible: Setting Code for parameter assignment Inactive...
  • Page 486 Descriptions of functions 10.4 Communication via PROFIBUS DP Power electronics faulted An impermissible operating state of the power electronics was detected (overcurrent, overtemperature, etc.). Check compliance with the permissible load cycles. Check the ambient temperatures (fan). Overtemp. electronic component The temperature in the component has exceeded the highest permissible limit. Check the ambient temperature / control cabinet ventilation.

  • Page 487: Communication Via Profinet Io

    Descriptions of functions 10.5 Communication via PROFINET IO 10.5 Communication via PROFINET IO 10.5.1 Activating online mode: STARTER via PROFINET IO Description The following options are available for online operation via PROFINET IO: ● Online operation via IP Requirements ● STARTER with Version ≥ 4.1.5 (SINAMICS DCM is supported starting only from STARTER Version 4.1.5) ●...
  • Page 488 Descriptions of functions 10.5 Communication via PROFINET IO Setting the IP address in Windows 7 Note The following procedure is based on the Windows 7 operating system. Under other operating systems (such as Windows XP), operation may differ slightly. 1. In the PG/PC call the control panel using the "Start > Control Panel" menu item. 2.
  • Page 489 Descriptions of functions 10.5 Communication via PROFINET IO Setting the interface in STARTER In STARTER, you set communication via PROFINET as follows: 1. Call the menu "Tools > Set PG/PC interface ...". 2. Select the "Access point of the application", and therefore the interface parameter assignment (in the example we use the access point "S7ONLINE (STEP 7)"...
  • Page 490 Descriptions of functions 10.5 Communication via PROFINET IO 4. In the selection list on the left-hand side, select the module that you want to use as the interface. 5. Click the "Install" button. The selected module is then listed in the "Installed" list. 6.
  • Page 491 Descriptions of functions 10.5 Communication via PROFINET IO Assigning the IP address and name for the PROFINET interface of the drive unit With STARTER, you can assign an IP address and a name to the PROFINET interface (e.g. CBE20) of the drive unit. The following steps are required: 1.
  • Page 492 Descriptions of functions 10.5 Communication via PROFINET IO 9. In the "Device name" field, enter the name that you have selected. Note ST (Structured Text) conventions must be satisfied for the name assignment of IO devices in PROFINET (SINAMICS components). The names must be unique within PROFINET.

  • Page 493: General Information About Profinet Io

    Descriptions of functions 10.5 Communication via PROFINET IO 10.5.2 General information about PROFINET IO General information PROFINET IO is an open Industrial Ethernet standard for a wide range of production and process automation applications. PROFINET IO is based on Industrial Ethernet and observes TCP/IP and IT standards.

  • Page 494: Real-Time (Rt) And Isochronous Real-Time (Irt) Communication

    Descriptions of functions 10.5 Communication via PROFINET IO Note PROFINET for drive technology is standardized and described in the following document: • PROFIBUS profile PROFIdrive – Profile Drive Technology Version V4.1, May 2006 PROFIBUS User Organization e. V. Haid-und-Neu-Straße 7, D-76131 Karlsruhe, Germany http://www.profibus.com, Order Number 3.172, spec.

  • Page 495: Ip Address Assignment

    Descriptions of functions 10.5 Communication via PROFINET IO Minimum cycle times of 500 μs and a jitter accuracy of less than 1 μs can be achieved with this transmission method. Figure 10-38 Bandwidth distribution/reservation, PROFINET IO 10.5.2.2 Addresses MAC address Every Ethernet and PROFINET interface is assigned a worldwide unique device identifier in the factory.

  • Page 496: Data Transmission

    Descriptions of functions 10.5 Communication via PROFINET IO Note If the network is part of an existing Ethernet company network, obtain the information (IP address) from your network administrator. Device name (NameOfStation) When it is shipped, an IO device does not have a device name. An IO device can only be addressed by an IO controller, for example, for the transfer of project engineering data (including the IP address) during startup or for user data exchange in cyclic operation, after it has been assigned a device name with the IO supervisor.
  • Page 497 Descriptions of functions 10.5 Communication via PROFINET IO PROFIdrive telegram for cyclic data transmission, acyclic services Telegrams to send and receive process data are available for each drive object of a drive unit with cyclic process data exchange. In addition to cyclic data transfer, acyclic services can also be used for parameterizing and configuring the drive unit.

  • Page 498: Communication Channels For Profinet

    Descriptions of functions 10.5 Communication via PROFINET IO 10.5.2.4 Communication channels for PROFINET Control Unit with CBE20 Communication Board Ethernet A Communication Board can be optionally inserted in the Control Unit CUD: ● The CBE20 Communication Board is a PROFINET switch with four PROFINET ports. Overview of important parameters (See the SINAMICS DCM List Manual) CBE20 remote controller number...
  • Page 499 ● The integration of a SINAMICS Control Unit in a PROFINET IO system is described in detail in System Manual "SIMOTION SCOUT Communication" "Communication with SIMOTION (https://support.industry.siemens.com/cs/de/en/view/109749943)". ● For an example of how to link a Control Unit to a SIMATIC S7 via PROFINET IO, please refer to the FAQ "PROFINET IO communication between an S7-CPU and SINAMICS...
  • Page 500 Descriptions of functions 10.5 Communication via PROFINET IO Connecting the PC to the STARTER commissioning tool You can go online with STARTER in a number of ways, which are illustrated below: Figure 10-39 Connecting the IO supervisor Note SINAMICS does not support routing from PROFIBUS to PROFINET and vice versa. Note If a CBE20 Communication Board Ethernet fails (e.g.

  • Page 501: Media Redundancy

    In order to use the ring topology, the GSDML file version V2.3 must be installed. This file can be found, for example, on the memory card as "\SIEMENS\SINAMICS\DATA\CFG\PNGSD.ZIP". Configuring media redundancy The ring topology is configured by appropriately configuring the participating devices individually in STEP 7.
  • Page 502 Descriptions of functions 10.5 Communication via PROFINET IO Two options are available with this RT class: ● IRT "high flexibility" ● IRT "high performance" Only option IRT "high performance" is supported. Software preconditions for configuring IRT: ● STEP 7 5.4 SP4 (HW Config) Note For further information about configuring the PROFINET interface for the I/O controller and I/O device, please refer to the following document: SIMOTION SCOUT Communication...
  • Page 503 Descriptions of functions 10.5 Communication via PROFINET IO Modules The following S110/S120 modules support the IRT "high performance": ● S120 CU320 together with the CBE20 ● S120 CU320-2 DP together with the CBE20 ● S120 CU320-2 PN ● S120 CU310 PN ●...
  • Page 504 Descriptions of functions 10.5 Communication via PROFINET IO You can set the RT class in the HW Config for the associated PROFINET device. 1. In HW Config, double-click item PROFINET interface in the module. The "Properties" dialog box opens. 2. Select the RT class under RT class on the "Synchronization" tab. 3.
  • Page 505 Descriptions of functions 10.5 Communication via PROFINET IO Update cycles and send cycles for RT classes Definition of the update time / send cycle If we take a single IO device in the PROFINET IO system as an example, this device has been supplied with new data (outputs) by the IO controller and has transferred new data (inputs) to the IO controller within the update time.

  • Page 506: Topology Rules

    Descriptions of functions 10.5 Communication via PROFINET IO The reduction ratio between the update cycle of an IO device and the send cycle is set in the "Properties" of the PROFINET interface for the relevant device. Note There is no intersection between the send cycles for the "even" and "odd" ranges! Send cycles for SINAMICS drive units A SINAMICS drive unit with PROFINET interface which supports IRT permits send cycle settings of between 0.25 ms and 4.0 ms in a 250 µs time frame.

  • Page 507: Profinet Gsdml

    DriveES/STARTER interface or using a GSDML file. The GSDML file is available as a zip archive on the memory card with the current firmware: \\Siemens\SINAMICS\DATA\CFG\PNGSD.zip See Chapter "Ordering information for options and accessories (Page 30)" for ordering data of the memory card.
  • Page 508 Descriptions of functions 10.5 Communication via PROFINET IO Table 10- 39 UFW files and selection in the pointer file UFW file and folder on the memory card Functionality (p8835) Pointer file content /SIEMENS/SINAMICS/CODE/CB/CBE20_1.UFW PROFINET device /SIEMENS/SINAMICS/CODE/CB/CBE20_3.UFW SINAMICS Link /SIEMENS/SINAMICS/CODE/CB/CBE20_4.UFW EtherNet/IP /SIEMENS/SINAMICS/CODE/CB/CBE20_5.UFW...
  • Page 509 Descriptions of functions 10.5 Communication via PROFINET IO Activating the diagnostics function The diagnostics function is activated or deactivated via the parameterization of the relevant configuration tool (HW Config, TIA Portal, etc.). Figure 10-41 Activation of PROFINET The following parameter assignments are possible: Setting Code for parameter assignment Inactive...
  • Page 510 Descriptions of functions 10.5 Communication via PROFINET IO Messages The following PROFIdrive error texts are displayed during forwarding via the PROFINET diagnostics channel: Hardware/software fault A hardware or software malfunction was detected. Carry out a POWER ON for the relevant component.
  • Page 511 Descriptions of functions 10.5 Communication via PROFINET IO External measured value / signal state outside of the permissible range A measured value / signal state read-in via the input area (digital/analog/temperature) has assumed an impermissible value/state. Identify and check the relevant signal. Check the set thresholds.
  • Page 512 Descriptions of functions 10.5 Communication via PROFINET IO 10.5.8 Support of I&M data sets 1...4 Identification & Maintenance (I&M) I&M data sets contain information for a standardized and simplified identification and maintenance of PROFIBUS/PROFINET devices. I&M data sets 1...4 contain plant-specific information, such as the installation location and date.
  • Page 513 Descriptions of functions 10.5 Communication via PROFINET IO I&M parameter Format Size/ Initialization SINAMICS Meaning designation octets parameters I&M 3: Visible Space p8808[0...53] Text with any comments or notes. DESCRIPTOR string 0x20…0x20 I&M 4: Octet Space r8809[0...53] The parameter is automatically populated by SIGNATURE string 0x00…0x00...

  • Page 514: Communication Via Sinamics Link

    Descriptions of functions 10.6 Communication via SINAMICS Link 10.6 Communication via SINAMICS Link 10.6.1 Basic principles of SINAMICS Link A drive unit (with a node number) most frequently comprises a Control Unit with a number of connected drive objects (DOs). SINAMICS Link allows data to be directly exchanged between up to 64 CU320-2 PN or CU320-2 DP Control Units or CUD.

  • Page 515: Transmission Time

    Descriptions of functions 10.6 Communication via SINAMICS Link Limitations: ● In a telegram, a PZD may only be sent and received once. If a PZD occurs more than once in a telegram, then Alarm A50002 or A50003 is output. ● It is not possible to read in your own send data. An appropriate alarm is initiated. The following alarms are possible: –...
  • Page 516 Descriptions of functions 10.6 Communication via SINAMICS Link 10.6.2 Topology Only a line topology with the following structure is permitted for SINAMICS Link. You must manually set the parameters in the expert lists of the Control Units and drive objects. To do this, use the STARTER commissioning tool.

  • Page 517: Configuring And Commissioning

    Descriptions of functions 10.6 Communication via SINAMICS Link ● The ports of the CBE20 must be interconnected strictly in accordance with the previous diagram. You must always connect port 2 (P2) of node n with port 1 (P1) of node n + 1. ●...

  • Page 518: Sending Data

    Descriptions of functions 10.6 Communication via SINAMICS Link 4. If SINAMICS Link is assigned to IF1, set parameter p2037 of the drive objects to 2 (do not freeze setpoints). If SINAMICS Link was assigned IF2, then p8837 must be used for the setting. 5.
  • Page 519 Descriptions of functions 10.6 Communication via SINAMICS Link Table 10- 42 Compile send data of drive 1 (DO2) p2051[x] p2061[x] Contents From Telegram parameter word p8871 Index Index ZSW1 r0899 Actual speed value part 1 r0061[0] Actual speed value part 2 Actual torque value part 1 r0080 Actual torque value part 2...

  • Page 520: Receiving Data

    Descriptions of functions 10.6 Communication via SINAMICS Link Table 10- 44 Compile send data of Control Unit 1 (DO1) p2051[x] p2061[x] Contents From Slots in the send buffer parameter p8871[x] Index Index Telegram word 0...11 Control word, faults/alarms r2138 Missing enables part 1 r0046 Missing enables part 2 0...11 here remain free, as they are already assigned by DO2 and DO3.
  • Page 521 Descriptions of functions 10.6 Communication via SINAMICS Link Table 10- 45 Receive data for Control Unit 2 From the sender Receiver Transfer Tel. word Address Receive buffer Data transferred in from p8871[x] p8872[x] p8870[x] Parameter Contents r2050[x] r2060[x] p2051[0] PZD 1 r0899 ZSW1 p2061[1]...
  • Page 522 Descriptions of functions 10.6 Communication via SINAMICS Link 10.6.4 Example Task Configure SINAMICS Link for two nodes and transfer the following values: ● Send data from node 1 to node 2 – r0898 CO/BO: Control word, sequence control, drive 1 (1 PZD), in the example PZD 1 –...
  • Page 523 Descriptions of functions 10.6 Communication via SINAMICS Link 8. Define the receive data for node 2: – Specify that the data placed in the receive buffer p8872 of node 2 in locations 0 to 4 will be received by node 1: p8872[0] = 1 p8872[1] = 1 p8872[2] = 1...

  • Page 524: Communication Failure When Booting Or In Cyclic Operation

    Descriptions of functions 10.6 Communication via SINAMICS Link Figure 10-43 SINAMICS Link: Configuration example 10.6.5 Communication failure when booting or in cyclic operation If at least one sender does not correctly boot after commissioning or fails in cyclic operation, then alarm A50005 is output to the other nodes: "Sender was not found on SINAMICS Link". The message contains the number of the faulted node.
  • Page 525 Descriptions of functions 10.6 Communication via SINAMICS Link 10.6.6 Examples: Transmission times for SINAMICS Link Example 1: Transmission times at a communication cycle of 1 ms p2048 or p8848 = 1 ms Bus cycle Transmission time [ms] [ms] Sync both Sync send Sync receive Async both...

  • Page 526: Function Diagrams And Parameters

    Descriptions of functions 10.6 Communication via SINAMICS Link 10.6.7 Function diagrams and parameters Function diagrams (see the SINAMICS DCM List Manual) Control Unit communication – SINAMICS Link overview • 2197 (r0108.31 = 1, p8835 = 3) Control Unit communication – SINAMICS Link configuration •...
  • Page 527 Descriptions of functions 10.7 EtherNet/IP 10.7 EtherNet/IP SINAMICS DCM supports the communication with the fieldbus EtherNet Industrial Protocol (EtherNet/IP or also EIP). EtherNet/IP is an open standard based on Ethernet, which is predominantly used in the automation industry. EtherNet/IP is supported by the Open DeviceNet Vendor Association (ODVA).
  • Page 528 Descriptions of functions 10.7 EtherNet/IP 10.7.2 Configuration of SINAMICS DCM for EtherNet/IP 10.7.2.1 Setting the IP address and activating the EtherNet/IP protocol Requirements ● Version with option G00/G10 (Advanced CUD) ● CBE20 The IP configuration is performed via STARTER or through direct parameter input via the BOP or AOP30.
  • Page 529 Descriptions of functions 10.7 EtherNet/IP 10.7.2.2 Communication with the SINAMICS DCM The Ethernet/IP communication with the SINAMICS DCM is possible with two CIP types: ● IMPLICIT: For cyclic I/O data (setpoints, actual values, control and status words) ● EXPLICIT: For acyclic message requests ("explicit messaging") The following CIP / messaging classes are available for the SINAMICS DCM: Class code (hex) Class code...
  • Page 530 Descriptions of functions 10.7 EtherNet/IP Example 2: Number of words to be sent Number of words to be received DC_CTRL (drive) TM31 Sum = length 11 words = 22 bytes 6 words = 12 bytes In contrast to PROFIBUS and PROFINET communication, only connected PZDs in the drive can be used in the assembly.
  • Page 531 Descriptions of functions 10.7 EtherNet/IP Figure 10-45 Changing the DO sequence ① The sequence can only be changed offline using the arrows on the right . For the change to take effect, it must be subsequently downloaded from the PG/PC to the drive. Explicit messaging - acyclic or event-driven communication Acyclic or event-driven information can also be read from the drive or written to the drive, e.g.
  • Page 532 Descriptions of functions 10.7 EtherNet/IP Class 1 Identity object Figure 10-46 General drive information SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 533 Descriptions of functions 10.7 EtherNet/IP Class 32C Drive object Figure 10-47 32C drive object SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 534 Descriptions of functions 10.7 EtherNet/IP As shown in the previous table, certain drive parameters can be read and written. Note that this function was originally created for SINAMICS AC drives. It can therefore only access parameters that are available on the SINAMICS DCM. The function described in Chapter "Class 0x401 - 0x43E Writing and reading of parameters (Page 532)"...
  • Page 535 Descriptions of functions 10.7 EtherNet/IP 10.7.3 Examples of the use of a Rockwell PLC 10.7.3.1 Configuration of a Rockwell PLC for the communication with SINAMICS DCM Note The user must have basic knowledge of Allen-Bradley / Rockwell PLCs. The associated Allen-Bradley / Rockwell documentation should be used for detailed information about communication with Ethernet/IP and general programming of Rockwell PLCs.
  • Page 536 Descriptions of functions 10.7 EtherNet/IP The "Generic Ethernet Module" is selected at Communication: Figure 10-49 Selection of the module (2) Figure 10-50 Selection of the module (3) ● After the module has been inserted by clicking OK, a new Ethernet/IP slave appears in the structure tree.
  • Page 537 Descriptions of functions 10.7 EtherNet/IP Figure 10-51 Properties Make the following settings: ● Select a name to identify the drive ● Enter the IP address of the drive ● Set the "Connection Parameters" as described in Chapter "Implicit messaging – cyclic communication as I/O slave (Page 527)".

  • Page 538: Writing And Reading Parameters With Class 4Xx

    Descriptions of functions 10.7 EtherNet/IP 10.7.3.2 Writing and reading parameters with Class 4xx As described in Chapter "Class 0x401 - 0x43E Writing and reading of parameters (Page 532)", individual drive parameters can be read and written. In order to use this function, a "MSG" message block must be inserted in the program (figure below).
  • Page 539 Descriptions of functions 10.7 EtherNet/IP Configuration: ● Set "Message Type" to "CIP Generic" ● Set "Service Type" to – "Get Attribute Single" for reading – "Set Attribute Single" for writing ● Class: 4xx–xx represents the drive object number (as standard 02 for drive ⇒ 402) ●...
  • Page 540 Descriptions of functions 10.8 Communication via Modbus TCP 10.8 Communication via Modbus TCP 10.8.1 Overview The Modbus protocol is a communication protocol based on a controller/device architecture. Modbus offers three transmission modes: ● Modbus ASCII – Via a serial interface Data in the ASCII code.
  • Page 541 Descriptions of functions 10.8 Communication via Modbus TCP Drive object that can be addressed via Modbus With Modbus TCP, you always address the first drive object from the list of drive objects (p0978[0]). A DC_CTRL drive object must be in this parameter. ●...

  • Page 542: Mapping Tables

    Descriptions of functions 10.8 Communication via Modbus TCP Modbus settings with interface X1400 Using the following parameters, set the communication for Modbus TCP with a X1400 interface: Parameters Explanation r2050[0...19] Connector output to interconnect the PZD received from the fieldbus controller via IF1.
  • Page 543 Descriptions of functions 10.8 Communication via Modbus TCP Table 10- 47 Assigning the Modbus register to the parameters – Process data Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range Control data 40100 Control word (see SINAMICS DCM List Process data 1 Manual, function block diagram 2442) 40101...
  • Page 544 Descriptions of functions 10.8 Communication via Modbus TCP Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range Drive diagnostics 40340 Speed setpoint RPM 1 -32768 … 32767 r0020 40341 Actual speed value RPM 1 -32768 … 32767 r0021 40345 Actual current value...
  • Page 545 Descriptions of functions 10.8 Communication via Modbus TCP Table 10- 49 Assignment of the Modbus register for general parameter access using DS47 Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range 40601 DS47 Control 40602 DS47 header 40603 DS47 data 1 …...
  • Page 546 Descriptions of functions 10.8 Communication via Modbus TCP Structure of a read request via Modbus function code 03 (FC 03) Any valid register address is permitted as the start address. Via FC 03, the control can address more than one register with one request. The number of addressed registers is contained in bytes 10 and 11 of the read request.
  • Page 547 Descriptions of functions 10.8 Communication via Modbus TCP Structure of a write request via Modbus function code 06 (FC 06) Start address is the holding register address. Via FC 06, with one request, only precisely one register can be addressed. The value, which is written to the addressed register, is contained in bytes 10 and 11 of the write request.

  • Page 548: Communication Details

    Descriptions of functions 10.8 Communication via Modbus TCP Header In addition to the transfer type, the start address and the number of the following registers in the header. User data You control the access in the user data via register 40601. In register 40602, you define the access as well as the length of the request data.
  • Page 549 Descriptions of functions 10.8 Communication via Modbus TCP 10.8.5.2 Examples: Read parameter Table 10- 56 Write parameter request: Reading parameter value of r0002 from device number 17 Value Byte Description MBAP header 10 h Function code (write multiple) 0258 h Register start address 0007 h 10,11...
  • Page 550 Descriptions of functions 10.8 Communication via Modbus TCP 10.8.5.3 Examples: Write parameter Table 10- 60 Write parameter request: Writing the parameter value of p1121 from device number 17 Value Byte Description MBAP header 10 h Function code (write multiple) 0258 h Register start address 000A h 10,11...

  • Page 551: Communication Sequence

    Descriptions of functions 10.8 Communication via Modbus TCP 10.8.6 Communication sequence Logical error If the device detects a logical error within a request, it responds to the controller with an "exception response". In the response, the device sets the highest bit in the function code to 1.

  • Page 552: Messages And Parameters

    Descriptions of functions 10.8 Communication via Modbus TCP 10.8.7 Messages and parameters Faults and alarms (see DCM List Manual) • F01910 Fieldbus: Setpoint timeout • A01925 Modbus TCP connection interrupted • F08501 PN/COMM BOARD: Setpoint timeout • A08526 PN/COMM BOARD: No cyclic connection •...

  • Page 553: Specification

    10.9 Serial interface with USS protocol Specification Developed by Siemens, the USS® protocol is a proprietary fieldbus which was already being used in a variety of applications before PROFIBUS was established. The USS® protocol is described in the following document: USS®...

  • Page 554: Switch On, Switch Off, Enable

    Descriptions of functions 10.10 Switch on, switch off, enable Wiring example for a USS bus The shields for the interface cables must be connected directly on the devices (using a clamp, for example) to device or cabinet ground, with a low level of impedance. Twisted cable, e.g.
  • Page 555 Descriptions of functions 10.10 Switch on, switch off, enable Sequence of events for switching on the drive: 1. Apply the "Switch on" command (e.g. using the "Switch on/Shutdown" terminal). 2. The system exits operating state o7. 3. The "Line contactor closed" relay (terminal XR1-109 and XR1-110) picks up. 4.
  • Page 556 Descriptions of functions 10.10 Switch on, switch off, enable "Switch on/Shutdown" overview p50087 Brake-release time (positive in this case) p50088 Brake-closing time p50258 Wait time for automatic field-current reduction Figure 10-58 Switch on/Shutdown ● An internal interlock becomes active once n < nmin (r50370, r50371) for the first time. This stops the drive from attempting to decelerate again if the motor is rotated by external influences;...
  • Page 557 Descriptions of functions 10.10 Switch on, switch off, enable 10.10.2 OFF2 (disconnection) – Control word bit 1 The OFF2 signal is LOW active (log. "0" state = disconnection). Procedure for applying disconnection: 1. The ramp-function generator, n controller, and Ia controller are disabled. 2.
  • Page 558 Descriptions of functions 10.10 Switch on, switch off, enable Procedure for withdrawing "Quick stop": 1. Remove "Quick stop" command. 2. Apply the "Shutdown" command (e.g. using the "Switch on/Shutdown" terminal). 3. The system exits operating state o8. Quick stop overview p50087 Brake-release time (positive in this case) p50088...

  • Page 559: Safety Shutdown (E-Stop)

    Descriptions of functions 10.11 Safety shutdown (E-STOP) 10.10.4 Operation enable (enable) – Control word bit 3 The enable signal is HIGH active (log. "1" state = enable). Control word bit 3 and terminal X177.13 (enable) are logically ANDed. See also function diagram 2580.

  • Page 560: Setpoint Channel

    Descriptions of functions 10.12 Setpoint channel The E-STOP function causes the drive to enter the "Switching on inhibited" operating state. This must be acknowledged by activating the "Shutdown" function, e.g. by opening terminal X177.12. Procedure for applying E-STOP: 1. The ramp-function generator, n controller, and I controller are disabled. 2.
  • Page 561 Descriptions of functions 10.12 Setpoint channel Ramp-up time The amount of time the ramp-function generator requires, when initial rounding and final rounding = 0 and an input variable jump from 0 to 100% or 0 to -100% is performed, for passing through the 100% range at the ramp-function generator output.

  • Page 562: Control Signals

    Descriptions of functions 10.12 Setpoint channel Operating modes for ramp-function generator rounding p50295 = 0: When a setpoint reversal occurs during ramp-up (or ramp-down), the ramp-up (or ramp-down) process is interrupted and initial rounding for the ramp-down (or ramp-up) process starts immediately.
  • Page 563 Descriptions of functions 10.12 Setpoint channel Ramp-function generator settings 1, 2, and 3 Selection via the binectors selected using p50637 and p50638. The ramp-function generator settings that are entered via the binectors selected using p50637 and p50638 have priority over the ramp-function generator setting entered by the ramp-function integrator.

  • Page 564: Ramp-Function-Generator Tracking

    Descriptions of functions 10.12 Setpoint channel Ramp-function-generator tracking The ramp-function generator output (r52190) is limited to the following values when ramp- function generator tracking is active: (-Mlimitx 1.25 / Kp + nact) < HLG output < (+Mlimit x 1.25 / Kp + nact) When p50170 = 1 (closed-loop torque control), the following applies: (-IA.limit x ΦMotor x 1.25 / Kp + nact) <...
  • Page 565 Descriptions of functions 10.12 Setpoint channel Acceleration signal dv/dt (r52191) This signal specifies the change in ramp-function generator output r52190 during the time set in p50542. Braking distance (r52047, r52048) This signal specifies the distance that the drive would travel if, e.g. it would be stopped using an OFF1 command.
  • Page 566 Descriptions of functions 10.12 Setpoint channel of 0 to 60 s, the line contactor is opened (operating state o7.0 or higher). While the wait time that can be parameterized using p50085 (max. 60.0 s.) is running, the drive remains in operating state o1.3.

  • Page 567: Fixed Setpoint

    Descriptions of functions 10.12 Setpoint channel 10.12.4 Fixed setpoint See also function diagram 3115 in the SINAMICS DCM Parameter Manual. The "Fixed setpoint" function can be applied via the binectors selected using p50430 index .00 to .07, and via p50680 and p50681 (see function diagram for logic operation). "Fixed setpoint"...

  • Page 568: Encoder Evaluation

    Descriptions of functions 10.13 Encoder evaluation 10.13 Encoder evaluation General information The SINAMICS DC MASTER can evaluate speed/position encoders. Two encoders can be evaluated simultaneously. Encoder 1 is connected to connector X177 on the CUD. Encoder 2 is connected to an encoder module SMC10 or an encoder module SMC30, which is connected via DRIVE-CLiQ with the CUD.
  • Page 569 Descriptions of functions 10.13 Encoder evaluation Furthermore, for both encoders the encoder control word and the encoder status word according to PROFIdrive are available. (See function diagrams 4720, 4730 and 4735 in the SINAMICS DCM List Manual.) PROFIdrive V4.1 is the PROFIBUS profile for drive technology with a wide range of applications in production and process automation systems.

  • Page 570: Control And Status Words For Encoders

    Descriptions of functions 10.14 Speed controller 10.13.2 Control and status words for encoders An encoder interface is defined in the PROFIBUS Profile for drive technology (PROFIdrive V4.1). This interface defines a control and status word for encoders. They are available in the following parameters: ●...
  • Page 571 Descriptions of functions 10.14 Speed controller Remark: The functions shown in function diagram 6810 have the following execution sequence: ● Generation of the speed setpoint (r52174) ● Selection of the actual speed value (r52167) ● PT1 element (r52179) ● Bandstop filter 1 (r52177) ●...
  • Page 572 Descriptions of functions 10.14 Speed controller Example The following diagram shows the step response of the speed controller after carrying out the optimization run, if the reference model is not activated. r52174 Speed setpoint r52167 Actual speed value The following diagram shows the setting of the reference model. r52154 Reference model output r52167...
  • Page 573 Descriptions of functions 10.14 Speed controller The following diagram shows the step response of the speed controller if the same controller parameters are set as shown previously, however, with the reference model activated. r52174 Speed setpoint r52167 Actual speed value Note See Chapter "Commissioning", Section "Manual optimization"...
  • Page 574 Descriptions of functions 10.15 Adaptation of the armature and field current controller 10.15 Adaptation of the armature and field current controller The current controller (armature current controller and field current controller) of the SINAMICS DCM operate with a controlled system that is very non-linear. Types of non-linearity There are 2 types of non-linearity: 1.
  • Page 575 Descriptions of functions 10.15 Adaptation of the armature and field current controller 2. Non-linearity of the load inductance (= armature circuit or field circuit of the motor): At higher currents, both the armature winding as well as the field winding – or also when there is a smoothing reactor available in the armature circuit, can go into the magnetic saturation range;...
  • Page 576 Descriptions of functions 10.16 Technology controller Activating the controller adaptation The current controller adaptation is not activated in the factory setting. Reason: When the adaptation is set, this means that the control behavior must be precisely checked at various currents. In many applications, the improved control behavior that can be thus achieved isn't necessary anyway.

  • Page 577: Technology Controller

    Descriptions of functions 10.16 Technology controller 10.16 Technology controller Features Simple control functions can be implemented with the technology controller, e.g.: ● Level control ● Temperature control ● Dancer position control ● Pressure control ● Flow control ● Simple closed-loop controls without higher-level controller ●...

  • Page 578: Commissioning With Starter

    Descriptions of functions 10.16 Technology controller Commissioning with STARTER The "technology controller" function module can be activated via the commissioning wizard or the drive configuration (configure DDS). You can check the actual configuration in parameter r0108.16. Application example: Level control The objective here is to maintain a constant level in the container.
  • Page 579 Descriptions of functions 10.16 Technology controller Table 10- 68 Important parameters for the level control Parameter Designation Example p50625 n_set after the ramp-function generator p50625= r2294 Tec_ctrl outp_sig p2200 BI: Technology controller enable p2200 = 1 Technology controller enabled p2253 CI: Technology controller setpoint 1 p2253 = r52401 fixed value p2263...
  • Page 580 Descriptions of functions 10.17 Switch-on command for holding or operational brake 10.17 Switch-on command for holding or operational brake see also the SINAMICS DCM List Manual, function diagram 2750 The signal for controlling the brake is available at binector r53210[0]: r53210[0] = 1 ⇒...
  • Page 581 Descriptions of functions 10.17 Switch-on command for holding or operational brake Figure 10-63 Operational brake (p50080 = 2), brake opening time (p50087) positive Footnotes for the two figures above <1> Mechanical deceleration of drive by means of operational brake <2> Drive coasting down;...
  • Page 582 Descriptions of functions 10.18 Switching on auxiliary circuits Figure 10-65 Operational brake (p50080 = 2), brake opening time (p50087) negative Footnotes for the two figures above <1> Mechanical deceleration of drive by means of operational brake <2> Drive coasting down; "Close holding brake" first applied when n < nmin <4>...

  • Page 583: Operating Hours Counter

    Descriptions of functions 10.18 Switching on auxiliary circuits 10.18 Switching on auxiliary circuits This function serves as a switch on command for auxiliaries (e.g. motor fans). The "Switch on auxiliary circuits" signal is available at binector r53210.2: r53210[2] = 0 ⇒ auxiliaries OFF r53210[2] = 1 ⇒...
  • Page 584 Descriptions of functions 10.20 Thermal overload protection for the DC motor (I2t monitoring of the motor) Monitoring the fan lifetime The planned lifetime for each fan is set at p50961[0...4]; the factory setting is 30000 hours. Alarm A60165 is output 500 hours before the planned lifetime is reached. It is recommended that the corresponding fan is replaced at the next opportunity when the system is not operational (scheduled downtime).
  • Page 585 Descriptions of functions 10.20 Thermal overload protection for the DC motor (I2t monitoring of the motor) Adaptation Table 10- 69 Parameter settings for I t monitoring Parameter Data p50114 Thermal time constant Time constant [s] with which I t monitoring is to operate p50100 Rated armature current Determination of permissible continuous current for motor:...
  • Page 586 Descriptions of functions 10.20 Thermal overload protection for the DC motor (I2t monitoring of the motor) Alarm and fault initiation from the motor I t monitoring The diagrams below show the time after which an alarm or fault is triggered when a new, constant load is suddenly switched in following an extended period of preloading (>...
  • Page 587 Descriptions of functions 10.20 Thermal overload protection for the DC motor (I2t monitoring of the motor) y ... Load current/permissible continuous current (p50100 × p50113) x ... Time/thermal time constant of motor Figure 10-68 I t monitoring of the motor: Fault triggering SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 588 Descriptions of functions 10.20 Thermal overload protection for the DC motor (I2t monitoring of the motor) Determining the thermal equivalent time constant (p50114) It should be noted that the thermal equivalent time constant depends on the maximum overcurrent. Thermal equivalent time constant of DC motors 1G . 5/1H . 5 according to Catalog DA12 T (configuring notes for Catalog DA 12): y ...
  • Page 589 Descriptions of functions 10.21 Measuring the motor temperature 10.21 Measuring the motor temperature SINAMICS DCM provides the possibility of evaluating a temperature sensor integrated in the motor (see the SINAMICS DCM Parameter Manual, function diagram 8030). WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.

  • Page 590: Speed-Dependent Current Limitation

    Descriptions of functions 10.22 Speed-dependent current limitation ● PT1000 Approx. 840 Ω up to approx. 2980 Ω at -40 °C to +550 °C Positive temperature coefficient, almost a linear characteristic ● NTC thermistor K227/S1/1.8 kΩ/KER Approx. 200 Ω at 190 °C to 1.8 kΩ at 100 °C Figure 10-71 Characteristic K227 10.22 Speed-dependent current limitation...
  • Page 591 Descriptions of functions 10.22 Speed-dependent current limitation Aside from this, speed-dependent current limitation must be activated by setting p50109 to 1. NOTICE Excessive stress on the commutator and brushes due to incorrect setting Making an incorrect setting for speed-dependent current limitation can lead to excessive stress on the commutator and brushes, which in turn results in a significantly reduced service life for the brushes.
  • Page 592 Descriptions of functions 10.22 Speed-dependent current limitation Figure 10-72 Example of a motor rating plate Setting speed-dependent current limitation for motors without a bend in the commutation characteristic ☐ = Motor rating plate ● = Permissible limit values nE = Start of the speed-dependent current limiting = Maximum operating speed I20 = 1.2 ×...

  • Page 593: Overview Of Functions

    Descriptions of functions 10.23 Dynamic overload capability of the power unit 10.23 Dynamic overload capability of the power unit 10.23.1 Overview of functions The rated DC current specified on the unit rating plate (= maximum permissible continuous DC current for p50077 = 1.00) may be exceeded in operation. The extent to which this value is exceeded and how long this lasts are subject to certain limits, which are explained in more detail in the section that follows.

  • Page 594: Configuring For Dynamic Overload Capability

    10.23 Dynamic overload capability of the power unit 10.23.2 Configuring for dynamic overload capability The following information is available on request from your Siemens office for each SINAMICS DCM converter unit: ● The maximum overload duration t when starting up with a cold power unit and specified constant overload with overload factor X (i.e.
  • Page 595 Descriptions of functions 10.23 Dynamic overload capability of the power unit The limiting characteristic fields apply for a duty cycle duration of 300 s. For cycle durations < 300 s, the overload duration must be reduced proportionally (cycle duration/300 s). For cycle durations >...
  • Page 596 Descriptions of functions 10.23 Dynamic overload capability of the power unit Example 1: Known 30 A/4Q unit; cycle duration 113.2 s; overload factor = 1.45; overload duration = 20 s To be found: Minimum base load duration and maximum base-load current Solution: Limiting characteristic for 30 A/4Q unit, overload factor 1.5 overload duration...
  • Page 597 Descriptions of functions 10.24 Sensor for the ambient and/or air intake temperature 10.24 Sensor for the ambient and/or air intake temperature For the SINAMICS DC MASTER, a sensor for the ambient and/or air intake temperature is available as option (order code L15, see Chapter "Ordering information for options and accessories (Page 30)").
  • Page 598 Descriptions of functions 10.25 Calculating the thyristor blocking voltage Reaction: Measured air intake temperature (r52050[1] or r50013[1]) → Alarm A60080 • Is greater than the alarm threshold → Fault F60067 • Is higher than the fault threshold → Fault F60096 with fault value 2 (i.e. the •...
  • Page 599 Descriptions of functions 10.25 Calculating the thyristor blocking voltage The voltage at the armature thyristors is determined from the following measured values: ● Two phase-to-phase line supply voltages (UV, VW) ● Voltage at a thyristor (for 4Q: Anti-parallel thyristor pair) (X13/X26) ●...

  • Page 600: Automatic Restart

    Descriptions of functions 10.26 Automatic restart 10.26 Automatic restart "Automatic restart" means: When brief interruptions in the network (such as voltage dips) occur, the SINAMICS DC MASTER does not enter the "FAULT" operating state immediately, but instead blocks the armature firing pulses before automatically re-enabling them once the network returns to normal.
  • Page 601 Descriptions of functions 10.27 Operation on a single-phase line supply Connection Figure 10-74 Connection to a single-phase line supply The converter is connected to the line supply (one phase and the neutral conductor, e.g. 230 V or two phase conductors of a three-phase line supply, e.g. 400 V) via terminals 1U1 and 1V1.

  • Page 602: Topology Overview

    Descriptions of functions 10.28 Connecting units in parallel and in series 10.28 Connecting units in parallel and in series Topology overview Several SINAMICS DCM converters can be arranged in various topologies. The following topologies are supported: ● 6-pulse parallel connection This topology is used in order to realize converter power ratings that are above the highest available SINAMICS DCM rating.
  • Page 603 ANSI/EIA/TIA 568, such as those that are used to network PCs. A standard 5 m long cable can be directly purchased from Siemens (article number: 6RY1707- 0AA08). (n-1) cables are required to connect n devices. The bus termination must be activated at the units connected at the start of the bus and at the end of the bus (p51805 = 1).
  • Page 604 Descriptions of functions 10.28 Connecting units in parallel and in series Controller • For all of the topologies, a SINAMICS DCM is used as the master converter. The other converters are called slave converters. • The control commands – switch-on/stop, operating enable, quick stop, etc. are fed to the master converter for all topologies.
  • Page 605 The devices are connected using (8-pin) shielded patch cables of type UTP CAT5 in acc. with ANSI/EIA/TIA 568, such as those that are used in PC network technology. A standard, 5 m cable can be obtained directly from Siemens (article number: 6RY1707-0AA08). (n-1) cables are required for connecting n devices in parallel.

  • Page 606: Standard Mode

    Descriptions of functions 10.28 Connecting units in parallel and in series Extended topology The topology of a 6-pulse parallel connection, comprising a master converter, one substitute master, two slave converters, as well as an independent converter is shown in the following diagram.
  • Page 607 Descriptions of functions 10.28 Connecting units in parallel and in series n+m mode n+m converters are connected in parallel. When up to m converters fail (e.g. a fuse ruptures in the power unit, a fault message occurs), operation is maintained without any interruption. For n+m operation, a SINAMICS DCM is defined as master.
  • Page 608 Descriptions of functions 10.28 Connecting units in parallel and in series 2. n+m mode in the armature circuit and in the field circuit In this operating mode, when the master fails the following values are forwarded to the substitute master: –...

  • Page 609: Parameter Assignment

    Descriptions of functions 10.28 Connecting units in parallel and in series Parameter assignment Table 10- 70 6-pulse parallel connection, standard mode Parameter Master Slave or parallel units p51799 Operating principle The same as at the master p51800 Position in the topology 11 (Master) 12 (Slave) p51801...
  • Page 610 Descriptions of functions 10.28 Connecting units in parallel and in series Table 10- 71 6-pulse parallel connection n+m operation Parameter Master Substitute master Slave p51799 Operating principle The same as at the The same as at the master master p51800 Position in the topology 11 (Master) 13 (Substitute master)

  • Page 611: 12-Pulse Parallel Connection

    Descriptions of functions 10.28 Connecting units in parallel and in series 10.28.2 12-pulse parallel connection Note 12-pulse applications The circuit diagrams in this chapter are block diagrams. You can find detailed information on interconnecting, dimensioning and parameterizing in the application document "12-pulse applications". Support is also available through our Technical Support organization (for contact address, see "Preface (Page 3)").
  • Page 612 Descriptions of functions 10.28 Connecting units in parallel and in series Figure 10-78 12-pulse parallel connection (2), block diagram Note If additional converters are connected in parallel to the master converter, then exactly the same number of converters must also be connected in parallel with the slave converter. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 613 Descriptions of functions 10.28 Connecting units in parallel and in series 10.28.3 6-pulse series connection Topology The following diagram shows the topology of a 6-pulse series connection of two SINAMICS DCM. Figure 10-79 6-pulse series connection (1) The following diagram shows the topology of a 6-pulse series connection, where additional converters are connected in parallel to each of the two 6-pulse converters connected in series.

  • Page 614: Operating Modes

    Descriptions of functions 10.28 Connecting units in parallel and in series Figure 10-80 6-pulse series connection (2) The instructions for dimensioning the balancing resistors can be found in an FAQ (for the link, see the Preface). Operating modes There are 2 operating modes: ●...
  • Page 615 Descriptions of functions 10.28 Connecting units in parallel and in series Parameter assignment The following parameters should be specifically set for operation with this converter topology: Table 10- 72 Parameter assignment, 6-pulse series connection Parameter Master Slave or parallel units p51799 Operating principle 0, 31 or 32...
  • Page 616 Descriptions of functions 10.28 Connecting units in parallel and in series 10.28.4 6-pulse series connection: controlled converter + uncontrolled converter Topology The following diagram shows the topology of a 6-pulse series connection of a SINAMICS DCM 2-quadrant unit and a diode rectifier (thyristor bridge B6 + diode rectifier). Note The AC input voltage of the controlled converter should be between 10% and 15% higher than that of the uncontrolled converter, so that the current can be reliably reduced down to 0.
  • Page 617 Descriptions of functions 10.28 Connecting units in parallel and in series Parameter assignment The following parameters should be specifically set for operation with this converter topology: Table 10- 73 Parameter assignment, 6-pulse series connection Parameter Master Units connected in parallel with the master p51798 Voltage at an uncontrolled rectifier...

  • Page 618: 12-Pulse Series Connection

    Descriptions of functions 10.28 Connecting units in parallel and in series 10.28.5 12-pulse series connection Note 12-pulse applications The circuit diagrams in this chapter are block diagrams. You can find detailed information on interconnecting, dimensioning and parameterizing in the application document "12-pulse applications". Support is also available through our Technical Support organization (for contact address, see "Preface (Page 3)").
  • Page 619 Descriptions of functions 10.28 Connecting units in parallel and in series Figure 10-83 12-pulse series connection (2), block diagram Operating modes There are two operating modes: ● Operation with the same firing times (p51799 = 41): Both partial converters are fired at precisely the same instant. The master calculates the firing point and this is transferred to the slave via the parallel interface.

  • Page 620: 12-Pulse Series Connection: Controlled Converter + Uncontrolled Converter

    Descriptions of functions 10.28 Connecting units in parallel and in series Remark The current ripple is significantly higher when the two partial converters operate with sequence control than when they operate with the same firing times. In this case, the current ripple approximately corresponds to that for 6-pulse operation.

  • Page 621: Switchover Of The Power Unit Topology - Option S50

    Descriptions of functions 10.28 Connecting units in parallel and in series Figure 10-84 12-pulse series connection: Controlled + uncontrolled rectifier, block diagram 10.28.7 Switchover of the power unit topology - option S50 Ordering information for option S50, see Chapter "Type spectrum, ordering information (Page 25)"...

  • Page 622: Direction Of Rotation Reversal Using Field Reversal

    Descriptions of functions 10.29 Field reversal 10.29 Field reversal see also the SINAMICS DCM List Manual, function diagram 6920 When using a two-quadrant unit (with only one armature current flow direction) by reversing the current in the excitation winding of the DC motor (field reversal) operation in additional quadrants of the speed-torque characteristic is possible (direction of rotation reversal and braking).
  • Page 623 Descriptions of functions 10.29 Field reversal Control sequence when specifying "Direction of rotation using field reversal" 1. Drive rotates in direction of rotation 1 or 2 (or is at a standstill) 2. Specify "Direction of rotation reversal using field reversal" by changing the logical state of the binector selected using p50580 3.
  • Page 624 Descriptions of functions 10.29 Field reversal 10.29.2 Braking using field reversal The function "Braking using field reversal" is controlled using the signal source (binector) set at binector input p50581 and this has a button-type function. Binector = 1 (for ≥30 ms) in operating state ≤o5 (line contactor closed) causes the drive to brake to n <...
  • Page 625 Descriptions of functions 10.29 Field reversal 5. Sequence to change over to the original field direction Precondition: The present field direction does not match the field direction requested using the function "Direction of rotation reversal using field reversal" – Wait until armature current I = 0 , then armature pulse inhibit (the drive then remains in operating state ≥...

  • Page 626: General Information

    Descriptions of functions 10.30 Serial interface with peer-to-peer protocol 10.30 Serial interface with peer-to-peer protocol General information The peer-to-peer interface enables BICO interconnections across several SINAMICS DCMs, As well as allowing the peer-to-peer interface to establish signal connections between converters in the SINAMICS DC MASTER range (order number = 6RA80...) and converters in other ranges, such as SIMOREG DC-MASTER (order number = 6RA70...) and SIMOREG K (order number = 6RA24...).
  • Page 627 Descriptions of functions 10.30 Serial interface with peer-to-peer protocol Topologies The peer-to-peer interface supports two topologies: ● Point-to-point connection (see the series connection example further down) – 4-wire connection between two converters – Data transmission in both directions ● Bus connection (see the bus connection example further down) –...

  • Page 628: Series Connection

    Descriptions of functions 10.30 Serial interface with peer-to-peer protocol 10.30.1 Examples of peer-to-peer connections Series connection Each drive receives its own individual setpoint from the previous drive (classic setpoint cascade). The shields for the interface cables must be connected directly on the devices (using a clamp, for example) to device or cabinet ground, with a low level of impedance.

  • Page 629: Parallel Connection

    Descriptions of functions 10.30 Serial interface with peer-to-peer protocol Parallel connection Up to 31 drives receive the same setpoints from drive 1. The shields for the interface cables must be connected directly on the devices (using a clamp, for example) to device or cabinet ground, with a low level of impedance.

  • Page 630: Bus Connection

    Descriptions of functions 10.31 Expanding the SINAMICS DCM to include a second CUD Bus connection Up to 31 drives receive the same setpoints from a drive. The drive that sends the setpoints must be selected by setting "Enable send" to 1. For all other drives, "Enable send" must be set to 0.
  • Page 631 Descriptions of functions 10.31 Expanding the SINAMICS DCM to include a second CUD Properties The right-hand CUD is used for system-specific extension of the SINAMICS DC MASTER functions. It enables the following function extensions: ● Doubling the number of hardware inputs and outputs for applications requiring more analog inputs, analog outputs, digital inputs, or digital outputs ●...
  • Page 632 Descriptions of functions 10.31 Expanding the SINAMICS DCM to include a second CUD Table 10- 76 Assigning parameters in cases where several SINAMICS DC MASTER units are connected in parallel at the power unit side Left-hand CUD Right-hand CUD p51800 Required as with parallel connection of p51800 = 1 Independent node...

  • Page 633: Terminal Module Cabinet Tmc (Option G63)

    Descriptions of functions 10.32 Terminal Module Cabinet TMC (option G63) 10.32 Terminal Module Cabinet TMC (option G63) The Terminal Module Cabinet (TMC) enables the simple connection of the CUD standard signals (X177) via spring-loaded terminals in an easily accessible area of the control cabinet. See Chapter "Ordering information for options and accessories (Page 30)"...

  • Page 634: Diagnostic Memory

    When contacting Siemens with queries related to problems of this type, it is, therefore, advisable that you both read out this file and e-mail a copy of it to the Siemens experts. With parallel or series connection, the diagnostics files of all devices must always be read out and sent to the Siemens experts.

  • Page 635: Thyristor Diagnostics

    Descriptions of functions 10.34 Diagnostics 10.34.2 Trend recorder function The SINAMICS DC MASTER enables data from 4 channels to be recorded over an extended period, with a large memory depth. A file on the CompactFlash Card takes on the role of a long-term storage facility. The signals to be recorded are updated periodically and written cyclically to the file.
  • Page 636 Descriptions of functions 10.34 Diagnostics Selecting thyristor diagnostics Thyristor diagnostics are performed during the switch-on procedure. Parameter p50830 can be used to select for which switch-on procedures thyristor diagnostics is performed. p50830 = 0 never = 1 at the first ON after switching-on the electronics = 2 at each ON = 3 at the next ON (p50830 is then reset to 0) Thyristor diagnostics sequence...

  • Page 637: Description Of The Leds On The Cud

    Descriptions of functions 10.34 Diagnostics 2. Checking that the thyristors can be triggered All of the thyristors are triggered in pairs and in this case, a current must flow (as a minimum, 5% of r50072[1]). Otherwise, a thyristor cannot be triggered. This can also be caused by a fault in the firing pulse generation.
  • Page 638 Descriptions of functions 10.34 Diagnostics CUD - Response of LEDs during a firmware update Table 10- 77 Firmware update Meaning Firmware update in progress. Red 2 Hz Firmware on the memory card is incomplete or defective. The firmware update failed. The CRC of the programmed firmware is incorrect.
  • Page 639 Descriptions of functions 10.34 Diagnostics Response of the LEDs after ramp-up Table 10- 79 CUD - Description of the LEDs after ramp-up Color State Description, cause Remedy Electronic power supply is missing or outside Check power supply (READY) permissible tolerance range. Green Continuous The component is ready for operation.

  • Page 640: Diagnostics Via Starter

    Descriptions of functions 10.34 Diagnostics Color State Description, cause Remedy Electronic power supply is missing or outside Check power supply permissible tolerance range, and/or component (OPTION) Component not ready for operation, Option Board not installed, No associated drive object has been created Green Continuous Option Board is ready for operation.

  • Page 641: Function Generator

    Descriptions of functions 10.34 Diagnostics 10.34.5.1 Function generator The function generator is part of the STARTER commissioning tool. The function generator can be used, for example, to perform the following tasks: ● Measuring and optimizing control loops. ● Comparing the dynamic response of coupled drives. ●...
  • Page 642 Descriptions of functions 10.34 Diagnostics Parameterizing and operating the function generator You operate and parameterize the function generator via STARTER. Figure 10-92 Function generator Note Please refer to the online help for more information about parameterization and operation. Note The "Function generator as commissioning tool" button must not be selected! If this button is still selected, then the message "Error occurred while parameterizing"...
  • Page 643 Descriptions of functions 10.34 Diagnostics Starting/stopping the function generator WARNING Hazardous axis movement With the corresponding ramp-function generator parameter settings (e.g. offset), the motor can "drift" and travel to its end stop. The motion of the drive is not monitored with the function generator activated. •...

  • Page 644: Trace Function

    Descriptions of functions 10.34 Diagnostics 10.34.5.2 Trace function Single trace You can use the trace function to record measured values over a defined period, depending on trigger conditions. Alternatively, the measured values can also be recorded using immediate recording. In the STARTER commissioning tool you can parameterize the trace function by using the "Trace"...
  • Page 645 Descriptions of functions 10.34 Diagnostics Figure 10-94 Trace function The device cycle time display flashes 3 times at around 1 Hz when the time slice is changed from < 4 ms to ≥ 4 ms (see description at "Properties"). The display also flashes in the inverse direction from ≥...
  • Page 646 Descriptions of functions 10.34 Diagnostics Multiple trace A multiple trace consists of single, completed, consecutive traces. Using multiple tracing on a card, it is possible to cyclically record (a specific number) traces with the same trace configuration (number of channels, sample depth, recording cycle,..), and to save these traces persistently on the drive memory card.
  • Page 647 Descriptions of functions 10.34 Diagnostics 1. In STARTER, click the symbol (device trace-function generator). The "Trace" parameterizing screen form is then displayed. Figure 10-95 Multiple trace in STARTER 2. Activate the "Save recording in the device" checkbox. 3. Enter the number of cycles in the "Number of recordings" field. Note Detailed information on how to parameterize and operate the trace function is available in the STARTER online help in Chapter "Trace, measuring functions and automatic...
  • Page 648 Descriptions of functions 10.34 Diagnostics Sequence of a multiple trace 1. A multiple trace is started just like a conventional single trace using the STARTER "Trace" screen form. 2. The multiple trace component saves the measurement result after the trigger condition has occurred and the trace data has been completely recorded.
  • Page 649 Descriptions of functions 10.34 Diagnostics Configuring the startup trace 1. In STARTER, click the symbol (device trace-function generator). The "Trace" parameterizing screen form is then displayed. Figure 10-97 Startup trace in STARTER 2. Activate the "Save recording in the device" checkbox. 3.
  • Page 650 Descriptions of functions 10.34 Diagnostics 5. Start the trace. This is followed by the prompt whether the parameterization in the device should be saved. Figure 10-98 Trace save prompt in STARTER 6. Activate the "Copy RAM to ROM after starting" option. 7.
  • Page 651 Descriptions of functions 10.34 Diagnostics Note The individual faults and alarms are described in the section titled "Faults and alarms" in the SINAMICS DCM List Manual. Here you can also find a section titled "Function diagrams" → "Faults and alarms", which contains function diagrams for the fault buffer, alarm buffer, fault trigger, and fault configuration.

  • Page 652: Acknowledging Faults

    Descriptions of functions 10.34 Diagnostics Acknowledging faults The list of faults and alarms specifies how each fault is acknowledged after the cause has been remedied. 1. Acknowledgment of faults with "POWER ON" – Switch the drive unit on/off (POWER ON). 2.

  • Page 653: Fault Buffer

    Descriptions of functions 10.34 Diagnostics 10.34.6.2 Buffer for faults and alarms Note A fault buffer and alarm buffer are provided for each drive. The drive and device-specific messages are entered in these buffers. The contents of the fault buffer are saved to the non-volatile memory when the Control Unit is powered down, i.e.
  • Page 654 Descriptions of functions 10.34 Diagnostics Properties of the fault buffer: ● A new fault incident encompasses one or more faults and is entered in "Current fault incident". ● The entries appear in the buffer according to the time at which they occurred. ●...
  • Page 655 Descriptions of functions 10.34 Diagnostics Alarm buffer, alarm history The alarm buffer comprises the alarm code, the alarm value, and the alarm time (received, resolved). The alarm history occupies the last indices ([8...63]) of the parameter. Figure 10-100 Structure of alarm buffer Alarms that occur are entered in the alarm buffer as follows: A maximum of 64 alarms are displayed in the alarm buffer: ●...

  • Page 656: Configuring Messages

    Descriptions of functions 10.34 Diagnostics Properties of the alarm buffer/alarm history: ● The alarms in the alarm buffer are arranged from 7 to 0 according to the time that they occurred. In the alarm history, this is from 8 to 63. ●...
  • Page 657 Descriptions of functions 10.34 Diagnostics Note Only those messages which are listed in the indexed parameters can be changed as desired. All other messages retain their factory settings or are reset to the factory settings. Examples: • In the case of messages listed via p2128[0...19], the message type can be changed. The factory setting is set for all other messages.

  • Page 658: Parameters And Function Diagrams For Faults And Alarms

    Descriptions of functions 10.34 Diagnostics Once an external fault 1 to 3 has been triggered on the Control Unit drive object, this fault is also present on all associated drive objects. If one of these external faults is triggered on a different drive object, it is only present on that particular drive object.

  • Page 659: Forwarding Faults And Alarms

    Descriptions of functions 10.35 CPU time load with SINAMICS DCM 10.34.6.5 Forwarding faults and alarms Forwarding faults and alarms of the CU When faults or alarms are triggered on the drive object of the CU, it is always assumed that central functions of the drive unit are involved.
  • Page 660 Descriptions of functions 10.35 CPU time load with SINAMICS DCM WARNING Exceeding the CPU time load At a CPU time load of >100% on r9976[1], the correct functioning of the drive is no longer ensured. • Ensure that the CPU time load remains below 100%. Note When the time load of the CUD is too high (r9976[1] >100%), fault F60099 (in extreme cases F01205) is output (time slice overflow).

  • Page 661: Maximum Configuration

    Descriptions of functions 10.35 CPU time load with SINAMICS DCM Note The additional CPU time load listed above for TM15, TM31 and TM150 apply for a sampling time of 4 ms (p4099 = 4000). Setting faster sampling rates in the TM modules increases the CPU time load in the SINAMICS DCM to values considerably higher than those stated previously.
  • Page 662 Descriptions of functions 10.35 CPU time load with SINAMICS DCM 10.35.2 Computation examples Example 1: Project A is a single drive in a control cabinet. An AOP30 is located in the control cabinet door. The motor has a pulse encoder, which is connected through the pulse encoder input X177.41-48 Base load AOP30...

  • Page 663: Free Function Blocks

    Descriptions of functions 10.36 Free function blocks 10.36 Free function blocks A logic operation, which connects several states (e.g. access control, plant status) to a control signal (e.g. ON command), is required for controlling the drive system in a wide variety of applications.
  • Page 664 Descriptions of functions 10.36 Free function blocks CPU time load through free function blocks with the SINAMICS DCM Processing free function blocks requires considerable computation time. If little CPU time remains, you have to check whether all the activated function modules are required and whether all the function blocks used need to be computed within the same sampling time.
  • Page 665 Descriptions of functions 10.37 Drive Control Chart (DCC) 10.37 Drive Control Chart (DCC) For complex applications that cannot be implemented with the free function blocks, the DCC technology option is available. With DCC, a function diagram can be graphically created, which comprises elementary function blocks that are connected with each other, and which can then be loaded into the SINAMICS DC MASTER.
  • Page 666 Descriptions of functions 10.37 Drive Control Chart (DCC) 10.37.1 Loading the DCC technology option into the drive unit memory Loading the DCC technology option into the drive unit is usually performed with STARTER and with the SINAMICS DCM takes about 7 min. During this process, the entire DCB library with a scope of approx.
  • Page 667 Copy the OEM folder to an empty memory card. Note The memory card supplied from Siemens as option S01 or S02 includes, when supplied, a dump of the internal device firmware. These files are only required to update firmware. These files can be deleted for all other applications of the memory card. Copy the files into a local folder of your PG/PC and delete the files on the memory card, before you use the card for the functions described in this chapter.
  • Page 668 Descriptions of functions 10.37 Drive Control Chart (DCC) 10.37.2 CPU time load through DCC Calculating the DCC blocks requires CPU time. If the CPU time becomes meager, you have to check whether all the activated blocks are required and whether all the function blocks used need to be computed within the same sampling time.
  • Page 669 Descriptions of functions 10.37 Drive Control Chart (DCC) 10.37.3 Memory load through DCC Along with the CPU time load, the memory load of the processor must also be considered when designing a closed-loop control with the DCC technology option. A higher number of configured DCC blocks and @parameters also more highly loads the internal memory (ROM) of the CUD.
  • Page 670 Descriptions of functions 10.37 Drive Control Chart (DCC) Sample calculation: The SINAMICS DM is equipped with one AOP30 and two TM31 modules. The DCC diagram is to be computed on the DO DC_CTRL. → 600 - 200 - 2×150 = 100 DCC blocks can be computed on the DO DC_CTRL. Notes: ●...

  • Page 671: Write And Know-How Protection

    Descriptions of functions 10.38 Write and know-how protection If the checkbox is activated, the DCC charts in the project are overwritten by those in the target device. The information about layout and graphics in the DCC charts (Point 2) is still available in the STARTER project.
  • Page 672 Descriptions of functions 10.38 Write and know-how protection 4. Establish a connection to the target device. 5. Select the required drive unit in the project navigator of your STARTER project. 6. Call the shortcut menu "Write protection drive unit > Activate". Figure 10-102 Activating write protection Write protection is now activated.

  • Page 673: Deactivating Write Protection

    Descriptions of functions 10.38 Write and know-how protection Deactivating write protection 1. Connect the Control Unit to the programming device. 2. Call STARTER. 3. Download your project. 4. Establish a connection to the target device. 5. Select the required drive unit in the project navigator of your STARTER project. 6.
  • Page 674 Descriptions of functions 10.38 Write and know-how protection Characteristics when know-how protection is activated ● Except for a small number of system parameters and the parameters specified in an exception list, all other parameters are locked. In the expert list, the value of these parameters cannot be read or changed.
  • Page 675 "\\USER\SINAMICS\DATA" directory. Note Diagnostics under know-how protection If service or diagnostics is to be performed when know-how protection is active, then Siemens can only provide support in collaboration with the OEM partner. SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 676 Descriptions of functions 10.38 Write and know-how protection 10.38.2.1 Copy protection Features of the activated copy protection Copy protection prevents project settings from being copied and transferred to other Control Units. Additional features include: ● Copy protection can only be activated in conjunction with the know-how protection (see Chapter "Activating know-how protection (Page 675)").

  • Page 677: Activating Know-How Protection

    Descriptions of functions 10.38 Write and know-how protection Procedure 1. Use parameter p7763 to define the required number of parameters for the exception list. You can enter a maximum of 500 parameters in the exception list. 2. Execute the "Load to PG" function. Parameter p7764 is adapted in the expert list according to the setting in p7763.
  • Page 678 Descriptions of functions 10.38 Write and know-how protection 6. In the shortcut menu, select "Drive unit know-how protection > Activate". The "Activate Know-how Protection for Drive Object" dialog box opens. Figure 10-103 Activating The "Know-how protection without copy protection" option is active by default. 7.

  • Page 679: Deactivating Know-How Protection

    Descriptions of functions 10.38 Write and know-how protection Deactivating know-how protection 1. Connect the Control Unit to the programming device. 2. Call STARTER. 3. Open your project. 4. Establish a connection to the target device. 5. Select the required drive unit in the project navigator of your STARTER project. 6.

  • Page 680: Changing The Password

    Descriptions of functions 10.38 Write and know-how protection Changing the password A password can only be changed when know-how protection is activated. To change the password for the know-how protection, proceed as follows: 1. Connect the Control Unit to the programming device. 2.
  • Page 681 Descriptions of functions 10.38 Write and know-how protection In these cases, the OEM can create a new encrypted subproject (for a drive object) via STARTER. The serial number of a new memory card or a new Control Unit is saved in this encrypted data record in advance.
  • Page 682 Descriptions of functions 10.38 Write and know-how protection 4. Call the "Load to file system" function. The "Load to File System" dialog box opens. Figure 10-107 Load to file system (default setting) Specifying the general memory data The "General" tab is displayed automatically when the dialog is called. The "Save normally" option is activated by default.
  • Page 683 Descriptions of functions 10.38 Write and know-how protection Configuring know-how protection Make the settings for the know-how protection on the "Drive unit know-how protection" tab. 1. Click the "Drive unit know-how protection" tab. Figure 10-108 Load to file system know-how protection By default, the "Without know-how protection"...
  • Page 684 Descriptions of functions 10.38 Write and know-how protection 2. If you want to save with protection, activate the "Know-how protection without copy protection" or "Know-how protection with copy protection" option. Figure 10-109 Activating load to file system know-how protection The input fields are then active. Without copy protection, only the input fields for password input are active.

  • Page 685: Overview Of Important Parameters

    Descriptions of functions 10.38 Write and know-how protection 10.38.3 Overview of important parameters Overview of important parameters (see SINAMICS DCM List Manual) KHP Control Unit serial number • r7758[0...19] • p7759[0...19] KHP Control Unit reference serial number Write protection / know-how protection status •...
  • Page 686 Descriptions of functions 10.38 Write and know-how protection SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 687: Maintenance

    Maintenance WARNING Not observing fundamental safety instructions and residual risks The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. • Adhere to the fundamental safety instructions. •...
  • Page 688 Maintenance 11.1 Upgrading firmware releases 11.1 Upgrading firmware releases This chapter describes how you can upgrade a drive – including STARTER project – from one firmware version to a higher firmware version (e.g. V1.1 to V1.2). Basic information The following steps are necessary: ●...

  • Page 689: Upgrading The Device Firmware

    Maintenance 11.1 Upgrading firmware releases Do not proceed as follows: 1. Firmware update of the drive 2. Create a NEW STARTER project 3. Load into the PG In this case, under certain circumstances, STARTER cannot assign the project to the correct drive version.
  • Page 690 Step 2: Firmware update of the drive Notes: Only those memory cards that Siemens has prepared for these systems are accepted. If the memory card is formatted, then this must always be realized with the FAT16 setting. Download the current firmware version: See preface Procedure: 1.
  • Page 691 Maintenance 11.1 Upgrading firmware releases Note The electronic power supply must not be interrupted during the firmware update, otherwise the update will need to be restarted. Note To safely remove the memory card, see Chapter "Memory card functions (Page 359)". Step 3: Update the STARTER project Install the SSP that matches the new firmware version (e.g.
  • Page 692 Maintenance 11.1 Upgrading firmware releases 11.1.2 Upgrading the DCC technology option Step 5: Update the DCC technology option (DCBLIB) and the DCC charts It is not absolutely necessary to upgrade the DCC library. Only upgrade the DCC library if you wish to use functions that the old DCC library does not support. It is only possible to upgrade the DCC library via the associated STARTER project.
  • Page 693 Maintenance 11.1 Upgrading firmware releases ● Convert the existing DCC Charts – Open the DCC editor by double clicking on the DCC chart – In the DCC editor, in the menu, selection "Options" → "Block types…" – Answer the question "Do you wish to update the block types in the DCC editor" with "OK".

  • Page 694: Replacing Components

    (carry out RAM to ROM). 11.2 Replacing components Note Only authorized Siemens personnel are permitted to repair the power unit. Exception: Fuses may also be changed by the customer. 11.2.1 Replacing the fan NOTICE...
  • Page 695 Maintenance 11.2 Replacing components Replacing fans in 210 to 280 A devices ① 1. Release the fan cover at the top left and right ② 2. Swivel the fan cover through approximately 30°, and withdraw it to the front ③ 3.
  • Page 696 Maintenance 11.2 Replacing components Replacing fans in 400 to 850 A devices 1. Remove the front cover of the SINAMICS DC MASTER ① 2. Withdraw the connector for the fan sensor ② 3. Withdraw the connector for the fan power supply ③...
  • Page 697 Maintenance 11.2 Replacing components Replacing fans in 1200 A devices 1. Remove the front cover of the SINAMICS DC MASTER ① ② 2. Withdraw the fan connector and the fan monitoring ③ 3. Release the nuts 4. Remove the fan including the fan support strut ③...
  • Page 698 Maintenance 11.2 Replacing components Replacing fans in 1500 to 3000 A devices 1. At the device, remove the front panel and the upper cover 2. Release the support plate for the electronics and swing it out to the side ① 3.
  • Page 699 Maintenance 11.2 Replacing components 1. Withdraw the fan module towards the front 2. Insert the new fan module and tighten the fastening screws, tightening torque = 6 Nm 3. Reinsert the plug connectors 4. Swivel back the support plate for the electronics and screw into place; tightening torque = 3 Nm 5.

  • Page 700: Replacing Fuses

    Maintenance 11.2 Replacing components 11.2.2 Replacing fuses NOTICE Device failure after fuse trips When a fuse trips, the neighboring arm fuses may also be damaged. Not replacing all fuses at the same time can cause the device to fail. • After a fuse trips, always replace all arm fuses at the same time. Always use fuses of the same type.
  • Page 701 Maintenance 11.2 Replacing components Replacing fuses for 1500 A to 3000 A units The fuses are accessible after removing the front cover and withdrawing the fan module (see the previous chapter). Each fuse is fixed with 2 hex screws. Tightening torque 25 Nm. NOTICE Damage to the device due to improper fuse installation Incorrect installation of the fuses can cause damage to the device.
  • Page 702 Maintenance 11.2 Replacing components 11.2.3 Replacing the CUD Note The information regarding electrostatic sensitive devices must be carefully observed. See Chapter "ESD-sensitive components (Page 22)". Note Use the supplied protective cover The module is equipped on both sides with highly sensitive components that can be damaged if installed incorrectly.
  • Page 703 Maintenance 11.2 Replacing components ① 1. Remove the memory card ② 2. Remove the shield clamp ③ 3. Remove the Connector Board . The connection wires remain in the terminals. 4. If a CBE20 is present: Unplug the PROFINET cable. 5.
  • Page 704 Maintenance 11.3 Replacing the back-up battery in the AOP30 operator panel ⑤ ● Insert the protective cover so that the mounting sockets below it are covered. ● Hold the new CUD at an angle of 10° to 15° at the connector and parallel to the side ⑥...
  • Page 705 Maintenance 11.3 Replacing the back-up battery in the AOP30 operator panel Note The battery must be replaced within one minute to ensure that no AOP settings are lost. Figure 11-13 Replacing the backup battery for the cabinet operator panel Note The battery must be disposed of in accordance with the manufacturer guidelines and applicable country-specific laws and directives.
  • Page 706 Maintenance 11.3 Replacing the back-up battery in the AOP30 operator panel SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 707 Applications 12.1 Using SINAMICS DCM in shipbuilding When using SINAMICS DCM in shipbuilding, the following points must be observed: ● Radio interference suppression filters must be used in the armature circuit and in the field circuit (see Chapter "Connecting (Page 91)") ●...
  • Page 708 Applications 12.3 Use of the SINAMICS DCM in galvanizing and dip-painting plants HTL encoder, unipolar, with zero signal Figure 12-2 Unipolar incremental encoder 12.3 Use of the SINAMICS DCM in galvanizing and dip-painting plants 2Q devices are used when using the SINAMICS DCM in galvanizing, dip-painting or similar plants.
  • Page 709 Applications 12.4 Using SINAMICS DCM as thyristor controller in heating applications Figure 12-4 Voltage and current curves In order to be able to control the load current, it is recommended that an external actual current sensing circuit be used for these applications. Whereby, the entire load current (including the freewheeling current) is measured via an external shunt.
  • Page 710 This means that in some cases SIVOLT A three-phase AC power controllers can be replaced by SINAMICS DCM converters. You can download an application document from the Internet: Manuals (https://support.industry.siemens.com/cs/ww/en/ps/13298/man) SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...

  • Page 711: Functional Safety

    Functional safety 13.1 Functional safety: Deactivated – Activated STO circuit deactivated Jumper in terminal X200/1:2 (STO to P24): STO circuit is deactivated. Here, the STO input is deactivated and the STO is therefore deselected. Converter operation is possible independent of the signal states at the STO input. ●...
  • Page 712 Functional safety 13.3 Standards Table 13- 2 Application Functional safety Safety integrity level (SIL) according to SIL 3 IEC 61508 Depending on the application and diagnostic test interval Performance Level (PL) according to PL e EN ISO 13849-1 Depending on the application and diagnostic test interval Category according to EN ISO 13849-1 Cat.
  • Page 713 Functional safety 13.4 Fundamental safety technology principles 13.4 Fundamental safety technology principles 13.4.1 Standard stop functions 13.4.1.1 Emergency Off and Emergency Stop "Emergency Off" and "Emergency Stop" are commands that minimize different risks in the machine or plant. The STO function is suitable for achieving an Emergency Stop but not an Emergency Off. You can review the details about the definitions in EN 60204-1.
  • Page 714 Functional safety 13.4 Fundamental safety technology principles 13.4.2 Standard safety functions according to EN 61800-5-2 13.4.2.1 Safe Torque Off (STO) Figure 13-1 Safe Torque Off (STO) Safe Torque Off is a safety subfunction that immediately ensures that torque or force- generating energy is not fed to the motor.
  • Page 715 Functional safety 13.4 Fundamental safety technology principles The Safe Stop 1 function (SS1-t) function means that the motor is stopped and then the torque-generating energy is shut down (STO). When SS1-t is activated, the inverter brakes the motor along a braking ramp. This happens via the braking function integrated in the drive along the OFF3 ramp.

  • Page 716: Application Examples

    Functional safety 13.5 Application examples 13.5 Application examples Note Response time of the STO function The STO safety function in the DC master is designed for a 250 ms response time. The external redundant switch-off signal path via the contactor/circuit breaker must also be designed for a 250 ms response time.
  • Page 717 Functional safety 13.5 Application examples In the case of SS1 applications, the quick stop function OFF 3 (undelayed contact block, terminal X177.15 DI/DO 4) of SINAMICS DCM is guided via the safety relay. Note In the case of SS1 applications, the OFF 3 ramp of the SINAMICS DCM and the setting of the delay time on the safety relay, must be manually set to the process and adjusted and coordinated with one another when commissioning the system.
  • Page 718 Functional safety 13.5 Application examples STO application with line contactor ① First channel (blue): Line contactor armature + armature auxiliary contactor ② Second channel (red): Firing pulse circuit, SAFETY circuit ③ Safety components (green) ④ Contact blocks for field excitation (gray): Line contactor field + field auxiliary contactor (also as the field contactor is usually controlled as well) Figure 13-3 STO application with line contactor...
  • Page 719 Functional safety 13.5 Application examples STO application with circuit breaker ① First channel (blue): Circuit breaker (3WL) armature + armature auxiliary contactor ② Second channel (red): Firing pulse circuit, SAFETY circuit ③ Safety components (green) ④ Contact blocks for field excitation (gray): Line contactor field + field auxiliary contactor (also as the field contactor is usually controlled as well) Figure 13-4 STO application with circuit breaker...
  • Page 720 Functional safety 13.5 Application examples SS1 application with line contactor ① First channel (blue): Line contactor armature + armature auxiliary contactor ② Second channel (red): Firing pulse circuit, SAFETY circuit ③ Safety components (green) ④ Contact blocks for field excitation (gray): Line contactor field + field auxiliary contactor (also as the field contactor is usually controlled as well) Figure 13-5 SS1 application with line contactor...
  • Page 721 Functional safety 13.5 Application examples SS1 application with circuit breaker ① First channel (blue): Circuit breaker (3WL) armature + armature auxiliary contactor ② Second channel (red): Firing pulse circuit, SAFETY circuit ③ Safety components (green) ④ Contact blocks for field excitation (gray): Line contactor field + field auxiliary contactor (also as the field contactor is usually controlled as well) Figure 13-6 SS1 application with circuit breaker...
  • Page 722 Functional safety 13.5 Application examples SS1 application with line contactor and F-PLC ① First channel (blue): Line contactor armature + armature auxiliary contactor ② Second channel (red): Firing pulse circuit, SAFETY circuit ③ Safety components (yellow) ④ Contact blocks for field excitation (gray): Line contactor field + field auxiliary contactor (also as the field contactor is usually controlled as well) Figure 13-7 SS1 application with line contactor and F-PLC...
  • Page 723 Functional safety 13.5 Application examples SS1 application with circuit breaker and F-PLC ① First channel (blue): Circuit breaker (3WL) armature + armature auxiliary contactor ② Second channel (red): Firing pulse circuit, SAFETY circuit ③ Safety components (yellow) ④ Contact blocks for field excitation (gray): Line contactor field + field auxiliary contactor (also as the field contactor is usually controlled as well) Figure 13-8 SS1 application with circuit breaker and F-PLC...

  • Page 724: Diagnostics Test

    Functional safety 13.6 Validating/checking the safety functions 13.6 Validating/checking the safety functions Carefully check/test the safety functions after commissioning the system for the first time, after carrying out any repairs and after each change to the machine/system, in particular the feedback circuits.
  • Page 725 Value Designation Manufacturer Article number Rated DC current [A] (DC) Rated supply voltage armature [V] Contactor armature circuit Main contactor designed for AC1, 40 A Siemens 3RT2023-2AL20 Contactor field circuit Field contactor designed for AC1 Siemens 3RT2015-2AP01 6RA8018_XXXXX_0AA0 Value Designation...
  • Page 726 6RA8075_XXXXX_0AA0 Value Designation Manufacturer Article number Rated DC current [A] (DC) Rated armature supply voltage [V] Contactor armature circuit Main contactor AC1, 275 A Siemens 3RT1456-6AP36 Contactor field circuit Field contactor designed for AC1 Siemens 3RT2015-2AP01 6RA8078_XXXXX_0AA0 Value Designation Manufacturer...
  • Page 727 Rated DC current [A] (DC) Rated armature supply voltage [V] Contactor armature circuit Main contactor AC1, 800 A AF750-30-22 Contactor field circuit Field contactor designed for AC1 Siemens 3RT2023-2AL20 Field contactor designed for AC1 Siemens 3RT2023-2AL24 6RA8087_XXXXX_0AA0 Value Designation Manu-...
  • Page 728 Rated DC current [A] (DC) 1200 Rated armature supply voltage [V] 3WL circuit breaker 3WL1 circuit breaker 1000 A 690 V with Siemens 3WL1210-3BB33-4AS2-Z armature circuit LI trigger ETU15B Z=C22 Contactor field circuit Field contactor designed for AC1 Siemens...
  • Page 729 Rated DC current [A] (DC) 2200 Rated armature supply voltage [V] 3WL circuit breaker 3WL1 circuit breaker 2000 A 690 V with Siemens 3WL1220-3BB33-4AS2-Z armature circuit LI trigger ETU15B Siemens Z=C22 3WL1 circuit breaker 2000 A 1000 V with...

  • Page 730: Recommended Safety Relays

    13.10 Recommended safety relays 13.10 Recommended safety relays Number Devices Manufacturer, Details order number EMERGENCY STOP Siemens EMERGENCY STOP mushroom pushbutton, positive button 3SB3000-1HA20 latching, rotate to release Siemens Contact block with 2 contacts, 2NO, spring-loaded 3SB3403-0D connection, for front panel mounting...

  • Page 731: Certifications And Standards

    Appendix A Certifications and standards Certifications Development, production, sales: ISO 9001:2008 Quality management ISO 14001:2004 Environmental management Devices: UL, cULus File No. E203250 Germanischer Lloyd Shipbuilding 11787-10HH Lloyd's Register Shipbuilding No. 06/20053 American Bureau of Shipping Shipbuilding 06-HG196689-1-PDA Det Norske Veritas Shipbuilding No.
  • Page 732 Appendix A A.1 Certifications and standards Korean Certification (KC) The EMC limit values to be complied with for Korea correspond to the limit values of the EMC product standard for variable-speed electric drives EN 61800-3, category C2 or limit value class A1 according to EN 55011. With suitable additional measures, the limit values according to category C2 or according to limit value class A1 are maintained.

  • Page 733: Reference Standards

    Appendix A A.2 List of abbreviations Basic standards EN 50178 Electronic equipment for use in power installations EN 50274 Low-voltage switchgear and controlgear assemblies: Protection against electric shock – Protection against unintentional direct contact with hazardous live parts EN 60146-1-1 Semiconductor converters;...

  • Page 734: List Of Abbreviations

    Appendix A A.2 List of abbreviations List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS user documentation. Abbreviation Meaning, German Meaning, English A... Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog input...
  • Page 735 Appendix A A.2 List of abbreviations Abbreviation Meaning, German Meaning, English CO/BO Konnektor-/Binektorausgang Connector Output / Binector Output COB ID CAN Object-Identification CAN Object-Identification Mittelkontakt eines Wechselkontaktes Common contact of a changeover relay Kommunikationsprozessor Communication Processor Zentrale Recheneinheit Central Processing Unit Checksummenprüfung Cyclic Redundancy Check Control Supply Module...
  • Page 736 Appendix A A.2 List of abbreviations Abbreviation Meaning, German Meaning, English F... Störung Fault Häufig gestellte Fragen Frequently Asked Questions Freie Funktionsblöcke Free Blocks Function Control Chart Function Control Chart Flussstromregelung Flux Current Control F-DI Fehlersicherer Digitaleingang Fail-safe Digital Input F-DO Fehlersicherer Digitalausgang Fail-safe Digital Output...
  • Page 737 Appendix A A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Tippen Jogging Kreuzweiser Datenvergleich Data cross-checking Kinetische Pufferung Kinetic buffering Proportionalverstärkung Proportional gain Spezieller Temperatursensor Special temperature sensor Induktivität Inductance Leuchtdiode Light Emitting Diode Linearmotor Linear motor Lageregler Position controller Niederstwertiges Bit Least Significant Bit Netzschalter...
  • Page 738 Appendix A A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Original Equipment Manufacturer Original Equipment Manufacturer Busstecker für Lichtleiter Optical Link Plug Option Module Interface Option Module Interface p... Einstellparameter Adjustable parameter PROFIBUS PROFIBUS PcCtrl Steuerungshoheit Master control PROFIdrive PROFIdrive Leistungsteildatensatz Power Unit Data Set...
  • Page 739 Appendix A A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Dauerbetrieb Continuous operation Aussetzbetrieb Intermittent duty Sichere Bremsenansteuerung Safe Brake Control Sicherer Betriebshalt Safe Operating Stop Sichere Beschleunigungsüberwachung Safe Acceleration Monitor Sichere Nocke Safe Cam Sicherer Software-Endschalter Safe software limit switch Sicher reduzierte Geschwindigkeit Safely reduced speed Sicherheitsgerichteter Ausgang...
  • Page 740 Appendix A A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Transistor-Transistor-Logik Transistor-Transistor Logic Vorhaltezeit Derivative-action time Underwriters Laboratories Inc. Underwriters Laboratories Inc. Unterbrechungsfreie Stromversorgung Uninterruptible Power Supply Vektorregelung Vector Control Zwischenkreisspannung DC-link voltage VdcN Teilzwischenkreisspannung negativ Partial DC-link voltage negative VdcP Teilzwischenkreisspannung positiv Partial DC-link voltage positive...
  • Page 741 Appendix A A.2 List of abbreviations Abbreviations, DC-specific terms Abbreviation Meaning 2 quadrant 4 quadrant Initial rounding Final rounding CU_DC Control Unit DC DC_CTRL DC drive control Rampup time Actual armature current value IAlimit Current limit Actual field current value Current at critical conduction Rated current P gain...

  • Page 742: Environmental Compatibility

    Appendix A A.3 Environmental compatibility Environmental compatibility Environmental aspects during development The use of highly-integrated components has enabled the number of parts to be kept to a minimum, with energy being used as efficiently as possible during production as a result. Particular emphasis has been placed on ensuring that the metal and plastic parts have a low volume and low weight, and that the number of different types is kept to a minimum.
  • Page 743 Appendix A A.4 Servicing Servicing Repairs If you wish to have a part or unit repaired, please get in touch with your regional contact for repairs. Service calls Qualified personnel can perform repair work on your devices and offer services that ensure their availability.
  • Page 744 Appendix A A.4 Servicing SINAMICS DCM DC Converter Operating Instructions, 12/2018, A5E34763375A...
  • Page 745 Appendix B Runtimes of the DCC blocks for SINAMICS DCM The typical runtimes of the DCC blocks (in µs) are listed in the following table. Table B- 1 DCC blocks on the SINAMICS DCM Designation Function Typ. Group runtime Adder (REAL type) Arithmetic ADD_D Adder (double integer type)
  • Page 746 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime Ramp-function generator Ramp-function generator with jerk limiting BY_W Status byte to status word converter Conversion B_DW Converter 32 binary variables to status double word Converter 16 binary variables to status word DW_B Converter status double word to 32 binary...
  • Page 747 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime US_D UNSIGNED-SHORT-INTEGER to DOUBLE INTEGER converter US_I UNSIGNED-SHORT-INTEGER to INTEGER converter US_R UNSIGNED-SHORT-INTEGER to REAL converter Converter, status word to 16 binary variables W_BY Status word to status byte converter W_DW Status word to status double word converter...
  • Page 748 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime NOP8_I Dummy blocks (INTEGER type) Block (BOOL type) Inverter (BOOL type) Numeric change-over switch (REAL type) NSW_D Numeric change-over switch (DOUBLE INTEGER type) NSW_I Numeric change-over switch (INTEGER type) (BOOL type)
  • Page 749 Appendix B B.2 BOP20 status display during power-up Designation Function Typ. Group runtime Reading drive parameters (REAL type) System RDP_D Reading drive parameters (DOUBLE type) RDP_I Reading drive parameters (INTEGER type) RDP_UD Reading drive parameters (UNSIGNED DOUBLE INTEGER type) RDP_UI Reading drive parameters (UNSIGNED INTEGER type) RDP_US...
  • Page 750 Appendix B B.2 BOP20 status display during power-up BOP20 status display during power-up During power-up, the status of the power-up is briefly displayed on the BOP20. Table B- 2 Display of the power-up on the BOP20 Displayed value Meaning Operation Ready Wait for power-up Wait for automatic firmware update of DRIVE-CLiQ components...
  • Page 751 Index Application classes, 408 Article number, 26 Automatic restart, 598 Auxiliary circuits, 581 3U1, 3W1, 3C, 3D, 172 BICO technology 4U1, 4V1, 4W1, 4N1, 174 Converter, 368 Fixed values, 368 Interconnecting signals, 366 What is it?, 364 5U1, 5W1, 5N1, 173 Binector, 365 Block diagram, 114 BOP20, 368...
  • Page 752 Index Terminal Module TM150, 255 Terminal Module TM150, 263 Terminal Module TM31, 237 Terminal Module TM31, 249 Connecting Diagnostics via STARTER, 638 Incremental encoder, 705 Digital inputs, 177 Connecting the incremental encoder, 705 Digital outputs, 177 Connection recommendation, 114 Dimension drawings, 80 Connector, 365 Sensor Module Cabinet SMC10, 202 Control word 1, 414...
  • Page 753 Index Identification & Maintenance, 510 Incremental encoder evaluation, 178, 179, 206, 566 Factory setting, 287 Industrial security IT security, 405 Operating hours counter, 581 Inputs, 177 Replacing the fan, 693 Analog, 177 Terminals, 174 Digital, 177 Fault buffer, 651 Overview, 403 Fault value, 651 Temperature sensor, 179 FAULT_CODE, 423...
  • Page 754 Index Lead/lag element element, 568 OFF2, 555 LEDs OFF3, 555 For CBE20, 195 Online mode with STARTER, 485 For the Sensor Module Cabinet SMC30, 216 Operating hours counter On the CUD, 635 Unit fan, 581 Sensor Module Cabinet SMC10, 201 Operation enable, 557 Terminal Module TM15, 230 Operation screen, (see AOP30)
  • Page 755 Index arameters Reading parameters, 449 Access levels, 352 Telegrams, 410 Categories, 350 Write parameter, 452 Saving, 401 PROFINET Types, 349 Data transfer, 495 Password Forwarding of messages via diagnostics Changing, 678 channels, 506 Peer-to-peer interface, 178, 624 Interface, 496 Power failure PROFINET cables, 194 Restart, 598 PROFINET IO, 491...
  • Page 756 Index Status display at the BOP20, 748 Status word 1, 420 Safety instructions Status word 1 BM, 422 Electromagnetic fields, 19 Status word 2, 421 Electrostatic sensitive devices, 22 Status word 2 BM, 422 General safety instructions, 17 STW1, 414 Terminal Modules, 224, 238, 256 STW1 BM, 416 Safety shutdown (E-STOP), 557...
  • Page 757 Index X100, X101, 183 Installation notes, 189 X126, 182, 455 Unit fan X165, 183 Operating hours counter, 581 X166, 183 Update X177, 177 Firmware, 687 X178, 181 Upgrading X179, 182 Firmware version, 686 X200, X201, 188 Use of the speed controller for other applications, 571 XP24V, 174 USS interface, 551 XR1, XS1, XT1, 176...

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