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ABSCO SHEDS 45232HK Manual

Highlander shed
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AU: 1800 029 701
N Z: 0800 466 444
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: admin@absco.com.au or 1800 029 701
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
Absco Industries
Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
admin@absco.com.au
www.abscosheds.com.au
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
feedback@absco.com.au
Download the Absco
ABSCO INDUSTRIES
ASSEMBLY INSTRUCTION MANUAL
Sheds Assembly App
for instructional videos
Absco Industries
Premier Shed Model: 23151GK
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
SHED MODEL: 23151GK
Model: 45232HK
03/09/2018
FRONT: 2.26m
SIDE:
1.52m
HEIGHT: 1.95m
BOTTOM CHANNEL
REBATED EDGE
75mm WIDE REBATE
CONCRETE SLAB
21-11-2017
1.2
PAGE 01
1

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Summary of Contents for ABSCO SHEDS 45232HK

  • Page 1 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH AU: 1800 029 701 admin@absco.com.au N Z: 0800 466 444 www.abscosheds.com.au Absco Industries Premier Shed Model: 23151GK FRONT: 2.26m SIDE: 1.52m HEIGHT: 1.95m WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A...
  • Page 2 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH GENERAL INSTRUCTIONS • Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details. • Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on "COMPONENTS PACKING LIST"...
  • Page 3 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH COMPONENT PACKING LIST Check off all components. MAIN PACK CARTON (PACK 1 OF 2) COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION GABLE L/H STEEL SHEET L=1105mm 1170mm X 773mm...
  • Page 4 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH COMPONENT PACKING LIST CHANNEL SET (IN MAIN PACK 1 OF 2) COMPONENT PART PART COMPONENT CHECK CHECK DESCRIPTION DESCRIPTION 55AL 55AR CHANNEL CHANNEL L = 1496.5mm L = 1496.5mm 55BL...
  • Page 5 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH COMPONENT PACKING LIST CHANNEL SET (IN MAIN PACK 1 OF 2) CONTINUED COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION CHANNEL WITH HINGES CHANNEL L = 1974mm L = 1513mm Part No.
  • Page 6 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH COMPONENT PACKING LIST FITTINGS & ACCESSORIES PACKET CONTENTS COMPONENT PART COMPONENT PART CHECK CHECK CHECK DESCRIPTION DESCRIPTION DOUBLE DOOR KIT ASSEMBLY INSTRUCTION (DETAILED BELOW) MANUAL RIDGE CAP CAP GABLE JOINER...
  • Page 7 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH COMPONENT PACKING LIST MAIN PACK CARTON (PACK 2 OF 2) HIGH MID-FRAME STEEL SHEET PACK 2034mm X 773mm (SEE BELOW) STEEL SHEET 2034mm X 773mm HIGH MID-FRAME CONTENTS (80mm X 40mm CHANNEL SECTIONS)
  • Page 8 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH SNAPTiTE ASSEMBLY GUIDE The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for tools and fasteners. To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
  • Page 9 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH Guide on Joining Spliced Channels The text marked on all parts must be shown on the same side as each other JOIN>> JOIN>> <<JOIN JOIN>> Step 1. Step 2. Position the channels and the...
  • Page 10 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH PRE-ASSEMBLY OF SPLICED CHANNELS Join together 24 x channel sections using 12 x channel joiners (Part CSJ) NOTE: Some channels may have holes in them - You will need to redrill holes where CSJ joining channel covers 2x 81A them.
  • Page 11 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH Guide on Joining a Spliced Ridge Beam Follow these three steps to assemble a ridge beam. ZARSP 225mm 50mm Step 1. NOTE. Step 2. Place two ridge beams as There is a 50mm overlap of the Use the ZARSP to connect at shown and push them together.
  • Page 12 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH PRE-ASSEMBLY OF SPLICED RIDGE BEAM ZARSP = 1x 97A 1x 97AL 1x 97AR Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 13 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH JOINING RIDGE BEAMS To make the total span we must now join the ridge beams Cut away these two only. Using a hacksaw, remove one protruding section of each ridge beam, this will allow the sections to butt up neatly to each other.
  • Page 14 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH OVERVIEW OF ROOF COMPONENTS Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 15 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH OVERVIEW OF WALL COMPONENTS Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 16 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH ROOF PANEL ASSEMBLY LARGE PANEL - 2 required. When completed there will be two sections with 86A lip at one end only. One panel will have part 86A fitted to this end only.
  • Page 17 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH ROOF PANEL ASSEMBLY SMALL PANEL - 2 required. When completed there will be two sections with 86A lip at one end only. One panel will have part 86A fitted to this end only.
  • Page 18: Front Panel Assembly

    ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH FRONT PANEL ASSEMBLY DOUBLE DOOR PANEL - 1 required. Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 19: Rear Panel Assembly

    ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH REAR PANEL ASSEMBLY LARGE PANEL - 1 required. Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 20 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH FRONT & REAR PANEL ASSEMBLY SMALL PANEL - 2 required. Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 21 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH JOINING WALL AND ROOF PANELS To make the total span we must now join sections of sheeting together for the roof and wall. Trim the channels by 16.5mm to 16.5 16.5...
  • Page 22 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH DOOR PANEL ASSEMBLY DOUBLE DOOR 1 required. Vertical door channels are installed in the opposite orientation compared to the horizontal door channels. Long Short fl ange fl ange of of channel...
  • Page 23: Door Panel Assembly

    ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH DOOR PANEL ASSEMBLY Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit. Both are supplied. The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment, position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws.
  • Page 24: Side Panel Assembly

    ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH SIDE PANEL ASSEMBLY 2 required. Outside of shed. Inside of shed. Turn the panel over. Fit the two gables (17L & 17R) to the inside face of the top channel (76B)
  • Page 25 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH PORTAL FRAME DETAILS 2 required. PART C1106 PART C1954 80mm TIP: An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out.
  • Page 26 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH PORTAL FRAME ASSEMBLY STEP 1. x 19 STEP 2. Secure ridge plates x 30 to apex plates STEP 3. M10 Dynabolt STEP 4. High-portal to panel connection, see section PANEL CONSTRUCTION for further infomation.
  • Page 27 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 1. Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions. Absco Industries Assembly Instruction Manual Model: 45232HK...
  • Page 28 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 2. Understand where components are to be positioned Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 29 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 3. Join C1482 to C1954 Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 30 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 4. Join C1482 to C1482 Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 31 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 5. Secure ridge plate (RBP) Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 32 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 6. Secure multi purpose brackets Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 33 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 7. Turn frame over and repeat steps 4 and 5. Absco Industries Assembly Instruction Manual Model: 45232HK 03/09/2018...
  • Page 34 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH HIGH PORTAL FRAME DETAILS Recommended slab dimensions - 4580mm x 2360mm External wall dimensions - 4480mm x 2260mm Internal wall dimensions - 4440mm x 2220mm FIG 8A 1600mm 2210mm 770mm...
  • Page 35 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH PANEL CONSTRUCTION NOTE: Take care to ensure that all wall panels are not upside down. The top channels of each panel are pre-punched for attaching roof sheeting. The base channels are not.
  • Page 36 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH INSIDE VIEW ROOF CONSTRUCTION STEP 1. STEP 2. Slide the roof panels into position and Secure ridge beam to secure with only one screw in each gable sections with two corner at this stage.
  • Page 37 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH ANCHORING OF SHED FINAL CONSTRUCTION STEP 1. Secure the roof panels to the wall panels Location of 20 concrete as shown. anchors. Refer to section PORTAL STEP 2. FRAME for portal anchor Secure the roof panels to the internal locations.
  • Page 38 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH Absco Large Gable Roof Shed Notes General • 1.G This instruction manual shall be read in conjunction with other consultants drawings, specifi cations and written instructions provided by Absco and/or their representatives.
  • Page 39 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH Absco Large Gable Roof Shed Notes Steelwork • 1.S All structural steelwork shall have a corrosion protection system applied consistent with AS/NZS 2312- 2002. • 2.S All structural steelwork detailed within this installation manual shall be minimum Grade 550 for roll formed sections (including roof and wall sheeting and portal frame members) and Grade 250 for angle sections.
  • Page 40 ABSCO HIGHLANDER SHED MODEL: 45232HK 4.48mW x 2.26mD x 2.25mH Absco Large Gable Roof Shed Notes Supporting Slab and Foundations • 1.F The supporting slab foundation for the garden shed shall be of a minimum size indicated on the installation manual.
  • Page 41 Absco Sheds Storage Guidelines • Absco Sheds are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fi xings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained.
  • Page 42 Lifetime Warranty Statement This warranty against defects is given by: Absco Industries (ABN: 77 869 708 678) Address: PO Box 119 Acacia Ridge QLD 4110 Ph: 1800 029 701 Fax: 07 3344 1191 Email: admin@absco.com.au Date of issue: 19 December 2018 Details of Manufacturer’s Warranty This product comes with a Lifetime structural warranty from the date of purchase.
  • Page 43 IMPORTANT 1. Manufacturer’s Disclosure This warranty against defects shall not apply in the following situations: A) Where the product is not assembled in accordance with the instructions provided in the product kit; B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc; C) The warranty does NOT cover damage caused by storms, wind, rain, snow or poor foundations;...