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ASSEMBLY INSTRUCTIONS
Turbocharger / A101-H radial
Original assembly instructions – English
This document is valid for the A101-H
series:
A131-H, A136-H
Purpose
The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.
A101-H turbocharger
More power, less fuel
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Table of Contents
Related Manuals for ABB A101-H Series
Summary of Contents for ABB A101-H Series
- Page 1 This document is valid for the A101-H series: A131-H, A136-H Purpose A101-H turbocharger The assembly instructions explain how the ABB More power, less fuel turbocharger is fitted to the engine correctly and without any health and safety risks. Target group...
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Page 3: Table Of Contents
Placing the turbocharger on the bracket ..............12 Fastening the turbocharger with a standard nut ..........13 Connecting the turbocharger..................13 Storage of new turbochargers and spare parts ..........14 Further information..................... 16 © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the ABB turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with machinery dir- ective 2006/42EC. -
Page 5: Definition Of Warning, Caution, Note
Official service stations of ABB Turbo Systems Official service stations are identified in this document as ABB Turbocharging Service Sta- tions. They are regularly audited and certified by ABB Turbo Systems. See "Contact Informa- tion" on our website at www.abb.com/turbocharging. -
Page 6: Definition Of Mandatory Signs
Apply other paste in accord- Dispose of in an environmentally ance with specifications compatible, professional way and in compliance with locally Oil free, grease free and dry applicable regulations. Table 3: Definition of pictograms © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by ABB Turbo Systems are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe operation of the turbocharger. -
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A... -
Page 9: Occupational Safety
Welding work in the vicinity of the turbocharger When performing welding work in the vicinity of the turbocharger, always cover the filter silencer to prevent the filter mat from being damaged. © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A... - Page 10 Observe the information in the material safety data sheet for the operat- ing materials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019...
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Page 11: Turbocharger Weight And Transportation
13 mm 300 kg A136-H 17 mm 450 kg Table 4: Swivel lifting eyes Fig. 4: Suspension of complete turbocharger unit Product Weights [kg] A131-H A136-H Table 5: Weights of turbochargers A101-H © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019... -
Page 12: Installing The Turbocharger
Always use new gaskets and insert them carefully into the slot. The oil is supplied (02) and drained (03) through the bracket (01). The necessary sealing is provided by O-rings. The O-rings are not included in the ABB Turbo Systems scope of delivery. -
Page 13: Fitting Threaded Rods
Fitting threaded rods Fastening material, scope of delivery The threaded rods and nuts for fastening the turbocharger on the bracket are not included in the ABB Turbo Systems scope of delivery. Requirements for the threaded rods Fig. 6: Requirements for threaded rods... -
Page 14: Placing The Turbocharger On The Bracket
2. Attach lifting gear to the swivel lifting eyes (S). 3. Position the turbocharger on the bracket (04) and align it. If present, pay attention to the positioning pin (05) in the bracket. © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019... -
Page 15: Fastening The Turbocharger With A Standard Nut
Make sure there is an uninterrupted supply of cooling air during opera- tion. Fig. 9: Connecting the compressor cooling air intake Remove the lock from the connection for the compressor wheel cooling (01) and fit the cooling air line. © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019... -
Page 16: Storage Of New Turbochargers And Spare Parts
Dispose of the old VCI corrosion protection emitter in an environmentally compatible manner, professionally and in accordance with local regulations. Seal the package. The better the external seal is designed, the more permanent the pro- tection. © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019... - Page 17 Inspect the package for damage. If the package is damaged, the turbocharger must be in- spected by an ABB Turbocharging Service Station and repacked. After every 3 years the following work steps must be performed by an ABB Turbocharging Service Station: ¡...
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Page 18: Further Information
Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available online on our website www.abb.com/turbocharging. Fig. 12: Serial number of the turbocharger on the rating plate One rating plate (01) each is attached on the left and the right side of the turbocharger bear- ing casing. - Page 19 Assembly Instructions / A101-H 6 Further information / Fig. 13: Finding the Operation Manual online © Copyright 2019 ABB. All rights reserved. HZTL455311P0038_EN Rev.A December 2019...
- Page 20 Phone: +41 58 585 7777 Station”). Fax: +41 58 585 5144 Find and download the Operation Manual of E-mail: turbocharging@ch.abb.com your product on our website (see “Operation Manuals“). www.abb.com/turbocharging © Copyright 2019 ABB. All rights reserved. Visit our website by scanning the QR code.