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FORM NO. 3318-341 GB Rev A
OPERATOR'S
50001 AND UP
MODEL. 04375—
MANUAL
®
®
GREENSMASTER
3000-D
To achieve maximum safety, optimum performance,
and to gain knowledge of the machine, it is essen-
tial that you or any other operator of the machine
read and understand the contents of this manual
before starting the engine. Pay particular attention
to the instructions highlighted by the triangu-
lar safety alert symbol. Failure to comply
with the safety instructions may result in
personal injury.
© The Toro Company—1996
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Summary of Contents for Toro GREENSMASTER 3000-D
- Page 1 Pay particular attention to the instructions highlighted by the triangu- lar safety alert symbol. Failure to comply with the safety instructions may result in personal injury. © The Toro Company—1996...
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Page 2: Table Of Contents
Use model and serial number in all correspondence and when ordering parts. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers of the machine. -
Page 3: Safety
Safety Training is to be used and remove all objects which may be thrown by the machine. Read the instructions carefully. Be familiar with WARNING—Petrol is highly flammable. the controls and the proper use of the equipment. • Store fuel in containers specifically designed Never allow children or people unfamiliar with for this purpose. - Page 4 Safety • do not stop or start suddenly when going up or 13. Disengage the drive to attachments when transport- downhill; ing or not in use. • engage the clutch slowly, and always keep the 14. Stop the engine and disengage the drive to the machine in gear, especially when travailing attachment downhill;...
- Page 5 Safety vent entrapment of the fingers between moving blades and fixed parts of the machine. 9. On multi-bladed machines, take care as rotating one blade can cause other blades to rotate. 10. When the machine is to be parked, stored or left unattended, lower the cutting means unless a posi- tive mechanical lock is used.
- Page 6 Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
- Page 7 Safety Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Fire, open light Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure & smoking system prohibited Level...
- Page 8 Safety Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction...
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Page 9: Specifications
Interlock Switches: Prevent engine starting if the shift Engine Oil Filter: Replaceable, full-flow, spin-on type. selector, or mow/lift systems are engaged. They stop the Toro Part No. 67-4330. Filter capacity: 0.5L. engine if you leave seat when either the traction selector or mow/lift pedal is engaged. -
Page 10: Before Operating
Before Operating Before Operating ADD ENGINE OIL ing procedures. If the oil level is low, unscrew the oil fill cap from Move the machine to a level surface, stop the the top of the engine (Fig. 1). Add a small quantity engine and set the parking brake. - Page 11 Before Operating stick into the tube. Close and latch the engine 1 -D diesel fuel at lower temperatures provides lower hood. flash point and pour point characteristics, therefore eas- ing startability and lessening the chance of chemical separation of the fuel due to low temperatures (wax CHECK THE COOLING SYSTEM appearance, which may plug filters).
- Page 12 The machine’s for 15–23 liters of hydraulic oil. Order Part No. reservoir is filled at the factory with fluid. However, 44-2500 from your Authorized Toro Distributor. check the level of hydraulic fluid before the engine is first started and daily thereafter.
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Page 13: Controls
Before Operating mately 9 cm below the top of the fill hole. Vary the tire pressure for the drive wheels, depending on your turf conditions, from a minimum of 8 psi (55.2 If the oil level is low, slowly fill with Mobile DTE kPa) to a maximum of 12 psi (82.7 kPa). - Page 14 Controls BRAKE PEDAL (Fig. 5) IMPORTANT: Do not use ether or other types of starting fluids to start the engine. The brake pedal actuates an automotive mechanical drum-type brake located at each traction wheel. THROTTLE CONTROL (Fig. 7) The throttle control alters engine speed. Moving the PARKING BRAKE BUTTON (Fig.
- Page 15 Figure 8 1. Shift selector No. 2 Position—Used for transport operation. Note: If the Greensmaster 3000-D is operated in reverse with the cutting units down, the cutting units will be pulled off the lift arms. SEAT ADJUSTING HANDLE (Fig. 9) The lever on left side of the seat allows four inch (101 mm) fore and aft adjustment.
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Page 16: First-Time Operation
Sit on the seat, place the shift selector in “Neutral”, Refer to the engine manual supplied with the check the mow and lift pedals to ensure they are Greensmaster 3000-D for recommended oil change level with one another. and maintenance procedures during the engine break-in period. - Page 17 First-Time Operation CAUTION Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts or other malfunctions. D. Shut the engine off and check fluid levels. Also check for oil leaks, loose parts and other malfunctions.
- Page 18 First-Time Operation Close and latch the engine hood. Note: Since the Greensmaster 3000-D is new and the bearings and reels are tight, it is necessary to use the FAST throttle control position for this INITIAL PRE-OPERATING CHECK check. A fast throttle setting may not be required after the break-in period.
- Page 19 (Fig. 14). TRAINING PERIOD Before mowing with the Greensmaster 3000-D, The Toro Company suggests you find a clear area and prac- tice starting, stopping, raising and lowering the cutting units, turning, etc. This training period will be benefi- cial to the operator in helping gain confidence in the...
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Page 20: Operating
IMPORTANT: Never stop the Greensmaster 3000-D (Fig. 14, 15). on a green with the cutting unit reels operating as... - Page 21 (shift selector in No. 1), and cross severe undulations carefully. Familiarize yourself with the width of the Greensmaster 3000-D. Do not attempt to pass between objects that are close together so that cost- ly damage and downtime can be prevented.
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Page 22: Maintenance
Maintenance LUBRICATION CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. The traction unit has grease fittings that must be lubri- cated regularly with No. 2 General purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after Figure 16 every 50 hours of operation. - Page 23 Maintenance Figure 20 Coat with grease Figure 17 Oil fill cap Oil fill hole Figure 21 Rear wheel bearings Figure 18 Grease Figure 22 Figure 19 Mow pedal pivot Figure 23 Lift arm pivot Cylinder mount pin Pull frame roller Refer to cutting unit manual...
- Page 24 Maintenance GREENSMASTER 3000-D QUICK REFERENCE AID Check/Service (daily) Oil level, engine Air cleaner Oil Level, Hydraulic tank Tire Pressure Cooling System, engine (55–82 kPa front, 55–103 kPa rear) Brakes Wheel nut torque (54–68 Nm) Interlock System: Battery 5a. Seat interlock Lubrication 5b.
- Page 25 Figure 29 Figure 26 Felt strips under straps Fuel shut-off valve Reservoir drain plug Pump section lines Figure 30 Figure 27 Hydraulic filter Fuel filter canister Water drain Figure 28 Fuel pump assembly Fuel pump cover—unscrew...