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IBM PS/2 CL57 SX Hardware Maintenance Reference
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IBM PS/2 CL57 SX Hardware Maintenance Reference

IBM PS/2 CL57 SX Hardware Maintenance Reference

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IBM PS/2 Model CL57 SX HMR
FRONT
PICTURE 1
November 29, 1991
Part Number 10G4419
Form Number S10G-4419-00
¦ Copyright IBM Corp. 1991
FRONT - 1

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  • Page 1 IBM PS/2 Model CL57 SX HMR FRONT PICTURE 1 November 29, 1991 Part Number 10G4419 Form Number S10G-4419-00 ¦ Copyright IBM Corp. 1991 FRONT - 1...

  • Page 2: Edition Notice

    Such references or information must not be construed to mean that IBM intends to announce such IBM products, programming, or services in your country. Requests for technical information about IBM products should be made to your IBM Authorized Dealer or your IBM Marketing Representative.
  • Page 3 IBM PS/2 Model CL57 SX HMR Table of Contents CONTENTS Table of Contents EDITION Edition Notice CONTENTS Table of Contents FRONT_1 Notices FRONT_1.1 Trademarks and Service Marks Product Description Security 1.1.1 Power-On Password and Keyboard Password System Board Features 1.2.1 Microprocessor 1.2.2...
  • Page 4 Notices FRONT_1 Notices References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Any reference to an IBM product, program or service is not intended to state or imply that only IBM's product, program, or service may be used.

  • Page 5: Trademarks And Service Marks

    IBM PS/2 Model CL57 SX HMR Trademarks and Service Marks FRONT_1.1 Trademarks and Service Marks The following terms, denoted by an asterisk (*) in this publication, are trademarks of the IBM Corporation in the United States and/or other countries: Personal System/2 PS/2 Micro Channel.

  • Page 6: Product Description

    IBM PS/2 Model CL57 SX HMR Product Description 1.0 Product Description The IBM (*) Personal System/2 (*) Model CL57 SX (hereafter called Model CL57 SX) is a laptop-size computer, with a color liquid crystal display (LCD), that uses the IBM Micro Channel (*) architecture.
  • Page 7 IBM PS/2 Model CL57 SX HMR Security 1.1 Security Subtopics 1.1.1 Power-On Password and Keyboard Password ¦ Copyright IBM Corp. 1991 1.1 - 1...
  • Page 8 IBM PS/2 Model CL57 SX HMR Power-On Password and Keyboard Password 1.1.1 Power-On Password and Keyboard Password System access can be denied by using a power-on password or keyboard password. To service a system with an active and unknown password, power-off the system and do the following.

  • Page 9: System Board Features

    IBM PS/2 Model CL57 SX HMR System Board Features 1.2 System Board Features The major features of the system board are: 80386SX Microprocessor CMOS RAM and CMOS RAM extension ROM BIOS Diskette-drive controller Serial connector Parallel connector External input device connector...
  • Page 10 IBM PS/2 Model CL57 SX HMR Microprocessor 1.2.1 Microprocessor The microprocessor interprets and carries out instructions. The 80386SX microprocessor is a 32-bit processor with a 16-bit external data bus and a 24-bit external address bus. The microprocessor operates in two modes: real-address mode and virtual-address (protected) mode.
  • Page 11 IBM PS/2 Model CL57 SX HMR CMOS RAM and CMOS RAM Extension 1.2.2 CMOS RAM and CMOS RAM Extension The CMOS RAM provides 64 bytes of storage. The real-time clock uses the first 14 bytes of this storage to track the date, time, and battery level.
  • Page 12 IBM PS/2 Model CL57 SX HMR ROM BIOS/POST 1.2.3 ROM BIOS/POST Read Only Memory - Basic Input/Output System (ROM BIOS) contains the instructions and routines that control the keyboard, diskette drive, hard disk drive, displays and other major I/O devices in the system.

  • Page 13: Diskette Drive Controller

    The controller connects to the diskette drive through two interface connectors on the system board using a flexible cable. Both signals and voltages are supplied through this cable. These signals and voltages can only operate one IBM 3.5-inch diskette drive. ¦ Copyright IBM Corp. 1991 1.2.4 - 1...

  • Page 14: Serial Connector

    IBM PS/2 Model CL57 SX HMR Serial Connector 1.2.5 Serial Connector The serial connector is fully programmable and is capable of asynchronous communications at a maximum speed of 19.2 kb/s. The 9-pin D-shell connector provides the signals to drive a standard EIA-232D device.

  • Page 15: Parallel Connector

    IBM PS/2 Model CL57 SX HMR Parallel Connector 1.2.6 Parallel Connector The parallel connector allows the attachment of devices that accept 8 bits of parallel data at standard transistor-transistor logic (TTL) levels. The connector is a 25-pin, D-shell connector and is designed primarily for printers.
  • Page 16 IBM PS/2 Model CL57 SX HMR External Input Device Connector 1.2.7 External Input Device Connector The external input device connector is located at the rear of the system and accepts a mouse or 17-key numeric keypad. The Model CL57 SX has only one input-device connector.
  • Page 17 IBM PS/2 Model CL57 SX HMR Optional Communication Adapter Slot 1.2.8 Optional Communication Adapter Slot This option slot can accept either a secondary serial adapter or an internal data/fax modem. The serial adapter complies with EIA-232D standard and provides alternative input/output capabilities that have the same function as the primary serial connector on the rear of the system.
  • Page 18 IBM PS/2 Model CL57 SX HMR System Expansion Connector 1.2.9 System Expansion Connector This is a 150-pin connector that can accept a communications cartridge II to support various communication capabilities provided with a 16-bit Micro Channel adapter installed in the cartridge.
  • Page 19 IBM PS/2 Model CL57 SX HMR Suspend and Resume Functions 1.2.10 Suspend and Resume Functions The suspend and resume functions are unique methods to minimize the use of power from the battery. When the computer enters suspend mode, all tasks are suspended and their present states are stored in memory to save power.
  • Page 20 IBM PS/2 Model CL57 SX HMR VGA with LCD Controller 1.3 VGA with LCD Controller The VGA with LCD controller is on the display control card and supports color and monochrome analog direct-drive displays in a variety of alphanumeric (A/N) text and all-points-addressable (APA) graphics modes.
  • Page 21 However, a half-size communication adapter in the communications cartridge II, which is designed for IBM Personal System/2 computers that use Micro Channel architecture, can be attached to the system expansion connector. communication adapters that the Model CL57 SX supports are:...

  • Page 22: Hard Disk Drive

    IBM PS/2 Model CL57 SX HMR Hard Disk Drive 2.1 Hard Disk Drive The Model CL57 SX has one 2.5-inch 80MB hard disk drive directly attached to Micro Channel bus. The hard disk drive automatically positions the read/write heads in nondata areas when the system is powered off or the system enters suspend mode.

  • Page 23: System Partition

    IBM PS/2 Model CL57 SX HMR System Partition 2.1.1 System Partition The Model CL57 SX has a protected partition, called the system partition, on the hard disk that contains system setup and utility programs, customer and advanced diagnostics, and system-configuration data set.
  • Page 24 IBM PS/2 Model CL57 SX HMR Errors during POST 2.1.2 Errors during POST If the POST detects a problem during access on the system partition, an I99800XX or I9990303 error code is displayed. If this happens, do the following: Start the system with the customer's backup copy of the Reference Diskette.

  • Page 25: Replacing The Hard Disk Drive

    IBM PS/2 Model CL57 SX HMR Replacing the Hard Disk Drive 2.1.3 Replacing the Hard Disk Drive A replacement hard disk drive is shipped without any preloaded system information. Start the system with the customer's backup copy of the Reference Diskette, select Backup/Restore system programs from the Main...
  • Page 26 IBM PS/2 Model CL57 SX HMR Diskette Drive and Diskette 2.2 Diskette Drive and Diskette The Model CL57 SX uses a 1.44MB formatted diskette drive. (It has 1.44 on the eject button). Both 1.0MB (formatted 720KB) and 2.0MB (formatted 1.44MB) capacity diskettes can be used in this drive.
  • Page 27 IBM PS/2 Model CL57 SX HMR System Memory Requirements 3.0 System Memory Requirements The Model CL57 SX has a minimum of 2MB of memory installed on the system board at the time of shipment. The memory capacity can be expanded by installing one or two 2MB, 4MB, or 8MB IC DRAM cards into the slots located on right side of the system.

  • Page 28: Specifications

    IBM PS/2 Model CL57 SX HMR Specifications 4.0 Specifications Subtopics 4.1 System 4.2 AC Adapter ¦ Copyright IBM Corp. 1991 4.0 - 1...
  • Page 29 IBM PS/2 Model CL57 SX HMR System 4.1 System Size Depth: 278 mm (10.9 in.) Height: 71 mm (2.8 in.) Width: 325 mm (12.8 in.). Weight Approximately 5.0 kg (11.0 lb.) with two battery packs. Environment Air Temperature: System On: 5.0°...
  • Page 30 IBM PS/2 Model CL57 SX HMR AC Adapter 4.2 AC Adapter Input Voltage Low Range Minimum: 90 V ac Maximum: 137 V ac. High Range Minimum: 180 V ac Maximum: 265 V ac. Frequency Range Minimum: 47 Hz Maximum: 63 Hz.

  • Page 31: Special Tools

    The following special tools are required to service the Model CL57 SX. Volt-Ohm Meter A meter similar to the Triplet Model 310 (1). Wrap Plug The Tri-Connector wrap plug (IBM part 72X8546) is used during advanced diagnostic tests of: Parallel Connectors Serial Connectors. PICTURE 3 (1) Manufactured by Triplett Corporation, Bluffton, Ohio 45817, U.S.A.

  • Page 32: Removals And Replacements

    IBM PS/2 Model CL57 SX HMR Removals and Replacements 6.0 Removals and Replacements This section contains information on removals and replacements, and locations. The arrows in the "Removals and Replacements" section show the direction of movement to remove a field replaceable unit (FRU), to turn a screw to release the FRU.
  • Page 33 IBM PS/2 Model CL57 SX HMR 1010 Keyboard and Top Cover 6.1 1010 Keyboard and Top Cover CAUTION: Before removing any FRU, power-off the system, unplug all power cords from electrical outlets, remove the battery packs, then disconnect any interconnecting cables.

  • Page 34: Keyboard Removal

    IBM PS/2 Model CL57 SX HMR Keyboard Removal 6.1.1 Keyboard Removal PICTURE 4 1010 Keyboard (Continued) PICTURE 5 PICTURE 6 Note: To reinstall the keyboard, the top cover must be removed. 1010 Top Cover ¦ Copyright IBM Corp. 1991 6.1.1 - 1...

  • Page 35: Top Cover Removal

    IBM PS/2 Model CL57 SX HMR Top Cover Removal 6.1.2 Top Cover Removal Before removing the top cover, make sure the keyboard is removed (see "Keyboard Removal" in topic 6.1.1). PICTURE 7 1010 Top Cover (Continued) PICTURE 8 PICTURE 9...
  • Page 36 IBM PS/2 Model CL57 SX HMR 1020 Trackball Assembly 6.2 1020 Trackball Assembly Keyboard and Top Cover (1010). PICTURE 10 ¦ Copyright IBM Corp. 1991 6.2 - 1...
  • Page 37 IBM PS/2 Model CL57 SX HMR 1030 Indicator Card and Speaker 6.3 1030 Indicator Card and Speaker Keyboard and Top Cover (1010). PICTURE 11 PICTURE 12 Note: When you replace the indicator card, make sure the speaker volume and the power-on switch fit into their respective slots on the top cover.

  • Page 38: 1040 Hard Disk Drive

    IBM PS/2 Model CL57 SX HMR 1040 Hard Disk Drive 6.4 1040 Hard Disk Drive Warning: The hard disk drive has sensitive parts. Improper handling of it can cause damage to, and permanent loss of data on, the hard disk.
  • Page 39 IBM PS/2 Model CL57 SX HMR 1050 Diskette Drive 6.5 1050 Diskette Drive Keyboard and Top Cover (1010). PICTURE 14 ¦ Copyright IBM Corp. 1991 6.5 - 1...

  • Page 40: 1060 Backup Battery

    When replacing the backup battery, use only Part No. 35G2282. Use of another battery could result in ignition or explosion of the battery. Replacement batteries can be ordered from IBM or IBM authorized dealers. PICTURE 15 ¦ Copyright IBM Corp. 1991...
  • Page 41 IBM PS/2 Model CL57 SX HMR 1070 Keyboard Control Card 6.7 1070 Keyboard Control Card Keyboard and Top Cover (1010). PICTURE 16 ¦ Copyright IBM Corp. 1991 6.7 - 1...
  • Page 42 IBM PS/2 Model CL57 SX HMR 1080 Display Control Card 6.8 1080 Display Control Card Keyboard and Top Cover (1010). PICTURE 17 Note: Referring to the following figure, press and hold the metal clips on each side of connector PICTURE 18, then disconnect it from the display control card.
  • Page 43 IBM PS/2 Model CL57 SX HMR 1090 System Board and I/O Panel Assembly 6.9 1090 System Board and I/O Panel Assembly IC DRAM Card (1130) Keyboard and Top Cover (1010) LCD Assembly (1140) Display Control Card (1080). Note: When a new system board is installed, be sure to set the time and date, and restore the system configuration data.
  • Page 44 IBM PS/2 Model CL57 SX HMR 1100 Voltage Converter 6.10 1100 Voltage Converter Keyboard and Top Cover (1010) LCD Assembly (1140) Display Control Card (1080) System Board (1090). Warning: To avoid damaging the bottom cover, save the removed mounting screws and use them to replace the voltage converter.
  • Page 45 IBM PS/2 Model CL57 SX HMR 1110 Math Coprocessor 6.11 1110 Math Coprocessor Warning: Because the math coprocessor can be damaged by an electrostatic discharge, establish personal grounding by touching a ground point with one hand before touching the math coprocessor.
  • Page 46 IBM PS/2 Model CL57 SX HMR 1120 Communication Adapter 6.12 1120 Communication Adapter Notes: The communication adapter can be either a serial adapter or an internal data/fax modem. The figure below shows the removal of the internal data/fax modem. Before removing the communication adapter, disconnect any cable from the adapter and open the display.
  • Page 47 2MB, 4MB, and 8MB. When installing the IC DRAM card, insert the IC DRAM card, with the IBM logo facing up and the arrow mark first, into either slot 1 or 2. ¦ Copyright IBM Corp. 1991 6.13 - 1...
  • Page 48 IBM PS/2 Model CL57 SX HMR 1140 LCD Assembly 6.14 1140 LCD Assembly Keyboard and Top Cover (1010). PICTURE 33 1140 LCD Assembly (Continued) PICTURE 34 ¦ Copyright IBM Corp. 1991 6.14 - 1...
  • Page 49 IBM PS/2 Model CL57 SX HMR 1150 LCD Panel 6.15 1150 LCD Panel Keyboard and Top Cover (1010) LCD Assembly (1140). PICTURE 35 PICTURE 36 Note: Push in the screwdriver into the slit to release the latch and take the LCD panel apart from the LCD rear cover.
  • Page 50 IBM PS/2 Model CL57 SX HMR Locations 7.0 Locations Subtopics 7.1 Front View 7.2 Rear View 7.3 Interior View without Keyboard 7.4 Top Cover 7.5 System Status Indicators 7.6 System Board ¦ Copyright IBM Corp. 1991 7.0 - 1...

  • Page 51: Front View

    IBM PS/2 Model CL57 SX HMR Front View 7.1 Front View Release Levers Contrast Control Brightness Control Power-On Light (green) Power Switch Option Slot Integrated Trackball Diskette Eject Button Diskette Drive Keyboard Bottom Cover Speaker Volume Top Cover LCD Panel PICTURE 38 ¦...

  • Page 52: Rear View

    IBM PS/2 Model CL57 SX HMR Rear View 7.2 Rear View Release Lever for Battery Pack 1 Battery Pack 1 Battery Pack 2 Release Lever for Battery Pack 2 External Power Jack Power Control Switch Machine Identification Label Removable Rear Cover...
  • Page 53 IBM PS/2 Model CL57 SX HMR Interior View without Keyboard 7.3 Interior View without Keyboard Battery Compartment Keyboard Control Card Voltage Converter Regulator I/O Panel Assembly Display Control Card Eject Button for IC DRAM Card IC DRAM Card Slot 1...

  • Page 54: Top Cover

    IBM PS/2 Model CL57 SX HMR Top Cover 7.4 Top Cover Top Cover Integrated Trackball Indicator Card Speaker PICTURE 41 ¦ Copyright IBM Corp. 1991 7.4 - 1...
  • Page 55 IBM PS/2 Model CL57 SX HMR System Status Indicators 7.5 System Status Indicators PICTURE 42 ¦ Copyright IBM Corp. 1991 7.5 - 1...

  • Page 56: System Board

    IBM PS/2 Model CL57 SX HMR System Board 7.6 System Board PICTURE 43 System Expansion Connector (150-pin) Display Control Card Serial Connector I/O Panel (Parallel and External Input Device) Indicator Card Password-Override Connector Backup Battery Communication Interface (Modem/Serial) Diskette Drive...
  • Page 57 IBM PS/2 Model CL57 SX HMR Display Control Card 7.7 Display Control Card PICTURE 44 LCD Panel System Board Interface External Display Connector ¦ Copyright IBM Corp. 1991 7.7 - 1...

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