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Panasonic TH-43DS630R Service Manual
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Panasonic TH-43DS630R Service Manual

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TH-43DS630R
Model No.
TH-49DS630R
Chassis:
KM29
Destination:
R : Iran
ORDER NO. MTV1612093CE
LED TV
© Panasonic Corporation 2016.

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Summary of Contents for Panasonic TH-43DS630R

  • Page 1 ORDER NO. MTV1612093CE LED TV TH-43DS630R Model No. TH-49DS630R Chassis: KM29 Destination: R : Iran © Panasonic Corporation 2016.

  • Page 2: Table Of Contents

    TH-43/49DS630R TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.) ---------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-43/49DS630R 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43/49DS630R 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43/49DS630R 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    TH-43/49DS630R 3 Service Navigation 3.1. Service Hint (43-inch model) Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable GK BOARD Function SW Repairable LD BOARD LED DRIVER Repairable...

  • Page 7: Service Hint (49-Inch Model)

    TH-43/49DS630R 3.2. Service Hint (49-inch model) Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable GK BOARD Function SW Repairable LD BOARD LED DRIVER Repairable...

  • Page 8: Specifications

    TH-43/49DS630R 4 Specifications Dimensions (W  H  D) [43-inch model] 994 mm  615 mm  202 mm (With Pedestal) 974 mm  569 mm  80 mm (TV only) [49-inch model] 1 126 mm  689 mm  202 mm (With Pedestal) 1 106 mm ...
  • Page 9 TH-43/49DS630R 2 - 13 (NTSC M USA) UHF BAND 21 - 69 (PAL G, H, I / SECAM G, K, K1) 28 - 69 (PAL B AUST.) 13 - 57 (PAL D, K) 13 - 62 (NTSC M Japan) 14 - 69 (NTSC M USA) CATV S1 - S20 (OSCAR) 1 - 125 (USA CATV)

  • Page 10: Service Mode

    TH-43/49DS630R 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.2.

  • Page 11: Display Of Sos History

    TH-43/49DS630R 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 12: Troubleshooting Guide

    TH-43/49DS630R 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 13: Power Led Blinking Timing Chart

    TH-43/49DS630R 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 14: Lcd Panel Test Mode

    TH-43/49DS630R 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 15: Disassembly And Assembly Instructions

    TH-43/49DS630R 7 Disassembly and Assembly Instructions 7.1. 43-inch model 7.1.1. Key Button & LED Assembly 1. Fix SP BRACKET. 2. Install SP UNIT. 3. Fix KEY BUTTON BRACKET. 4. Stick the BARRIER temperory using yellow tape. Description Remarks LED PANEL CASE LED PANEL SP BRACKET SPEAKER UNIT...

  • Page 16: Vesa Metal & Btm Back Cover

    TH-43/49DS630R 7.1.2. VESA Metal & Btm Back Cover 1. Fix WIFI MODULE into WIFI BRACKET. 2. Stick FELT to BOTTOM BACK COVER. 3. Fix BOTTOM BACK COVER. 4. Instal VESA METAL. Description Remarks ASS’Y 43 IN-HOUSE PANEL VESA METAL BOTTOM BACK COVER WIFI BRACKET WIFI MOUDLE FELT (W5 ...

  • Page 17: Bottom Metal & Bottom Corner Cover

    TH-43/49DS630R 7.1.3. Bottom Metal & Bottom Corner Cover 1. Stick FELT to SIDE AV BRACKET. 2. Fix BOTTOM METAL L and RIGHT. 3. Fix BOTTOM CORNER COVER L and R. Description Remarks BOTTOM METAL L BOTTOM METAL R CHASSIS BRACKET A-PCB SIDE AV BRACKET FELT (W10 ...

  • Page 18: Screw Installation (Panel)

    TH-43/49DS630R 7.1.4. Screw Installation (PANEL) 1. Screw all part follow the picture shown. Description Remarks SCREW(A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 5 - 7 Kgfcm...

  • Page 19: Screw Installation (Bc)

    TH-43/49DS630R 7.1.5. Screw Installation (BC) 1. Screw all part follow the picture shown. Description Remarks SCREW(BC13/AV3/CRTL1/SP4) 5 - 7 Kgfcm PANEL LABEL INHOUSE...

  • Page 20: 49-Inch Model

    TH-43/49DS630R 7.2. 49-inch model 7.2.1. Key Button & LED Assembly 1. Fix SP BRACKET. 2. Install SP UNIT. 3. Fix KEY BUTTON BRACKET. 4. Stick the BARRIER temperory using yellow tape. Description Remarks LED PANEL CASE LED PANEL SP BRACKET SPEAKER UNIT KEY BUTTON BRACKET BARRIER...

  • Page 21: Vesa Metal & Btm Back Cover

    TH-43/49DS630R 7.2.2. VESA Metal & Btm Back Cover 1. Fix WIFI MODULE into WIFI BRACKET. 2. Stick FELT to BOTTOM BACK COVER. 3. Fix BOTTOM BACK COVER. 4. Instal VESA METAL. Description Remarks ASS’Y 49 IN-HOUSE PANEL VESA METAL BOTTOM BACK COVER WIFI BRACKET WIFI MOUDLE FELT (W5 ...

  • Page 22: Bottom Metal & Bottom Corner Cover

    TH-43/49DS630R 7.2.3. Bottom Metal & Bottom Corner Cover 1. Stick FELT to SIDE AV BRACKET. 2. Fix BOTTOM METAL L and RIGHT. 3. Fix BOTTOM CORNER COVER L and R. Description Remarks BOTTOM METAL L BOTTOM METAL R BOTTOM CORNER COVER L BOTTOM CORNER COVER R CHASSIS BRACKET A-PCB SIDE AV BRACKET...

  • Page 23: Screw Installation (Panel)

    TH-43/49DS630R 7.2.4. Screw Installation (PANEL) 1. Screw all part follow the picture shown. Description Remarks SCREW(A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 5 - 7 Kgf.cm...

  • Page 24: Screw Installation (Bc)

    TH-43/49DS630R 7.2.5. Screw Installation (BC) 1. Screw all part follow the picture shown. Description Remarks BACK COVER SCREW(BC13/AV3/CRTL1/SP4) 5 - 7 Kgf.cm PANEL LABEL...

  • Page 25: Measurements And Adjustments

    TH-43/49DS630R 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V SUB5V TP5420...

  • Page 26: Block Diagram

    TH-43/49DS630R 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG <...

  • Page 27: Wiring Connection Diagram

    TH-43/49DS630R 10 Wiring Connection Diagram 10.1. Wire Dressing (43-inch model) 1. Do the wire dressing follow the digram below. 2. Each tape sticking is detail. Description Remarks 60mm  10 PET_TAPE 0.60 110mm  1 PET_TAPE 0.11 PET+AL TAPE WIRE(A02-P2) WIRE(A12-SPL/SPR) WIRE(A10-K10/BT) WIRE(P5-GK)

  • Page 28: Wire Dressing (49-Inch Model)

    TH-43/49DS630R 10.2. Wire Dressing (49-inch model) 1. Do the wire dressing follow the digram below. 2. Each tape sticking is detail. WIRE(P5-GK4) WIFI DONGLE WIRE Description Remarks PET TAPE (0.11*2,0.06*9) 0.82 LVDS FFC (51PIN) WIRE(A02-P2) WIRE(A12-SPL/SPR) WIRE(A10-K10) WIRE(P4-LDP1)
  • Page 29 Model No. : TH-43DS630R / TH-49DS630R P-Board (1/2)
  • Page 30 Model No. : TH-43DS630R / TH-49DS630R P-Board (2/2)
  • Page 31 Model No. : TH-43DS630R / TH-49DS630R LD-Board...
  • Page 32 Model No. : TH-43DS630R / TH-49DS630R A-Board (1/19)
  • Page 33 Model No. : TH-43DS630R / TH-49DS630R A-Board (2/19)
  • Page 34 Model No. : TH-43DS630R / TH-49DS630R A-Board (3/19)
  • Page 35 Model No. : TH-43DS630R / TH-49DS630R A-Board (4/19)
  • Page 36 Model No. : TH-43DS630R / TH-49DS630R A-Board (5/19)
  • Page 37 Model No. : TH-43DS630R / TH-49DS630R A-Board (6/19)
  • Page 38 Model No. : TH-43DS630R / TH-49DS630R A-Board (7/19)
  • Page 39 Model No. : TH-43DS630R / TH-49DS630R A-Board (8/19)
  • Page 40 Model No. : TH-43DS630R / TH-49DS630R A-Board (9/19)
  • Page 41 Model No. : TH-43DS630R / TH-49DS630R A-Board (10/19)
  • Page 42 Model No. : TH-43DS630R / TH-49DS630R A-Board (11/19)
  • Page 43 Model No. : TH-43DS630R / TH-49DS630R A-Board (12/19)
  • Page 44 Model No. : TH-43DS630R / TH-49DS630R A-Board (13/19)
  • Page 45 Model No. : TH-43DS630R / TH-49DS630R A-Board (14/19)
  • Page 46 Model No. : TH-43DS630R / TH-49DS630R A-Board (15/19)
  • Page 47 Model No. : TH-43DS630R / TH-49DS630R A-Board (16/19)
  • Page 48 Model No. : TH-43DS630R / TH-49DS630R A-Board (17/19)
  • Page 49 Model No. : TH-43DS630R / TH-49DS630R A-Board (18/19)
  • Page 50 Model No. : TH-43DS630R / TH-49DS630R A-Board (19/19)
  • Page 51 Model No. : TH-43DS630R / TH-49DS630R GK-Board...
  • Page 52 Model No. : TH-43DS630R / TH-49DS630R K-Board...
  • Page 53 Model No. : TH-43DS630R / TH-49DS630R P-Board (Foil Side)
  • Page 54 Model No. : TH-43DS630R / TH-49DS630R P-Board (Component Side)
  • Page 55 Model No. : TH-43DS630R / TH-49DS630R LD-Board...
  • Page 56 Model No. : TH-43DS630R / TH-49DS630R A-Board (Foil Side)
  • Page 57 Model No. : TH-43DS630R / TH-49DS630R A-Board (Component Side)
  • Page 58 Model No. : TH-43DS630R / TH-49DS630R K-Board and GK-Board...
  • Page 59 Model No. : TH-43DS630R / TH-49DS630R Parts Location...
  • Page 60 Model No. : TH-43DS630R / TH-49DS630R Packing Exploded View 1...
  • Page 61 Model No. : TH-43DS630R / TH-49DS630R Packing Exploded View 2...
  • Page 62 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A047 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 63 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5006 F1J1E105A287 C 1UF, 25V C5012 F1G1A105A047 C 1UF, 10V C5020 F1G1C104A146 C 0.1UF, 16V C5021 F1G1A105A047 C 1UF, 10V C5022 F1G1C104A146 C 0.1UF, 16V...
  • Page 64 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6775 F1G1C104A146 C 0.1UF, 16V C6777 F1G0J1050007 C 1.0UF, 6.3V C6778 F1G1C104A146 C 0.1UF, 16V C6799 F1H1H181B052 C 180PF, 50V C6801 F1G0J1050007 C 1.0UF, 6.3V...
  • Page 65 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7806 F1J1E105A287 C 1UF, 25V C7807 F1J1E224A272 C 0.22UF, 25V C7809 F1J1E105A287 C 1UF, 25V C7810 F1J1E224A272 C 0.22UF, 25V C7812...
  • Page 66 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8114 F1G1E332A172 C 3300PF, 25V C8116 F1J0G2260001 C 22UF, 4V C8117 F1J0G2260001 C 22UF, 4V C8203 F1G1C104A146 C 0.1UF, 16V C8204 F1G1C104A146 C 0.1UF, 16V...
  • Page 67 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D3102 DZ2J140M0L DIODE D3103 DZ2J140M0L DIODE D3104 DZ2J140M0L DIODE D3105 DZ2J140M0L DIODE D3106 DZ2J140M0L DIODE D4704 B0JCED000012 DIODE D4785 B0JCED000012 DIODE...
  • Page 68 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC3052 C0ABBB000483 IC4900 C1AB00003984 IC5000 AN34043AAVF IC5400 C0DBAYY02432 IC5420 C0DBAYY02432 IC5500 C0DBAYY02430 IC5704 C0DBEYY00102 IC6750 C1AB00004172 IC6751 C1AB00004174 IC7201 C0DBBYY00058 IC7301...
  • Page 69 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L5500 G1C220MA0445 INDUCTOR L6704 J0JYC0000464 BEAD CORE L6706 J0JYC0000464 BEAD CORE L6761 J0JYC0000464 BEAD CORE L6762 J0JYC0000464 BEAD CORE L6763 G1CR27JA0097...
  • Page 70 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q7802 B1CFML000007 TRANSISTOR Q7803 B1CFML000007 TRANSISTOR Q7804 B1CERM000055 TRANSISTOR Q7805 B1CBHG000002 TRANSISTOR Q7810 B1ABCN000007 TRANSISTOR Q7811 B1ABCN000007 TRANSISTOR R0904 D0GA473JA039 M 47K OHM, J, 1/16W...
  • Page 71 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2855 D1BD1692A203 M 16.9K OHM, F, 1/8W R3117 D0GA102JA039 M 1K OHM, J, 1/16W R3118 D0GA473JA039 M 47K OHM, J, 1/16W...
  • Page 72 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4906 D0GA103JA039 M 10K OHM, J, 1/16W R4907 D0GA102JA039 M 1K OHM, J, 1/16W R4908 D0GA102JA039 M 1K OHM, J, 1/16W...
  • Page 73 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7103 D0GF105JA048 M 1M OHM, J, 1/4W R7104 D0GD102JA052 M 1K OHM, J, 1/8W R7105 D0GD102JA052 M 1K OHM, J, 1/8W...
  • Page 74 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7406 D1BD3301A066 M 3.3K OHM, F, 1/8W R7407 D0GB103JA065 M 10K OHM, J, 1/10W R7408 D1BD1872A066 M 18.7K OHM, F, 1/8W...
  • Page 75 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7839 ERX1SJR22V M 0.22 OHM, J, 1W R7840 D0GD474JA052 M 470K OHM, J, 1/8W R7841 ERX1SJR22V M 0.22 OHM, J, 1W...
  • Page 76 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8103 D1BA2002A023 M 20K OHM, F, 1/16W R8104 D1BA1802A023 M 18K OHM, F, 1/16W R8200 D1BA2400A023 M 240 OHM, F, 1/16W...
  • Page 77 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8885 D0GA103JA039 M 10K OHM, J, 1/16W R8903 D0GA472JA039 M 4.7K OHM, J, 1/16W R8906 D0GA680JA039 M 68 OHM, J, 1/16W...
  • Page 78 Model No. : TH-43DS630R / TH-49DS630R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0228 WIFI DONGLE WIRE For TH-43DS630R Only K1HY05YY0230 WIFI DONGLE WIRE For TH-49DS630R Only K2CQ2YY00122 AC CORD L0EYAA000068 SPEAKER UNIT N2QAYB000934...

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