1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Remote receiver, Power LED, C.A.T.S. sensor DC-DC Converter, Tuner Data Driver (Lower Right) Speaker out, AV Terminal, HDMI in, SD Card Data Driver (Lower Left) Digital Signal Processor, PEAKS-sLD Scan Drive Format Converter, Plasma AI, Sub-Field Processor Sustain Drive...
4 Specifications Power Source AC 220-240 V, 50 / 60 Hz Power Consumption Average use : 230 W Standby condition : 0.45 W Display panel Aspect Ratio 16:9 Visible screen size 106 cm (diagonal) 921 mm (W) × 518 mm (H) 786,432 (1,024 (W) ×...
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Dimensions (W × H × D) 1,029 mm × 704 mm × 307 mm (With Pedestal) 1,029 mm × 661 mm × 93 mm (TV only) Mass 25.5 kg Net (With Pedestal) 24.0 kg Net (TV only) Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [RECALL] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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5.1.2. Contents of adjustment mode • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. 5.1.3. How to exit Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Hotel Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Initial INPUT Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from to SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 7.4. Remove Side terminal cover and the Side shield metal 1. See PCB Layout (Section 3) 7.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2.
7.5. Remove the Tuner unit 7.7. Remove the Speakers 1. Remove the Side terminal cover and the Side shield 1. Unlock the cable clampers to free the cable. metal. (See section 7.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
7.9. Remove the SS-Board 3. Remove the Hanger metals (L, R) fastening screws (×2 each) and remove the Hanger metals (L, R). 1. Remove the Tuner unit. (See section 7.5.) 2. Unlock the cable clampers to free the cable. 3. Disconnect the connectors (SS3, SS11 and SS23). 4.
7.13. Remove the Plasma panel sec- 7.14. Remove the Glass holders tion from the Cabinet assy 1. Remove the Cabinet assy. (See section 7.13.) 2. Remove the screws (×4 (glass) 3. Remove the Glass holder side (L, R). 1. Remove the cabinet assy and the plasma panel fastening 4.
7.16. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile. To avoid the damage to new plasma panel, carry a new plasma panel taking hold of the Hanger metals after assembling the Hanger metals and the Stand brackets. 1.
8 Measurements and Adjustments 8.1. Adjustment 8.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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8.1.2. Sub-Contrast adjustment Name of measuring instrument Connection Remarks RF generator Base Band signal generator HD signal generator Steps Remarks Adjustment of TV (RF system) Note: Sub-contrast adjustment is unadjusted for AV/ HD input. 1. Receive a RF PAL 100% Full White or Split Colour bar shown as below. But, when needing the adjustment cho- sen manually, please refer to [ alterna- tive method ].
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Steps Remarks Another procedure Adjustment of AV system 1. PAL 100% Full White or Split Colour bar receive AV1(or AV2), shown as below. 2. Goes into service mode. 3. Push [ 1 ] or [ 2 ] key, and goes into adjustment mode for [ Contrast ]. Adjustment 1.
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8.1.3. White balance adjustment Name of measuring instrument Connection Remarks W/ B pattern Panel surface Color analyzer (Minolta CA-100 or equivalent) Steps Remarks • Make sure the front panel to be used on the final set is fitted. Picture menu : Dynamic •...
9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA Sub Filed Processor P+3.3V IC9304 P3V_ P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY CONTROL DATA P_S0 P_S0 P_S1 DISCHARGE CONTROL...
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
12.2. K-Board K-BOARD (FOIL SIDE) TXN/K1LHUT42 T P 5 0 8 T P 5 0 1 TP2502 TP2501 T P 5 0 2 TP2508 TP2506 TP2504 T P 5 0 4 T P 5 0 3 RM2510 R M 5 1 0 T P 5 0 6 TP2503 TP2505...
12.4. C1-Board C1-BOARD (FOIL SIDE) TXNC111BEK42 CMM11 1 C1 TNPA5075 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TXNC111BEK42 C 1 2 0 C 1 1 5 R 1 3 1 I C 1 0 1...
12.5. C2-Board C2-BOARD (FOIL SIDE) TXNC211BEK42 CMM21 T N P A 5 0 7 6 1 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC211BEK42...
12.6. SN-Board SN-BOARD (FOIL SIDE) TXNSN11BEK42 S N M M 1 CRNo.14 S N M M 2 T P 1 2 2 T P 7 9 L 8 5 1 T P 1 2 1 Q 6 2 1 Q 4 2 1 D 4 2 1 Q 6 0 1 D 6 4 2...
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SN-BOARD (COMPONENT SIDE) TXNSN11BEK42 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8...
12.7. SS-Board SS-BOARD (FOIL SIDE) TXNSS11BEK42 C 2 4 1 C 1 9 3 L 0 1 4 L 0 1 3 L 0 1 2 L 3 0 3 L 0 1 1 C R N o . 1 6 L 1 0 3 T P 6 6 T N P A 5 0 7 2...
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SS-BOARD (COMPONENT SIDE) TXNSS11BEK42 C 2 4 4 R 1 3 1 R 1 3 5 C 1 0 6 C 1 0 5 R 1 3 6 C 2 4 2 R 1 9 1 C 1 0 4 D 1 3 1 C 1 0 3 C 3 2 8...
13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
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13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2217 F1H0J475A041 C 4.7 uF 6.3 V Description C2220 F1G1C104A116 C 0.1 uF 16 V C2221 F1G1C104A116 C 0.1 uF 16 V TXN/A1LHUT42 A-PRINT COMPLETE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C2305 F1J1E105A231 C 1 UF 25V C5611 F1G1H102A730 C 1000 pF 50 V C2306 F1H1C105A145 C 1 uF 16 V C5613 F1G1H102A730 C 1000 pF 50 V C2307...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8033 F1J1A106A087 C 10 uF 10 V C8305 F1G1H221A731 C 220 pF 50 V C8034 F1G1C104A116 C 0.1 uF 16 V C8306 F1G1H152A730 C 1500 pF 50 V C8035...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9323 F1G1C104A116 C 0.1 uF 16 V C14959 F1L2J1020001 C 1000 pF 630 V C9325 F1G1C104A116 C 0.1 uF 16 V C14963 F1H1C105A145 C 1 uF 16 V C9327...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16527 F1K1E475A134 C 4.7 uF 25 V C17215 F1L2A334A031 C 0.33 uF 200 V C16533 F1K1E475A134 C 4.7 uF 25 V C17216 ECJ1VB1A105K C 1 uF 10 V C16561...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16285 B0ADEJ000035 ZENER DIODE FL2104 J0HABB000004 LC FILTER D16315 DZ2J150M0L ZENER DIODE FL4701 J0HAAB000036 LC FILTER D16316 B0ECKP000055 DIODE FL4703 J0HAAB000036 LC FILTER D16317...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description JK2102 K4AK13B00006 TERMINAL BOARD PAVCTH L8501 J0JHC0000045 CHIP INDUCTOR JK2108 K1FY315A0008 CONNECTOR PAVCTH L9300 J0JHC0000117 CHIP INDUCTOR JK2111 K2HA917A0001 JACK PAVCTH L9301...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q8308 DSA2001S0L TRANSISTOR R2115 D1BB75R0A055 M 75 OHM J 1/10 Q8309 DSC2001S0L TRANSISTOR R2116 D1BB75R0A055 M 75 OHM J 1/10 Q8310 DSC2001S0L TRANSISTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2283 D0GA153JA015 M 15K OHM J 1/ R2377 ERJ2GEJ104 M 100KOHM, J,1/ R2284 D0GA153JA015 M 15K OHM J 1/ R2378 ERJ2GEJ103 M 10KOHM, J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4558 D0GA560JA015 M 56 OHM, J,1/ R4834 ERJ2GEJ221 M 220 OHM, J,1/ R4563 ERJ2GEJ103 M 10KOHM, J,1/ R4835 ERJ2GEJ102X M 1 KOHH J 1/16 R4565...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8007 D1BA1020A014 M 102 OHM J 1/16 PAVCTH R8101 D0GA472JA015 M 4.7KOHM, J,1/ R8008 ERJ2GEJ102X M 1 KOHH J 1/16 R8102 D0GA472JA015 M 4.7KOHM, J,1/ R8009...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8404 ERJ6GEYG821 M 820 OHM J 1/8 R9114 ERJ2GEJ104 M 100KOHM, J,1/ R8405 ERJ2GEJ221 M 220 OHM, J,1/ R9116 ERJ2GEJ103 M 10KOHM, J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9324 D0GB162JA041 M 1.6 KOHH J 1/ R14906 ERJ6GEYJ221V M 220 OHM J 1/8 10 W R9325 D0GB162JA041 M 1.6 KOHH J 1/ R14911 D0GB103JA057 M 10K OHM J 1/ 10 W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16242 EXB38V472JV M 4.7 KOHH 1/16 R16506 ERJT06J100V M 10 OHM J 1/4 W R16510 ERJT14J1R0U M 1 OHM J 1/2 W R16280 D0GB222JA041 M 2.2KOHM,J,1/ R16512...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16661 D0GB122JA041 M 1.2 KOHH J 1/ R16822 ERJ6ENF8202 M 82 KOHH F 1/8 10 W R16663 ERJ3RBD6981V M 6.98 KOHH D 1/ PAVCTH R16823 ERJ6ENF8202...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16937 D0GB184JA041 M 180KOHM J 1/ T16471 G4DYA0000201 TRANSFORMER PAVCTH R16938 D0GB184JA041 M 180KOHM J 1/ TU8301 ENG39F02GF TUNER PAVCTH R17101...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C621 ECJ1VB1H103K C 0.01 uF 50 V D605 B0EAAD000001 DIODE C623 F1J0J4750018 C 4.7 uF 6.3 V D611 B0ACDJ000010 DIODE C625 ECJ1VB1H102K C 1000 pF 50 V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q703 B1ADCF000111 TRANSISTOR R201 D1AB3303A023 M330 KOHM, 1/4W Q705 B1CFGD000030 FET R203 D1AB3303A023 M330 KOHM, 1/4W Q706 B1HDCEA00001 TRANSISTOR R204 D1AB3303A023 M330 KOHM, 1/4W Q707...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R610 ERJ6GEYJ101V M 100 OHM J 1/8 R730 ERJ8GEYJ472V M 4.7 KOHH J 1/4 R611 ERJ3GEYJ101 M 100 OHM J 1/10 R731 ERJ6GEYJ4R7 M 4.7 OHM J 1/8...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R784 ERJ6ENF2003 M 200 KOHH F 1/8 R928 ERJ6ENF2202 M 2.2 KOHH F 1/8 R785 ERJ6GEYJ102V M 1 KOHH J 1/8 W R933 ERJ8GEYJ101V M 100 OHM J 1/4 R786...