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AAON Pioneer Gold 3.0 Technical Manual
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AAON Pioneer Gold 3.0 Technical Manual

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Pioneer Gold 3.0 Controller
Technical Guide
Pioneer Gold Controller Code: SS1128/DT005092-001, Version 2.09 and up
Bootloader: Version 1.04 and up; I/O Board: Version 1.01 and up
Pioneer Gold Touchscreen Temp and Humidity Sensor: Version 2.03 and up
Prism 2 Software: Version 5.04 and up
Electric Heat Expansion Module Code: Version 1.0
Used with AAON WSHP WV Series Vertical and WH Series Horizontal

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Summary of Contents for AAON Pioneer Gold 3.0

  • Page 1 Bootloader: Version 1.04 and up; I/O Board: Version 1.01 and up Pioneer Gold Touchscreen Temp and Humidity Sensor: Version 2.03 and up Prism 2 Software: Version 5.04 and up Electric Heat Expansion Module Code: Version 1.0 Used with AAON WSHP WV Series Vertical and WH Series Horizontal...
  • Page 2 2. KEEP THIS MANUAL AND ALL LITERATURE SAFEGUARDED NEAR THE EQUIPMENT. WARNING Electric shock hazard. Before servicing, disconnect all electrical power to the equipment, including remote disconnects, to avoid shock hazard or injury from rotating parts. Follow proper Lockout-Tagout procedures. Pioneer Gold 3.0 Controller Technical Guide...
  • Page 3 CommLink 5 ASM01874 IP Module Kit ASM01902 USB-Link 2 ASM02244 MiniLink PD 5 ASM01626 Heat Pump Thermostat By Others or via AAON Parts Horizontal Water-Source Heat Pump Unit WHA-XXX Vertical Water-Source Heat Pump Unit WVA-XXX Pioneer Gold 3.0 Controller Technical Guide...
  • Page 4 ASHRAE Inc., Atlanta, ® AAON Controls Support: 866-918-1100 It is the intent of AAON to provide accurate and current AAON assumes no responsibility for errors or omissions in product information. However, in the interest of product this document.
  • Page 5 Chapter 1 Pioneer Gold Controller...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS OVERVIEW ........................1 - 1 Pioneer Gold System Overview ........................... 1-1 WIRING ......................... 1 - 2 Important Wiring Considerations .......................... 1-2 Connection Components ............................. 1-4 Terminal and Harness Components ........................1-5 Pioneer Gold Controller and Electric Heat Board Input/Output Maps ..............1-6 Pioneer Gold Controller Wiring ..........................
  • Page 7 TABLE OF CONTENTS MODBUS POINTS ....................... 1 - 41 MODBUS Connection ............................1-41 MODBUS Coil and Discrete Input Points ......................1-42 MODBUS Discrete Input Points ......................... 1-43 MODBUS Input Register Points ......................... 1-44 MODBUS Holding Register Points ........................1-45 FIGURES Pioneer Gold Controller Connection Components, Jumper and Switches Figure 1-1: ..........1-4...
  • Page 8 TABLE OF CONTENTS TABLES Pioneer Gold - Features and Options Table 1-1: ........................1-1 Pioneer Gold - Electrical and Environmental Requirements. Table 1-2: .................1-2 Pioneer Gold Electric Heat Expansion Board - Electrical and Environmental Requirements. Table 1-3: ....1-2 Pioneer Gold Inputs Table 1-4: ..............................1-6 Pioneer Gold Outputs...

  • Page 9: Overview

    WV series. All to an electronic thermostat. The unit will not of the energy saving features and options available on AAON ® function properly when controlled via a mercury WH and WV Series water-source heat pumps can be controlled bulb thermostat.

  • Page 10: Wiring

    Pioneer Gold Controller and most Pioneer Gold Controllers are factory installed and wired Electric Heat Board. at the AAON factory. Some of the following information may ® not apply to your installation if it was pre-wired at the factory.
  • Page 11 The 24 VAC power must be connected so that all ground wires remain common. If after making all these checks, the POWER LEDs do not light up, please contact AAON Technical Support for assistance. Pioneer Gold 3.00 Controller Technical Guide...

  • Page 12: Connection Components

    WIRING Connection Components Expansion MODBUS Terminal Connection WattComm, MODBUS RTU or BACnet MS/TP Connection ® To External BAS Network (Selectable) Touchscreen Space and Humidity Temperature Sensor Connection LCD Board CPU Board 2019WXX Micro USB Connection I/O Board USB Host Connection BACnet ®...

  • Page 13: Terminal And Harness Components

    WIRING Terminal and Harness Components H3 Electric Heat H2 Line Pressure Terminal Terminal H4 Water Harness H5 Standard Output Harness H6 Field Wire Terminal H7 Variable Capacity Harness H8 Reheat Harness H10 Constant Volume H9 Field Wire Fan Harness 2019WXX Terminal H12 T-STAT H13 Standard Input...

  • Page 14: Pioneer Gold Controller And Electric Heat Board Input/Output Maps

    WIRING Pioneer Gold Controller and Electric Heat Board Input/Output Maps Input/Output Map DIGITAL OUTPUTS (24 VAC) Thermostat Power (T-STAT) See Table 1-4 through 1-7, this page for Pioneer Gold Controller Alarm Output Inputs/Outputs. Future items are grayed out. ALM1/ALM2 Alarm Dry Contact Output Fan/Fan Supply Fan Enable PIONEER GOLD CONTROLLER...

  • Page 15: Pioneer Gold Controller Wiring

    WIRING Pioneer Gold Controller Wiring 5VDC SUCTION PRESSURE W1 ELECTRIC HEAT DISCHARGE PRESSURE DI1 COMPRESSOR INTERLOCK 1 24 VAC DI2 COMPRESSOR INTERLOCK 2 SUPPLY AIR TEMP SPACE CO2 SPACE TEMP SPAT CO2 DAMPER OVERRIDE DMPR OVR CONDENSATE OVERFLOW 2 COF2 AUXILIARY FAULT SWITCH EMERG SHUTDOWN 24 VAC...

  • Page 16: Harness Wiring

    WIRING Harness Wiring HOT WATER VALVE (8) GROUND (4) ENTERING HOT WATER TEMP (7) CT-1 GROUND (3) WATER ECON (6) GROUND (2) ENTER WATER TEMP (5) GROUND (1) Figure 1-4: H4 Water Harness Wiring FAN2 SUPPLY FAN HIGH SPEED (5) WHT/BLK GND (1) GRN/BLK...

  • Page 17: Figure 1-8: H10 Wshp Harness Wiring

    WIRING Harness Wiring RUN/STOP SIGNAL (15) CT-5 24 VAC OUTPUT (12) GROUND (3) PWM (10) Figure 1-8: H10 WSHP Harness Wiring GROUND (7) 24 VAC INPUT (14) HIGH PRESSURE SWITCH (6) 24 VAC (13) LOW PRESSURE SWITCH (5) GROUND (12) CT-6 COND OVERFLOW 1 (4) OVF1...

  • Page 18: Pioneer Gold Electric Heat Board Components And Wiring

    WIRING Pioneer Gold Electric Heat Board Components and Wiring STATUS Pioneer Gold Controller MODBUS Expansion Terminal Typical terminal blocks. All wiring to be S (G) to S (G), A- to A-, and B+ to B+ HEAT1 Heat Relay 1 POWER HEAT2 Heat Relay 2 18-30 VAC...

  • Page 19: Touchscreen Space And Relative Humidity Sensor Wiring

    See Note 3 Pioneer Gold Touch Screen Space and Humidity Sensor (Inside Back Cover) Figure 1-11: Pioneer Gold Touchscreen Space and Humidity Sensor Wiring AAON Resistor 120 OHM 1/4W 5% P/N: G060090 1-11 Pioneer Gold 3.00 Controller Technical Guide...

  • Page 20: Inputs And Outputs

    INPUTS AND OUTPUTS Controller Input and Output Descriptions Pioneer Gold Controller I/Os ESD - Emergency Shutdown Input The Emergency Shutdown is a 24 VAC wet input. If 24 VAC is SPT - Suction Pressure Transducer removed from this input, all outputs are de-energized. (By Others) The Suction Pressure Transducer is an optional transducer used The Emergency Shutdown input is not to be...

  • Page 21: Controller Input And Output Descriptions

    INPUTS AND OUTPUTS Controller Input and Output Descriptions O - Reversing Valve Call - Thermostat FAN - Supply Fan Low Speed This is the Reversing Valve Call from the thermostat. When This 24 VAC relay output signal is used to engage the fan to run energized, the reversing valve will go into the Cool Mode at low speed.
  • Page 22 INPUTS AND OUTPUTS Controller Input and Output Descriptions COF - Condensate Overflow 1 This is a factory wired Condensate Overflow Alarm Input. An alarm will be generated any time the resistance between this input and ground is less than 100K ohm. This Alarm disables the compressor outputs as well as the main fan.

  • Page 23: Sequence Of Operation

    SEQUENCE OF OPERATION Space/Room Sensor Controlled Supply Fan Space/Room Sensor Controlled Ventilation Mode Ventilation Mode occurs during the Occupied or Unoccupied Configuration must be set to Space Sensor Controlled (CAV). Mode when the Supply Fan is configured for continuous (ON) operation and there is no demand for cooling, heating, or Random Start Delay dehumidification.

  • Page 24: Space/Room Sensor Control Compressor Operation

    SEQUENCE OF OPERATION Space/Room Sensor Control Compressor Operation Compressor Operation Multiple Stage Compressors Stage Up Sequence Compressor(s) will only operate if the Supply Fan has been In Cooling Mode, as the Supply Air Temperature rises above the enabled for a minimum of five seconds. active Supply Air Temperature Cooling Setpoint (default: 55°F;...

  • Page 25: Space/Room Sensor Controller Electric Heat And Wse

    SEQUENCE OF OPERATION Space/Room Sensor Controller Electric Heat and WSE Reversing Valve Operation Waterside Economizer Operation For a single stage compressor, the Reversing Valve will enable On/Off Waterside Economizer (WSE) Coil Operation if the controller calls for compressor cooling and the compressor has been operational for a minimum of five seconds.

  • Page 26: Space/Room Sensor Control Dehumidification

    SEQUENCE OF OPERATION Space/Room Sensor Control Dehumidification If the heating call has not been satisfied within 10 minutes of For Freeze Protection, the Leaving Water Temperature and operation, the WSE valve will disable. Following a 60 second Evaporator Coil Temperature will be monitored, and the unit delay, the unit will resume normal compressor heating operation will be protected according to the selected setpoints.

  • Page 27: Thermostat Controlled Random Start, Supply Fan

    SEQUENCE OF OPERATION Thermostat Controlled Random Start, Supply Fan Thermostat Controlled Supply Fan Operation The Supply Fan will enable upon receiving a 24VAC input on Configuration must be set to Thermostat Controlled (T-STAT). the “G” terminal or upon a call for compressor operation, unless an alarm prevents the fan from operating.

  • Page 28: Thermostat Controlled Compressor, Reversing Valve, And Electric Heat

    SEQUENCE OF OPERATION Thermostat Controlled Compressor, Reversing Valve, and Electric Heat Compressor Operation Electric Heat Operation Unless an alarm is active, the compressor will enable upon External Duct Heater(s) receiving a 24 VAC input on the “Y1” terminal or upon receiving The W1 Heat Output is designed to be used with duct heaters.

  • Page 29: Thermostat Controlled Waterside Economizer And Dehumidification

    SEQUENCE OF OPERATION Thermostat Controlled Waterside Economizer and Dehumidification If a WSE is present, and the Entering Water Temperature falls Heat Only Operation below the Cooling Entering Water Temperature Setpoint (default: The WSE will act as the unit’s first stage of heating. As the 45°F;...

  • Page 30: Automatic Reset Alarms

    SEQUENCE OF OPERATION Automatic Reset Alarms Alarms Space Sensor Alarm The Space Sensor Alarm will trigger if the space temperature All alarms will be monitored and displayed through the Pioneer or humidity sensor readings are out of range, or communication Gold Controller, unless otherwise specified.

  • Page 31: Lock-Out Alarms

    SEQUENCE OF OPERATION Lock-Out Alarms Lock-Out Alarms Leaving Water Temperature Alarm The Leaving Water Temperature Alarm will trigger if the The lock-out alarms will not automatically reset themselves once leaving water temperature drops below the freeze protection the fault condition clears. For these alarms to clear, one of the temperature.

  • Page 32: Troubleshooting

    TROUBLESHOOTING Controller Diagnostics Using LEDs To Verify Operation Output LEDs This green LED will light up W1 - Electric Heat Stage 1 LED— The Pioneer Gold Controller is equipped with LEDs that can be when the Electric Heat Stage 1 relay is active. used to verify operation and perform troubleshooting.

  • Page 33: Pioneer Gold Controller Led Diagnostics

    TROUBLESHOOTING Pioneer Gold Controller LED Diagnostics STATUS LEDs ELECTRIC HEAT STAGE 1 LED CPU BOARD POWER SUPPLY FAN LOW SPEED LED MODBUS EXPANSION/T-STAT LED SUPPLY FAN HIGH SPEED LED BACnet/BAS LED REVERSING VALVE LED STAT1 STAT2 COMPRESSOR STAGE 1 LED COMPRESSOR STAGE 2 LED NOT USED HOT GAS REHEAT VALVE LED...

  • Page 34: Electric Heat Board Diagnostics

    TROUBLESHOOTING Electric Heat Board Diagnostics Using LEDs To Verify Operation MODBUS LEDs This yellow LED will light up and blink continuously to The Pioneer Gold Electric Heat Board is equipped with LEDs indicate there is MODBUS communications. that can be used to verify operation and perform troubleshooting. See Figure 1-15, this page, for the LED locations.

  • Page 35: Suction Pressure And Discharge Pressure Transducer Testing

    TROUBLESHOOTING Suction Pressure and Discharge Pressure Transducer Testing Suction Pressure Transducer Testing Discharge Pressure Sensor Testing for R410-A Refrigerant 0-500 psi 0-667 psi The Suction Pressure is obtained by using the Suction Pressure The Discharge Pressure is obtained by using the Discharge Transducer, which is connected into the Suction Line of the Pressure Sensor, which is connected into the Discharge Line of compressor.

  • Page 36: Temperature Sensor Testing

    TROUBLESHOOTING Temperature Sensor Testing Type III 10K Ohm Temp Sensor Thermistor Sensor Testing Instructions Testing Use the resistance column to check the thermistor sensor while disconnected from the controllers (not powered). The following sensor voltage and resistance table is provided to Use the voltage column to check sensors while connected to aid in checking sensors that appear to be operating incorrectly.

  • Page 37: Glycol % Freeze Protection Setpoints

    Glycol % Freeze Protection Setpoints Glycol % Freeze Protection Setpoints The Pioneer Gold setpoints are preset at AAON and are based on the unit’s design as well as the type of coolant being used in the water loop. See Tables 1-14 and 1-15, below, for default settings for the LLT and LWT sensors, respectively.

  • Page 38: Bacnet ® Legacy Parameters

    BACnet LEGACY PARAMETERS ® BACnet Legacy Connection to MS/TP BAS Network ® MS/TP Connection To BACnet Network ® Typical terminal blocks. All wiring to be S (G) to S (G), A- to A-, and B+ to B+ 2019WXX Wiring Notes: 1.
  • Page 39 BACnet LEGACY PARAMETERS ® BACnet Legacy Analog Values ® BACnet Legacy Analog Values ® BACnet Limit BACnet ® ® Default BACnet Description Unit ® Point # Range Point Name AV: 0 Entering Water Temp Temperature of the loop water entering the water coil Fahrenheit AV: 1 Liquid Line Temp...

  • Page 40: Bacnet ® Legacy Analog Values

    BACnet LEGACY PARAMETERS ® BACnet Legacy Analog Values ® BACnet Legacy Analog Values ® BACnet Limit BACnet ® ® Default BACnet Description Unit ® Point # Range Point Name AV: 32 55-85 Space Heating Hi Reset High Space Temperature Setpoint when using space/ Fahrenheit supply reset control in Heating Mode AV: 33...
  • Page 41 BACnet LEGACY PARAMETERS ® BACnet Legacy Binary Values ® BACnet Legacy Binary Values ® BACnet ® Default BACnet Point Name BACnet Description ® ® Point # BV: 0 G Thermostat Call Status of the G input terminal BV: 1 Y1 Thermostat Call Status of the Y1 input terminal BV: 2 Y2 Thermostat Call...

  • Page 42: Bacnet ® Legacy Binary Values

    BACnet LEGACY PARAMETERS ® BACnet Legacy Binary Values ® BACnet Legacy Binary Values ® BACnet ® Default BACnet Point Name BACnet Description ® ® Point # BV: 39 False Network Occupy Allows building management system to force occupancy BV: 40 False Network Emergency Shutdown Allows building management system to force the Emergency Shutdown...
  • Page 43 BACnet MS/TP AND IP PARAMETERS ® BACnet Connection to MS/TP or IP BAS Network ® MS/TP Connection To BACnet Network ® Typical terminal blocks. All wiring to be S (G) to S (G), A- to A-, and B+ to B+ 2019WXX Wiring Notes: 1.
  • Page 44 BACnet MS/TP AND IP PARAMETERS ® BACnet MS/TP and IP Analog Inputs ® BACnet MS/TP and IP Analog Inputs ® BACnet BACnet BACnet ® ® ® Unit Point # Point Name Description AI:1 Entering Water Temp Temperature of the loop water entering the water coil Fahrenheit AI:2 Liquid Line Temp...

  • Page 45: Bacnet ® Ms/Tp And Ip Parameters

    BACnet MS/TP AND IP PARAMETERS ® BACnet MS/TP and IP Analog Values ® BACnet MS/TP and IP Analog Values ® BACnet Limit BACnet BACnet ® ® ® Default Unit Point # Range Point Name Description AV:1 500-1500 Setpoint setpoint to control the damper override output AV:2 55-85 Occupied Cooling Setpoint...
  • Page 46 BACnet MS/TP AND IP PARAMETERS ® BACnet MS/TP and IP Analog Values ® BACnet MS/TP and IP Analog Values ® BACnet Limit BACnet BACnet ® ® ® Default Unit Point # Range Point Name Description AV:27 0 - 10 Space Sensor Maximum Maximum allowed user setpoint adjustment on the Fahrenheit Setpoint Offset...

  • Page 47: Bacnet ® Ms/Tp And Ip Binary Inputs

    BACnet MS/TP AND IP PARAMETERS ® BACnet MS/TP and IP Binary Inputs ® BACnet MS/TP and IP Binary Inputs ® BACnet BACnet ® ® BACnet Point Name ® Point # Description BI: 1 G Thermostat Call Status of the G input terminal BI: 2 Y1 Thermostat Call Status of the Y1 input terminal...

  • Page 48: Bacnet ® Ms/Tp And Ip Binary Values And Multi-State Input

    BACnet MS/TP AND IP PARAMETERS ® BACnet MS/TP and IP Binary Values and Multi-State Input ® BACnet MS/TP and IP Binary Values ® BACnet BACnet BACnet ® ® ® Point # Point Name Description BV: 1 Network Occupy Allows building management system to force occupancy BV: 2 Network Emergency Shutdown Allows building management system to force the emergency shutdown...

  • Page 49: Modbus Points

    MODBUS POINTS MODBUS Connection MODBUS RTU Connection to BMS Typical terminal blocks. All wiring to be S (G) to S (G), A- to A-, and B+ to B+ 2019WXX Wiring Notes: 1. All wiring to be in accordance with local and national electrical codes and specifications.

  • Page 50: Modbus Coil And Discrete Input Points

    MODBUS POINTS MODBUS Coil and Discrete Input Points MODBUS Coil Points Function Data Default Allowed Name Type Addr Description Codes Type Value Range Network Occupy Coil 0x01(Read), 00201 Boolean False Allows building management system to force 0x05(Write) occupancy Network Emergency Coil 0x01(Read), 00202...

  • Page 51: Modbus Discrete Input Points

    MODBUS POINTS MODBUS Discrete Input Points MODBUS Discrete Input Points Function Data Name Type Addr Description Codes Type Occupancy Status Discrete Input 0x02(Read) 10218 Boolean Indication of space occupancy Digital Input 2 Status Discrete Input 0x02(Read) 10219 Boolean Status of DI2 input. Dehum Mode Discrete Input 0x02(Read)

  • Page 52: Modbus Input Register Points

    MODBUS POINTS MODBUS Input Register Points MODBUS Input Register Points Function Data Name Type Addr Unit Description Codes Type Entering Water Temp Input Register 0x04(Read) 30201 Float Fahrenheit Temperature of the loop water entering the water coil Liquid Line Temp Input Register 0x04(Read) 30203...

  • Page 53: Modbus Holding Register Points

    MODBUS POINTS MODBUS Holding Register Points MODBUS Holding Register Points Function Data Name Type Addr Default Range Unit Description Codes Type Holding 0x03(Read), 40201 Integer 500-1500 setpoint to control the damper Setpoint Register 0x06(Write) override output Occupied Holding 0x03(Read), 40202 Integer 55-85 Fahrenheit...
  • Page 54 MODBUS POINTS MODBUS Holding Register Points MODBUS Holding Register Points Function Data Name Type Addr Default Range Unit Description Codes Type Supply Holding 0x03(Read), 40218 Integer 55-120 Fahrenheit High supply temperature setpoint Heating Hi Register 0x06(Write) when using space/supply reset Reset control in Heating Mode Supply...
  • Page 55 Chapter 2 Pioneer Gold Touchscreen Operator Interface...
  • Page 56 TABLE OF CONTENTS TABLE OF CONTENTS OVERVIEW ........................2 - 1 Pioneer Gold Controller Touchscreen Overview ....................2-1 NAVIGATION ........................ 2 - 2 Main Screen ................................. 2-2 Manager Settings Screen ............................ 2-3 Administrator Settings Screen ..........................2-4 Button Functions ..............................2-5 SETUP GUIDE .......................
  • Page 57 TABLE OF CONTENTS FIGURES Pioneer Gold Controller Touchscreen Main Screen Figure 2-1: ..................2-1 Manager Settings Screen Figure 2-2: ...........................2-3 Administrator Settings Screen Figure 2-3: ..........................2-4 Security Screen Figure 2-4: ..............................2-7 Clock Menu Screen Figure 2-5: ..............................2-8 Set Date Screen Figure 2-6: ..............................2-8 Set Time Screen Figure 2-7:...

  • Page 58: Overview

    Pioneer Gold Controller. See Figure 2-1, this page. The top of the screen displays the Time of Day and the Date. The Easy to configure and easy to use, the AAON Pioneer Gold current Operation Mode is displayed underneath those items and Controller Touchscreen has many features, including the whether the unit is in Occupied or Unoccupied Mode.

  • Page 59: Navigation

    NAVIGATION Main Screen Icons and Button Functions Icon Description Occupied/Unoccupied System settings and screens are easily accessible by simply This icon is darkened to show Occupied and touching one of the five icons on the Main Screen. The subscreens lightened to show Unoccupied. contain data entry boxes with accessible number keypads for data entry and screen maneuvering buttons such as <Next>...

  • Page 60: Manager Settings Screen

    NAVIGATION Manager Settings Screen Manager Settings Icon Description Setpoints The Manager Settings Screen is password protected. Only a This icon takes you to the Setpoint Screens qualified user can access this screen. See Table 2-2, this page, where you can access and change setpoints. for a list of these icons and their functions.

  • Page 61: Administrator Settings Screen

    NAVIGATION Administrator Settings Screen Administrator Settings Icon Settings Screen Icons Setpoints The Administrator Settings Screen is password protected. This This icon takes you to the Setpoint Screens menu includes all of the Settings Icons of the Manager Settings where you can access and change setpoints. and adds Security, Configuration, and Network.

  • Page 62: Button Functions

    NAVIGATION Button Functions Button Functions Use the <OK> button to save the data you just selected or entered. See Table 2-4, this page, for a list of Navigation buttons and their Use the <Back> button on the number keypad to functions and Table 2-5, this page, for Configuration buttons delete data.

  • Page 63: Setup Guide

    SETUP GUIDE Overview Administrator Step-by-Step Guide In order to operate the Pioneer Gold Controller successfully, you should read this entire guide. This guide will lead you through each step in configuring the Pioneer Gold Controller using its on-board touchscreen operator interface. Below is a quick overview of each step.

  • Page 64: Logging In And Passwords

    SETUP GUIDE Logging In and Passwords Logging into the Settings Screens Edit Passwords Select the icon found on the bottom right of the <Settings> Make sure you change the passwords as soon WARNING: Main Screen and enter your manager or administrator password as possible to secure the system.

  • Page 65: Changing The Date

    SETUP GUIDE Changing the Date When you first power up your touchscreen, you will need to change the time, month, day, and year to the current time and Clock date. If your system has been turned off or has been down for a long time, you may have to update the time and date, even Set Date though the time and date can maintain itself for several days.

  • Page 66: Changing The Time

    SETUP GUIDE Changing the Time To Change the Time: From the Settings Screen, select the icon. From the <Clock> Clock Screen, Press < . The Set Time Screen will appear. Set Time> See Figure 2-7, this page. • Use the up and down arrow keys to Set Clock Hour: select the current hour in 24 hour format.

  • Page 67: Schedules

    SETUP GUIDE Schedules Set Operating Schedule Weekday Schedule Press < . The Weekdays Schedule Screen will appear. Weekdays> When you first power up your touchscreen, you will need See Figure 2-10, this page. The defaults are 0 in all fields. You to change the operation schedule.
  • Page 68 SETUP GUIDE Schedules Weekend Schedule Press < The defaults are 0 in all fields. You can Weekend>. select two events per day. Select an hour and minute start time for Occupy 1 and an hour and minute stop time for Unoccupy 1. Repeat this for Occupy 2 and Unoccupy 2.

  • Page 69: Configuration

    - Thermostat Control: Standard third party T-Stat thermostat is used • - Constant Air Volume Space Sensor Control: Configuration On-Board Space Sensor or AAON Touchscreen Space and Humidity Sensor Desuperheater Water Flow Sensor Fan Control (Factory Set) Select the fan control you are using. Press to save.
  • Page 70 Select the type of water flow sensor you are using for • The W1 additional Heat Stage will not be used OFF: Desuperheater. The AAON part number will be printed on the for external duct heat. sensor or wiring diagram. Select one option, and then press to save.

  • Page 71: Setpoints

    SETPOINTS Overview Accessing Setpoints Cooling Setpoints Press the icon on the Settings Screen to access <Setpoints> Occupied Cooling the Setpoints Screens. See Figures 2-13, this page. There are two Setpoint Screens and ten setpoint categories. Each setpoint Unoccupied Cooling category can have many setpoints. Cooling Enable Deadband Supply Air Cooling Setpoint Setpoints...

  • Page 72: Values

    SETPOINTS Values Setpoint Values Economizer Setpoints • If the Entering Water Economizer Cooling Enable: Refer to the following for setpoint names and their min/max Temperature is below this value, the Economizer can be and defaults. used for “Free” Cooling. Default: 45°F; Range: 45-60°F Cooling Setpoints •...
  • Page 73 SETPOINTS Values Water Valve Opening Delay This is the amount of time that the Water Valve needs to be open before Compressor operation is allowed. Default: 30 seconds; Range: 5-75 seconds Space Sensor Maximum Setpoint Offset This setpoint limits how much the user can adjust the Cooling and Heating setpoints above and below the Room Sensor temperature.

  • Page 74: Usb Function

    To Update the Firmware Follow the detailed instructions below to update the bootloader: Once you obtain the firmware update from AAON Technical Support, download it onto a USB flash drive. There are two ways 1. To install the new bootloader firmware, copy the...

  • Page 75: Network

    Network Screen(s). <OK> from your BAS Administrator and can be useful when contacting Protocol - RS485 (MODBUS, WattComm, and AAON Technical Support. BACnet MS/TP applications) ® The first screen contains the Protocol RS485, Baud Rate, Select one option.
  • Page 76 NETWORK Network Information Select the additional option. • Check this box if you are using Dynamic DHCP Enable: Host Configuration Protocol • The default IP address is 192.168.000.001. IP Address: • The default subnet mask 255.255.255.000. Subnet Mask: • The default Gateway IP address Gateway IP Address: is 000.000.000.000.

  • Page 77: Inputs And Outputs

    INPUTS AND OUTPUTS Inputs Input Status There are four Inputs Screens. See Figures 2-18, this page. Press button to access each screen. Press the button <Next> <Back> From the Main Screen, press the icon. The Inputs 1 to access the previous screen. Press the button to return <Inputs>...

  • Page 78: Outputs

    INPUTS AND OUTPUTS Outputs Output Status From the Main Screen, press the icon. The Outputs 1 <Outputs> Screen will appear. See Figure 2-19, this page, for both Outputs Screens. The output values or status are displayed on each screen. Press the button to access the second screen.

  • Page 79: Alarms

    ALARMS Viewing Alarms Alarm Status From the Main Screen, press the icon. The Alarms 1 <Alarms> Screen will appear. See Figures 2-20, this page. There are three Alarms Screens. Press the button to access each screen. <Next> Press the button to access the previous screen. Press the <Back>...

  • Page 80: Troubleshooting

    Password Reset Key: 1 password reset key, and the firmware, bootloader, and I/O board versions. This information may be useful when contacting AAON Technical Support for help with your touchscreen or the controller. Menu 24-Hour Conversion Time Table...
  • Page 81 Chapter 3 Prism 2 Operator Interface Overview...
  • Page 82 Administrative Functions, Changing Setpoints and Force Occupied ..............3-6 Setting Schedules and Holidays .......................... 3-7 Alarms and Trend Logs ............................3-9 TREND LOGS ......................3 - 10 Pioneer Gold 3.0 Controller Trend Logs ......................3-10 String Decoding ..............................3-11 CONNECTIONS......................3 - 12 CommLink 5 Connection ............................ 3-12 IP Module Connection ............................
  • Page 83 TABLE OF CONTENTS FIGURES Pioneer Gold Controller Status Screen Figure 3-1: ......................3-3 Status Screen - Setpoints Figure 3-2: ...........................3-4 Temperature & Ratios Setpoints Screen Figure 3-3: ......................3-4 Setpoints Screen Icons Figure 3-4: ............................3-4 Configurations Screen Figure 3-5: ............................3-5 Miscellaneous Settings Screen Figure 3-6: ..........................3-5 Compressor Staging Delays &...

  • Page 84: Prism 2 Overview

    . We also do not ® • Easy to use support troubleshooting of any version of • Available on our website, www.aaon.com/Prism Windows® operating the Prism program. • On-site or TCP/IP communications Some new models of laptops running the latest release of Windows 10 have also ®...

  • Page 85: Prism 2 Manual Overview

    PRISM 2 OVERVIEW Prism 2 Manual Overview Prism 2 Technical Guide Overview The Prism 2 Technical Guide will lead you through each step in configuring Prism 2—from entering passcodes to searching and selecting units for troubleshooting. Below is a quick overview of each step of the guide that pertains to the Pioneer Gold Controller.

  • Page 86: Controller Status Screen

    PRISM 2 OVERVIEW Controller Status Screen Controller Status Screen Besides displaying the current operating status and inputs and outputs, from this screen you can force occupancy, set schedules, After successful Prism 2 installation and job-site setup, you will view alarms, and access and change setpoints. be able to access the Pioneer Gold Status Screen.

  • Page 87: Controller Setpoint Screens

    PRISM 2 OVERVIEW Controller Setpoint Screens Setpoints are accessed by clicking on at the top At the bottom of any Setpoints Screen, you can access all other <Setpoints> left of Pioneer Gold Status Screen (Figure 3-2, this page). The Setpoint Screens by clicking the icons, <Temperatures>...
  • Page 88 PRISM 2 OVERVIEW Controller Setpoint Screens Figure 3-5: Configurations Screen Figure 3-7: Compressor Staging Delays & Positions Screen Figure 3-6: Miscellaneous Settings Screen Figure 3-8: Calibration Offsets Screen Pioneer Gold 3.00 Controller Technical Guide...

  • Page 89: Administrative Functions, Changing Setpoints And Force Occupied

    PRISM 2 OVERVIEW Administrative Functions, Changing Setpoints and Force Occupied Administrative Functions Saving and Restoring Setpoints The Administrative Functions Screen has three functions: Alarm At the top of each setpoint screen, you can select <Save> Lockout Reset, Password Reset, and Emergency Shutdown. .

  • Page 90: Setting Schedules And Holidays

    PRISM 2 OVERVIEW Setting Schedules and Holidays Schedules and Holidays 24 Hour Operation must be cleared in order for NOTE: the Schedules Screen to load. When you select the icon found on the Controller <Schedules> Status Screen (Figure 3-12, this page), the Schedules Menu will appear (3-13, this page).
  • Page 91 PRISM 2 OVERVIEW Setting Schedules and Holidays Saving and Restoring Schedules and Saving all schedules from the controller to a file on your computer for use in restoring the schedules or for copying to Holidays another specific controller will save time in configuring your controller and save valuable time in having to reenter schedules While at the Schedules Screen, select to save your...

  • Page 92: Alarms And Trend Logs

    PRISM 2 OVERVIEW Alarms and Trend Logs Viewing Alarm Status Trendlogs The Unit Alarm Screen is accessed from each controller’s status Trendlogging are accessed from the Prism 2 Main Screen by screen by clicking the button. This button will be a dull highlighting the Pioneer Gold Controller in the unit selection list <ALARM>...

  • Page 93: Pioneer Gold 3.0 Controller Trend Logs

    TREND LOGS Pioneer Gold 3.0 Controller Trend Logs PIONEER GOLD CONTROLLER TREND LOGS Trend Logging requires Prism 2 v.5.02 or higher. NOTE: Enumerated Abbreviation Item Description Values or (Unit) Bits* TREND LOG ENUMERATED VALUES Mode See Table 3-2. HVAC mode...

  • Page 94: String Decoding

    TREND LOGS String Decoding Trend Log Bit String Decoding TREND LOG BIT STRINGS Item Value Description Bit String values allow the manipulation of binary data in useful ways. For instance, a single trend log item may need to represent Condensate Overflow multiple simultaneous true conditions.

  • Page 95: Connections

    CONNECTIONS CommLink 5 Connection 110 VAC to 24 VAC Power Pack (Supplied With CommLink 5) CommLink 5 (Front View) CommLink 5 COMM USB NETWORK CommLink 5 (Back View) Connect To MiniLink PD network terminals (when used). Otherwise, connect to Pioneer SERIAL # SOFTWARE Gold Controller communications terminal...

  • Page 96: Ip Module Connection

    CONNECTIONS IP Module Connection CAT5 ethernet cable (by others) To next node on building LAN or WAN CAT5 ethernet cable (by others) CAT5 ethernet cable (by others) Firewall/Proxy/Router/Modem (by others) CommLink 5 (Front View) 110 VAC to 24 VAC Power Pack (supplied with CommLink 5) CommLink 5 COMM USB...

  • Page 97: Usb-Link 2 Connection

    CONNECTIONS USB-Link 2 Connection Pioneer Gold Controller ASM01963 Adapter Supplied with USB-Link 2 Mini-DIN cable Use the adapter and wire to a terminal block. To connect the USB-Link 2 to the local communications loop. NOTE: This allows communications with all controllers that are connected to the system.
  • Page 98 Chapter 4 Touchscreen Sensor SAT 7/03 4:11 PM 75.3 75.3 ºF ºF 55.4% Heat SPT MAIN MENU MAIN MENU Occupied...
  • Page 99 TABLE OF CONTENTS TOUCHSCREEN SENSOR .................... 4 - 1 Overview ................................4-1 SCREENS ........................4 - 2 Home Screen Navigation ............................. 4-2 Setpoints ................................4-3 Viewing Alarms..............................4-6 Setting Schedules ..............................4-7 Holidays ................................4-8 OVERRIDE OPTIONS ....................4 - 9 Occupancy and Setpoint Overrides ........................
  • Page 100 TABLE OF CONTENTS FIGURES Home Screen Figure 4-1: ................................4-1 Main Menu Figure 4-2: ................................4-1 Password Screen Figure 4-3: ..............................4-1 Touchscreen Sensor Screen Callouts Figure 4-4: .......................4-2 Setpoints - Menu Figure 4-5: ..............................4-3 Setpoints - Cooling Figure 4-6: ...............................4-3 Setpoints - Heating Figure 4-7: ...............................4-3 Setpoints - Dehumidification...

  • Page 101: Touchscreen Sensor

    TOUCHSCREEN SENSOR Overview Overview and Features SAT 7/03 4:11 PM The AAON Pioneer Gold Touchscreen Temperature and Humidity Sensor provides a direct, graphic-enhanced, menu-driven link to 75.3 75.3 ºF ºF enable you to view the status and adjust the setpoints of the Pioneer Gold Controller.

  • Page 102: Screens

    SCREENS Home Screen Navigation Startup Shutdown Alarm (Red) Home Screen Navigation • Indicates supply fan operation. Animated icon Fan: Occupied indicates the fan is operating. Motionless icon indicates fan is not operating. Unoccupied • Indicates the current Mode of Operation: Mode: VENT VENT...
  • Page 103 SCREENS Setpoints Setpoint Values Heating Setpoints • Sets the Heating Setpoint. Occupied Heating: Refer to the following for setpoint names and their min/max Default: 70°F; Range: 55-85°F and defaults. • Sets the Unoccupied Heating Unoccupied Heating: Setpoint. Default: 65°F; Range: 55-85°F Setpoints •...
  • Page 104 SCREENS Setpoints Dehumidification Setpoints Economizer Setpoints • If Space RH is above Dehumidification Enable: this value, Unit will go into Dehumidification Mode. Default: 50%; Range: 40-60% 45ºF 85ºF Econ Cool Enable Econ Heat Enable • If the Space Temp is below Dehumidification Lockout: this value, the Dehumidification Mode will be locked out.
  • Page 105 SCREENS Setpoints Supply Fan Setpoints CO2 Setpoints • This is the Low Fan • If CO2 is above this value, the Supply Fan Minimum Speed: CO2 Override: Speed setting for a two-speed ECM Fan. Default: 63%; OA damper will be opened. Default: 900ppm; Range: 20-100% Range: 500-1500ppm •...
  • Page 106 SCREENS Viewing Alarms Alarm Status General Alarms 1 From the Main Menu Screen, press the icon. The <Alarms> Alarms 1 Screen will appear. See Figures 4-14, this page. There are two Alarms Screens. Press the button to access the <Next> Normal Alarm Econ Failed...
  • Page 107 SCREENS Setting Schedules Set Operating Schedule Monday Occupancy From the Main Menu Screen, select the icon. See <Schedule> Figure 4-15, this page. To view or change any of the schedules, input the administrator password. 1st Period Begin 00:00 ALL DAY ALL DAY 1st Period End 00:00...

  • Page 108: Holidays

    SCREENS Holidays Holidays Schedule Press < . Select the Holiday Period you want to change. Holidays Page 1 Holidays> See Figure 4- 17, this page. A Holiday with 0’s indicates a unscheduled Period. Select the Month and Day to start and end the holiday.

  • Page 109: Override Options

    OVERRIDE OPTIONS Occupancy and Setpoint Overrides Touchscreen Sensor Override Cooling/Heating Setpoint Override The Pioneer Gold Remote Touchscreen Temperature and To Override the Cooling/Heating Setpoints from the Touchscreen Humidity Sensor has an override feature. The silhouette on the Sensor, press the temperature to display the Setpoint Override main screen of the Touchscreen Sensor will be shaded black screen.

  • Page 110: Troubleshooting

    TROUBLESHOOTING Touchscreen Sensor Calibration and Dip Switch Values Touchscreen Sensor Calibration 1. Remove the Touchscreen Sensor from its wall base. 2. Turn the Touchscreen Sensor over and turn off If it seems that your Touchscreen Sensor’s buttons and other Dipswitch 1. menu options are not responding properly to your interaction with 3.

  • Page 111: Increasing Data Signal Integrity On The Rs-485 Communications

    Pioneer Gold Touch Screen Space and Humidity Sensor (Inside Back Cover) 24 S A B AAON Resistor 120 OHM 1/4W 5% P/N: G060090 Figure 4-20: Installing the Resistor in the Touchscreen Sensor 4-11 Pioneer Gold 3.00 Controller Technical Guide...
  • Page 112 Pioneer Gold 3.0 Technical Guide G095710 · Rev. A · 210716 AAON Controls Support: 866-918-1100 Monday through Friday, 7:00 AM to 5:00 PM Central Standard Time Controls Support website: www.aaon.com/controlstechsupport AAON Factory Technical Support: 918-382-6450 techsupport@aaon.com NOTE: Before calling Technical Support, please have the model and serial number of the unit available.

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