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Sony VPL-CS2 Service Manual
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Sony VPL-CS2 Service Manual

Lcd data projector
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SERVICE MANUAL
MODEL
..............
VPL-CS2
VPL-CX1
DEST.
.........
WORLD
WORLD
MODEL
..............
RM-PJM10
LCD DATA PROJECTOR
DEST.
.........
WORLD

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Summary of Contents for Sony VPL-CS2

  • Page 1 SERVICE MANUAL MODEL MODEL DEST. DEST..........VPL-CS2 RM-PJM10 WORLD WORLD VPL-CX1 WORLD LCD DATA PROJECTOR...
  • Page 2 LES SCHÉMAS DE PRINCIPE, LES VUES EXPLOSÉES ET LES CRITICAL TO SAFE OPERATION. REPLACE THESE COMPO- LISTES DE PIECES SONT D’UNE IMPORTANCE CRITIQUE NENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE LISHED BY SONY.

  • Page 3: Table Of Contents

    Signal Level Adjustment ............3-7 3-5-2. White Balance Adjustment ............3-7 1) HIGH Mode of INPUT-A ............3-7 2) LOW Mode of INPUT-A ............3-7 3) HIGH Mode of VIDEO ............3-7 4) LOW Mode of VIDEO ............3-7 3-6. Memory ....................... 3-8 VPL-CS2/CX1...
  • Page 4 Overall Block ....................7-1 QA Block, NF Block ................... 7-2 BA Block ..................... 7-3 B Block ......................7-4 C Block, H Block (For VPL-CS2) .............. 7-6 C Block, H Block (For VPL-CX1) ............. 7-8 GA Block, GB Block ................7-10 VPL-CS2/CX1...
  • Page 5 Schematic Diagrams and Printed Wiring Boards ........8-4 Schematic Diagrams QA, NF ....................8-5 BA ......................8-8 B ......................8-10 C (For VPL-CS2) ..................8-15 C (For VPL-CX1) ................... 8-21 H ......................8-26 GA ......................8-28 GB ......................8-29 Printed Wiring Boards QA, NF ....................
  • Page 12 POWER RESET MENU INPUT ENTER VOLUME LAMP /COVE R POWER SAVING ON/S TAND FAN/TEMP...
  • Page 13 VOLUME AUDIO MOUSE VIDEO S VIDEO INPUT A (D ZOOM) FUNCTION...
  • Page 15 AUDIO MOUSE VIDEO S VIDEO INPUT A...
  • Page 16 AUDIO MOUSE VIDEO S VIDEO INPUT A AUDIO MOUSE VIDEO S VIDEO INPUT A AUDIO MOUSE VIDEO S VIDEO INPUT A...
  • Page 17 KEYSTONE MEMORY: DIGITAL KEYSTONE: POWER SAVING SIRCS RECEIVER: LAMP TIMER: POWER RESET MENU I / 1 INPUT KEYSTONE MEMORY: ENTER DIGITAL KEYSTONE: VOLUME POWER SAVING VOLUME SIRCS RECEIVER: LAMP TIMER: LAMP /COVE R POWER SAVING ON/S TAND FAN/TEMP...
  • Page 18 RESET MENU POWER INPUT ENTER VOLUME VOLUME LAMP/C OVER NDBY FAN/TEMP POWER SAVING ON/STA...
  • Page 20 KEYSTONE MEMORY: DIGITAL KEYSTONE: POWER SAVING SIRCS RECEIVER: LAMP TIMER:...
  • Page 22 KEYSTONE MEMORY: DIGITAL KEYSTONE: POWER SAVING SIRCS RECEIVER: LAMP TIMER:...
  • Page 30 AUDIO MOUSE VIDEO S VIDEO INPUT A AUDIO MOUSE VIDEO S VIDEO INPUT A AUDIO MOUSE VIDEO S VIDEO INPUT A...
  • Page 31 RESET MENU POWER INPUT ENTER VOLUME LAMP/CO VER POWER SAVING ON/STAN FAN/TEMP MUTING VOLUME INPUT MENU ENTER...

  • Page 33: Circuit Boards Location

    Section 2 Service Informations 2-1. Circuit Boards Location VPL-CS2/CX1...

  • Page 34: Disassembly And Extension Boards

    2-2-2. Front Panel Assy and NF Board Removal 5 Lamp power CN803 7 Screw (+BVTP3 x 10) 8 NF board CN071 1 Screw (+PS2 x 8) 4 Unhook the two snaps. 6 Front panel assy 2 Lock switch 3 Front cover VPL-CS2/CX1...

  • Page 35: C Board Removal

    2-2-4. Optics Unit Assy Removal . Remove the C Board. (Refer to Section 2-2-3.) 6 Two screws (+PSW4 x 8) 7 Optics unit assy 5 Screw (+PSW4 x 8) 4 Lamp assy 3 Screw (M3) 2 Lamp door 1 Screw (M3) VPL-CS2/CX1...

  • Page 36: Ga And Gb Boards Removal

    . Remove the Optics unit assy. (Refer to Section 2-2-4.) 7 B board 4 Two screws 2 Two screws (+B3 x 6) 5 Two screws (+B2 x 6) 1 BA board CN105 6 Plate (QA) CN104 Video sleeve CN101 3 QA board CN103 Earth spring (VIDEO) CN102 VPL-CS2/CX1...

  • Page 37: Lens Removal

    !/ In-polarizer panel (G) assy Hold with 8 In-polarizer panel fingers. (R) assy !- Screw (+B2.5 x 6) != In-polarizer panel (B) assy 5 Two screws (+PS3 x 8) 4 Cushion (FAN) 3 Fan 2 Finger guard 1 Two fan screws VPL-CS2/CX1...

  • Page 38: Extension Boards And Flexible Cables

    2-2-9. Extension Boards and Flexible Cables 24P (1-900-251-19) XFB (1-680-467-11) XB7 (1-680-386-11) XB5 (1-680-385-11) 50P (1-900-251-17) XFC (1-680-387-11) XQ7 (1-680-384-11) XQ5 (1-680-383-11) XPX (1-680-388-11) (1-680-389-11) 24P (1-900-251-19) 32P (1-900-251-18) VPL-CS2 ONLY VPL-CX1 ONLY VPL-CS2/CX1...

  • Page 39: Extension Boards Connection

    2-2-10. Extension Boards Connection BA board Flexible Cable (24P) Flexible Cable (50P) C board Flexible Cable (24P) [VPL-CS2] XPS [VPL-CS2] Flexible Cable (32P) [VPL-CX1] XPX [VPL-CX1] B board Flexible Cable (24P) Flexible Cable (50P) XPS [VPL-CS2] XPX [VPL-CX1] Flexible Cable (24P) [VPL-CS2]...

  • Page 41: Electrical Adjustments

    9. Tighten the adjusting plate fixing screws. 10. Secure the six adjusting plate fixing screws using a torque screwdriver. Tightening torque: 8 kgf/cm 11. Make sure that the deviation of the lighting range is within the specific range. VPL-CS2/CX1...

  • Page 42: Adjustment Item Initialize Data

    : “DOT PHASE, SIZE H, SHIFT H/V, SCAN CONV and ASPECT” in the “INPUT SETTING” menu have an initial value respectively in accordance with the input signal (PRESET MEMORY No.). Note : There are nonadjustable items in accordance with the input signal. VPL-CS2/CX1...
  • Page 43 BELL f0 Fixed Value BELL/HPF Fixed Value SHP GAIN Fixed Value SHIP EQ Fixed Value SHIP F0 Fixed Value : It differs in accordance with the input signal. Note : There are nonadjustable items in accordance with the input signal. VPL-CS2/CX1...
  • Page 44 Device Menu Item Name Chroma Memory Reso Status Remarks Memory NT358, NT443 PAL, PALM/N Memory Memory VPL-CS2 VPL-CX1 B&W60 SECAM, B&W 50 143/143 * P. DRV/ VCOM G VCOM R 182/182 * 187/187 * VCOM B SIG CEN Fixed Value...
  • Page 45 : “DOT PHASE, SIZE H, SHIFT H/V, SCAN CONV and ASPECT” in the “INPUT SETTING” menu have an initial value respectively in accordance with the input signal (PRESET MEMORY No.). : It differs in accordance with the resolution of the input signal. Note : There are nonadjustable items in accordance with the input signal. VPL-CS2/CX1...

  • Page 46: Service Kowhow

    GAIN B There are no need to perform the adjustment. BIAS R BIAS G BIAS B : When down the data befor replacement, and then write in the data after the board replacement. : Need adjustment Value : See description. VPL-CS2/CX1...

  • Page 47: White Balance Adjustment On Servicing

    ± 0.002, y ± 0.003 (The x and y are the values 4. Adjust the chromaticity (x, y) to the values measured in step 2 by the VAMP/SUB CONT R and B of the measured in step 3.) P. DRV. VPL-CS2/CX1...

  • Page 48: Memory

    3-6. Memory Memory structure of VPL-CS2/CX1 series is based on the written into the NVM (Nonvolatile Memory). When the VPL-CS1 and it is composed of the following eight power is turned to on, required data for the current picture, memory blocks.

  • Page 49: Semiconductors

    D1FS4A-TA TOP223Y-BB BA12FP-E2 IP00C712 (TOP VIEW) 2SC2873Y-TE12L D10SC9M M52749FP-TP 74VHC125MTCX 74VHC14MTCX TC74LCX74FT(EL) CXA1846BN TC74VHCT04AFT(EL) 2SD2114S-TP-V TC74VHC08FT(EL) Letter Side FCQ20A06 PQ05SZ1U 74VHC221AMTCX 2SK3013F-02 CXA2112R-T6 CXA1875AM-T4 MAX4066CEE-TE2 RD13ES-T1B2 RD20ES-T1B2 RS-140-T 74VHC240MTCX MA157-TX ADV7123KST140 74VHC541MTCX CXA1839Q-T6 MB88346BPFV-EF RD24M-T1B2 CXD2064Q-T6 MB90098APF RD8.2M-T1B1 MK1714-01RT VPL-CS2/CX1...
  • Page 50 PQ30RV11 PQ20VZ1V HD64F2633TE D2FS6-TA DTZ-TT11-5.1 RB501V-40TE-17 RD5.6SB-T1 RD9.1SB2-T1 UDZ-TE-17-3.9B 1: FB 2:Vc 3: GND 4:Vsw TOP VIEW 5:Vin RCV4-A1T MB81F161622C D6SB80 HN1D03FU LM4041D1M3-1, 2(T&R) FMG-G2CS NC7WZ04P6X FSF10A60 TL431CPK-E2 CATHODE ANODE P6K300AG23 S-80842ANNP TK11900MTL P6KE200AG23 P6KE350AG23 RGP10G RGP10J CATHODE ANODE VPL-CS2/CX1...

  • Page 51: Exploded Views

    * 4-079-876-01 EMBLEM (CS2) [VPL-CS2] * 4-074-244-01 GUIDE (LED),LIGHT 4-080-297-01 EMBLEM (CX1) [VPL-CX1] * 4-075-442-01 CUSHION (FC) 1-529-544-11 SPEAKER (3.6CM) * X-4037-720-2 COVER ASSY,FRONT * 4-074-273-02 COVER,SIDE 4-074-264-01 SHAFT 3-704-176-51 EMBLEM (NO.6),SONY 1-500-082-11 CLAMP,SLEEVE FERRITE * X-4038-424-1 PANEL ASSY,FRONT VPL-CS2/CX1...

  • Page 52: Chassis

    * A-1136-048-A BA COMPL ! 1-576-490-11 THERMOSTAT * 4-079-888-01 LEVER (S2),SWITCH 4-066-202-01 SCREW,M3 * 4-080-009-01 SPRING (BL2),EARTH * X-4038-422-1 DOOR ASSY,LAMP * A-1136-136-A B COMPL [VPL-CS2] 4-066-202-01 SCREW,M3 * A-1136-148-A B COMPL [VPL-CX1] A-1485-065-A OPTICS BLOCK ASSY [VPL-CS2] * 4-074-982-01 SPRING (VIDEO),EARTH...

  • Page 53: Base

    ! 1-576-233-11 H.B.C FUSE (6.3A 250V) 1-500-082-11 CLAMP,SLEEVE FERRITE 4-079-890-01 ADJUSTER (S2) * 4-079-887-01 BUTTON,ADJUSTER * X-4038-423-1 BASE ASSY * 4-079-501-01 BASE * 4-079-886-01 LEVER,SLIDE * 4-074-717-01 FILTER * 4-074-660-01 PLATE (AC) * 4-074-441-11 COVER,FILTER ! 1-251-382-12 INLET,AC 3P(WITH NOISE FILTER) VPL-CS2/CX1...

  • Page 54: Optics (1/2)

    : 7-682-547-04 +B 3 x 6 Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark A-1485-065-A OPTICS BLOCK ASSY [VPL-CS2] * 4-074-409-01 LENS (OPT),RELAY-2 152-196 * 4-074-413-01 MIRROR,R-CHANNEL -1(OPT) A-1485-068-A OPTICS BLOCK ASSY [VPL-CX1] * 4-074-408-01 LENS (OPT),RELAY-1 152-196 A-1485-066-A PRISM BLOCK ASSY [VPL-CS2]...
  • Page 55 4-066-309-01 SCREW,MACHINE, (+) P M4X8 A-1485-069-A PRISM BLOCK ASSY [VPL-CX1] * 4-074-701-01 BRACKET,WINDOW 202-208 4-066-309-01 SCREW,MACHINE, (+) P M4X8 4-074-473-01 +K M1.7X6 * X-4038-417-1 ASSY,OUT-POLARIZER (R) [VPL-CS2] A-1485-067-A P/S BLOCK ASSY [VPL-CS2] X-4038-496-1 OUT-POLARIZER (R) ASSY (TYPE2) 212-218 [VPL-CX1] A-1485-070-A P/S BLOCK ASSY...
  • Page 57 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C321 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C238 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C322 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C239 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C323 1-125-838-11 CERAMIC CHIP 2.2UF 6.3V VPL-CS2/CX1...

  • Page 58: C (For Vpl-Cx1)

    1-216-651-11 METAL CHIP 0.5% 1/10W Q273 8-729-013-28 TRANSISTOR HN1B01FU-TE85R Q302 8-729-230-49 TRANSISTOR 2SC2712-YG-TE85L R287 1-216-651-11 METAL CHIP 0.5% 1/10W R288 1-216-025-11 RES-CHIP 1/10W Q303 8-729-230-49 TRANSISTOR 2SC2712-YG-TE85L R289 1-216-025-11 RES-CHIP 1/10W R290 1-216-025-11 RES-CHIP 1/10W R291 1-216-081-00 RES-CHIP 1/10W VPL-CS2/CX1...
  • Page 59 C464 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V ************************************************************************************ C465 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V * A-1136-136-A B COMPL (For VPL-CS2) ************ C467 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V * A-1136-148-A B COMPL (For VPL-CX1) C468 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V...
  • Page 60 5.00% 50V IC418 8-759-472-59 IC 74VHC541MTCX C576 1-162-916-11 CERAMIC CHIP 12PF 5.00% 50V IC419 8-759-582-91 IC S-80842ANNP-ED6-T2 IC420 8-759-544-01 IC S-80828ANNP-EDR-T2 C578 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V IC421 8-759-686-69 IC NC7WZ04P6X C582 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V VPL-CS2/CX1...
  • Page 61 1-216-810-11 RES-CHIP 1/16W R409 1-216-625-11 METAL CHIP 0.5% 1/10W R454 1-216-805-11 RES-CHIP 1/16W R410 1-218-660-91 METAL CHIP 0.5% 1/16W (For VPL-CS2) R455 1-216-805-11 RES-CHIP 1/16W R410 1-218-672-11 METAL CHIP 0.5% 1/16W R456 1-216-801-11 RES-CHIP 1/16W (For VPL-CX1) R458 1-216-801-11 RES-CHIP...
  • Page 62 R571 1-216-821-11 RES-CHIP 1/16W X402 1-795-011-21 OSCILLATOR,CRYSTAL X403 1-781-659-21 VIBRATOR,CRYSTAL R574 1-216-864-11 SHORT X404 1-767-908-11 VIBRATOR,CRYSTAL 13.08384MHZ R575 1-216-864-11 SHORT (For VPL-CS2) R576 1-216-821-11 RES-CHIP 1/16W X404 1-781-535-21 VIBRATOR,CRYSTAL 17.26272MHZ R577 1-216-821-11 RES-CHIP 1/16W (For VPL-CX1) R580 1-216-833-11 RES-CHIP 1/16W...
  • Page 63 10.00% 50V C159 1-163-239-11 CERAMIC CHIP 33PF 5.00% 50V <FILTER> C160 1-163-239-11 CERAMIC CHIP 33PF 5.00% 50V C161 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V FL101 1-239-899-21 FILTER,CHIP EMI C162 1-124-778-00 ELECT CHIP 22UF 20.00% 6.3V FL102 1-239-899-21 FILTER,CHIP EMI VPL-CS2/CX1...
  • Page 64 1-216-049-11 RES-CHIP 1/10W R181 1-216-005-00 RES-CHIP 1/10W R111 1-216-081-00 RES-CHIP 1/10W R182 1-216-077-91 RES-CHIP 1/10W R112 1-216-081-00 RES-CHIP 1/10W R183 1-216-077-91 RES-CHIP 1/10W R113 1-216-081-00 RES-CHIP 1/10W R184 1-216-060-00 RES-CHIP 1/10W R114 1-216-081-00 RES-CHIP 1/10W R185 1-216-060-00 RES-CHIP 1/10W VPL-CS2/CX1...
  • Page 65 C637 ! 1-113-511-11 FILM 0.47UF 20.00% 275V <IC> C638 1-117-228-11 MYLAR 2.2UF 10.00% 450V IC602 8-759-388-23 IC TL431BCDR2 C671 1-163-021-91 CERAMIC CHIP 0.01UF 10.00% 50V IC603 8-759-487-72 IC TOP222Y-BB C672 1-126-795-11 ELECT 10UF 20.00% 50V IC604 8-759-470-64 IC TOP223Y-BB VPL-CS2/CX1...
  • Page 66 VD602 ! 1-801-073-41 VARISTOR ERZV14D471 R629 1-215-927-00 METAL OXIDE VD604 1-803-136-11 VARISTOR ZP2600 R630 1-215-927-00 METAL OXIDE R631 1-216-311-00 RES-CHIP 1/10W R632 1-216-049-11 RES-CHIP 1/10W R633 1-216-033-00 RES-CHIP 1/10W R634 1-216-629-11 METAL CHIP 0.5% 1/10W R635 1-216-053-00 RES-CHIP 1.5K 1/10W 6-10 VPL-CS2/CX1...
  • Page 67 ************************************************************************************ C887 1-126-205-11 ELECT CHIP 47UF 20.00% 6.3V C888 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V * A-1335-133-A C COMPL (For VPL-CS2) C889 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C890 1-117-370-11 CERAMIC CHIP 10UF ************* C893 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V <CAPACITOR>...
  • Page 68 1-164-005-11 CERAMIC CHIP 0.47UF FB850 1-414-921-11 INDUCTOR C1028 1-109-982-11 CERAMIC CHIP 1UF 10.00% 10V C1029 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V <FILTER> C1030 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C1031 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V FL801 1-239-899-21 FILTER,CHIP EMI 6-12 VPL-CS2/CX1...
  • Page 69 1-216-809-11 RES-CHIP 1/16W Q816 8-729-216-22 TRANSISTOR 2SA1162-YG-TE85L R877 1-216-809-11 RES-CHIP 1/16W Q817 8-729-230-49 TRANSISTOR 2SC2712-YG-TE85L Q818 1-801-806-11 TRANSISTOR DTC144EKA-T146 R878 1-216-864-11 SHORT R879 1-216-809-11 RES-CHIP 1/16W R880 1-216-809-11 RES-CHIP 1/16W R882 1-216-864-11 SHORT R884 1-218-692-11 METAL CHIP 0.5% 1/16W 6-13 VPL-CS2/CX1...
  • Page 70 1-216-833-11 RES-CHIP 1/16W R957 1-216-809-11 RES-CHIP 1/16W R1087 1-216-833-11 RES-CHIP 1/16W R958 1-216-809-11 RES-CHIP 1/16W R1095 1-218-703-11 METAL CHIP 0.5% 1/16W R959 1-216-809-11 RES-CHIP 1/16W R1096 1-218-690-11 METAL CHIP 0.5% 1/16W R960 1-216-805-11 RES-CHIP 1/16W R1098 1-216-805-11 RES-CHIP 1/16W 6-14 VPL-CS2/CX1...
  • Page 71 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V <CAPACITOR> C889 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C763 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V C890 1-117-370-11 CERAMIC CHIP 10UF C788 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C891 1-115-156-11 CERAMIC CHIP 1UF 6-15 VPL-CS2/CX1...
  • Page 72 10.00% 16V FB802 1-414-234-22 INDUCTOR FB803 1-414-234-22 INDUCTOR C1005 1-117-370-11 CERAMIC CHIP 10UF FB804 1-414-234-22 INDUCTOR C1006 1-115-156-11 CERAMIC CHIP 1UF C1007 1-164-156-11 CERAMIC CHIP 0.1UF FB805 1-414-234-22 INDUCTOR C1008 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V FB807 1-414-234-22 INDUCTOR 6-16 VPL-CS2/CX1...
  • Page 73 1/16W L816 1-410-369-11 INDUCTOR R844 1-216-809-11 RES-CHIP 1/16W L817 1-410-369-11 INDUCTOR R846 1-216-809-11 RES-CHIP 1/16W L818 1-410-369-11 INDUCTOR R847 1-216-809-11 RES-CHIP 1/16W L819 1-414-170-41 INDUCTOR 100UH R848 1-216-809-11 RES-CHIP 1/16W L820 1-414-170-41 INDUCTOR 100UH R849 1-216-809-11 RES-CHIP 1/16W 6-17 VPL-CS2/CX1...
  • Page 74 1-216-809-11 RES-CHIP 1/16W R932 1-216-864-11 SHORT R1023 1-216-864-11 SHORT R933 1-216-825-11 RES-CHIP 2.2K 1/16W R1024 1-216-864-11 SHORT R934 1-216-864-11 SHORT R1027 1-216-864-11 SHORT R935 1-216-825-11 RES-CHIP 2.2K 1/16W R1028 1-216-864-11 SHORT R936 1-216-809-11 RES-CHIP 1/16W R1029 1-216-809-11 RES-CHIP 1/16W 6-18 VPL-CS2/CX1...
  • Page 75 R1107 1-216-845-11 RES-CHIP 100K 1/16W TP824 1-535-757-11 CHIP,CHECKER R1108 1-218-726-11 METAL CHIP 0.5% 1/16W R1109 1-218-726-11 METAL CHIP 0.5% 1/16W R1110 1-216-864-11 SHORT R1113 1-216-864-11 SHORT R1114 1-216-864-11 SHORT R1115 1-216-864-11 SHORT R1116 1-216-864-11 SHORT R1117 1-216-864-11 SHORT 6-19 VPL-CS2/CX1...
  • Page 76 1/10W <SWITCH> S001 1-771-105-11 SWITCH,TACTILE S002 1-771-105-11 SWITCH,TACTILE S003 1-771-105-11 SWITCH,TACTILE S004 1-771-105-11 SWITCH,TACTILE S005 1-771-105-11 SWITCH,TACTILE S006 1-771-105-11 SWITCH,TACTILE S007 1-771-105-11 SWITCH,TACTILE S008 1-771-105-11 SWITCH,TACTILE S009 1-771-105-11 SWITCH,TACTILE S010 1-771-105-11 SWITCH,TACTILE S011 1-771-105-11 SWITCH,TACTILE S012 1-771-105-11 SWITCH,TACTILE 6-20 VPL-CS2/CX1...

  • Page 77: Block Diagrams

    Overall Overall Section 7 Block Diagrams MAIN CPU,A/D CONVERTER,SCAN CONVERTER,SDRAM, LCD DRIVER,RGB AMP,AUDIO AMP, LVDS RECEIVER,RGB INPUT,SYNC SEP 12CH DAC,TIMING GENERATER VPL-CS2 VPL-CS2 VPL-CX1 VPL-CX1 IC819 IC819 IC820 IC826 IC826 IC827 IC829 IC829 IC830 IC404 IC409 IC417 IC806 IC803 R-Y,Y,B-Y...
  • Page 78 8 RESET 2 OSCOUT 3.3V-1 CN105 Q106,107 X102 X103 4MHz 24MHz USB REG OSCIN DVDD J121 A TYPE DS1- DS1+ IC124 RESET TO B BOARD PAL-V CN402 15K-CS V-HD J102 V-VD NF Block AUDIO IN A-GND V-CLP QA Block VPL-CS2/CX1...

  • Page 79: Ba Block

    10 SW3 DAC 4 S-IN NTPL1 VEH 3 DAC 0 7 20 VEH 3 VEH 2 DAC 1 21 VEH 2 VEH 1 DAC 2 22 VEH 1 14 SDA F-DA 26 NTPL1 F-CL IC202 F+5V SCL 6 BA Block VPL-CS2/CX1...
  • Page 80 AN2/P42 95 OSD CS PANEL TEMP 1 CS AN3/P43 96 SDAT(OSD) OSDDT3 2 SIN SCLK(OSD) OSDDT2 SCLK OSD ON OSDDT1 VPL-CS2 : 13.08384MH DISP SDA-IN 8 RESN OSDDT0 VPL-CX1 : 17.26272MH RESET SDA-OUT 6 OSDEN BISY VOBA SCL 4 U-CL...

  • Page 81: B Block

    SCLK 12 4A 4Y 11 58 SCLK 6 2Y SDAT SCTR/OCLK/HSO/VSO SCLK DAC CS AUDIO CS A-L/A-G/A-R AUDIO MUTE LAMP SENS C BOARD SCL/SDA FAN PROT CN809 FAN CONT1 FAN CONT2 LAMP ON POWER ON EXT SW B Block VPL-CS2/CX1...
  • Page 82 C, H C, H For VPL-CS2 C(LCD DRIVE,RGB AMP,AUDIO AMP,12CH DAC,TIMING GENERATER) CN809 CN802 IC804(1/4) LAMP ON L CONT OUT TEMP LAMP SENS L CONT IN FUSE POWER ON LAMP CN803 IC804(3/4) FLAG BALLAST CN804 POWER CONT FAN PROT FAN PROT...
  • Page 83 R VCOM A08 7 DALD B VCOM Q810,813 HCK2B G VCOM A010 B-SID IN HCK1B B-SID BUFF POS-CON1 A011 MCLK POS-CON2 A012 MCLK SCEN B-SID OUT B VCOM PSIG DLY-CON SCEN INV-CON GDIR IC831(2/6) RBDIR C Block GDIR H Block VPL-CS2/CX1...
  • Page 84 I/O19 34 I/O11 9 13 6A TP824 TP823 VREF RBDIR IC831(5/6) I/O17 IC831(1/6) I/O25 42 IC834 VOLTAGE REF GDIR RGT 6 CN810 IC835 SCLK SHUNT REG VIDEO RR AOUT0 48 MCDE VIDEO RG AOUT1 43 VIDEO RB ISPEN AOUT2 38 VPL-CS2/CX1...
  • Page 85 R VCOM RBDIR A08 7 B VCOM MCLK G VCOM MCLK A010 HSK2B POS-CON1 B VCOM HSK1B A011 POS-CON2 A012 SCEN Q810,813 B-SID IN B-SID DLY-CON SCEN BUFF INV-CON B-SID OUT PS2G IC831(2/6) GDIR RBDIR C Block GDIR H Block VPL-CS2/CX1...

  • Page 86: Ga Block Gb Block

    DC-DC CONVERTER TO C BOARD GND2 CN804 VSW 8 D673 RECT 1 VIN CN676 FAN 1 FAN +B FAN PROT D672 GND2 Q672,673 FAN PROT CN675 FAN 2 FAN +B FAN PROT GND2 GA Block GB Block 7-10 7-10 VPL-CS2/CX1...

  • Page 87: Diagrams

    : METALIZED POLYESTER : METALIZED POLYPROPYLENE NOTE: : BIPOLAR The circuit indicated as shown on the left contains : HIGH TEMPERATURE high voltages of over 600 Vp-p. Take care to avoid : HIGH RIPPLE electric shock during inspection or repair work. VPL-CS2/CX1...

  • Page 88: Frame Schematic Diagram

    CN802 CN815 CN820 CN801 CN811 CN812 :SMD :SMD :SMD :SMD :SMD :SMD TO LCD PANEL(G) TO LCD PANEL(G) TEMP FUSE (VPL-CS2) (VPL-CX1) TO LCD PANEL(B) TO LCD PANEL(B) (VPL-CS2) (VPL-CX1) CN001 CN706 :SMD CN816 CN817 :S-MICRO CN707 CN702 :S-MICRO CN810...
  • Page 89 Frame (2/2) Frame (2/2) TO C BOARD CN809 TO C BOARD CN808 FLASH CN406 CN403 CN405 :SMD CN401 CN402 CN105 CN103 CN104 CN123 CN102 CN101 :SMD TO GB BOARD TO GA BOARD CN707 CN605 CN201 CN071 :SMD B-SS1707<...>-KESSEN VPL-CS2/CX1...

  • Page 90: Schematic Diagrams And Printed Wiring Boards

    D135 * C-4 R118 R146 FL104 TP101 IC105 TP102 FL105 X101 C115 FL103 X102 X103 *:B Side mount R126 D105 NF Board CN071 -A SIDE- -B SIDE- SUFFIX: -14 SUFFIX: -14 -A SIDE- -B SIDE- SUFFIX: -12 SUFFIX: -12 VPL-CS2/CX1...
  • Page 91 RD5.6SB-T1 :CHIP R140 R131 IC121 B:CHIP :CHIP GP1U28Y :CHIP C137 DAT/RI SIRCS RECEIVE 100p (1/2) CH:CHIP JL129 FB130 C127 BK2125HM601 C125 R133 R134 C126 FB137 D128 100p 100p CH:CHIP :CHIP RD5.6SB-T1 :CHIP (VIDEO INPUT,MOUSE CONNECTOR) :CHIP CH:CHIP B:CHIP B-SS1697<...>-QA.-P1 VPL-CS2/CX1...
  • Page 92 RD5.6SB-T1 FB128 BK2125HM601 C124 B TYPE USB FB125 D124 D125 J122 FBMH3216HM501NT D130 UDZ-TE-17-3.9B UDZ-TE-17-3.9B B:CHIP FB126 UDZ-TE-17-3.9B :CHIP JL130 FB132 D136 BK2125HM601 D129 UDZ-TE-17-3.9B (2/2) FB131 R126 FBMH3216HM501NT FB134 FB133 :CHIP (A/B USB CONNECTOR) :CHIP B-SS1697<...>-QA-P2 S-80842ANNP (IC124) VPL-CS2/CX1...
  • Page 93 LOGICAL OPERATION 4fsc R G B – ROUT VBLK D-Color Picture GOUT VTIM Bright Clamp PHASE BOUT SSCP COMPARATOR ABL-REQ Clamp Clamp ABL-MUTE PLSL CKSL BA Board Waveforms 1.6 Vp-p 1.6 Vp-p 1.6 Vp-p TP271 [V-R] TP272 [V-G] TP273 [V-B] VPL-CS2/CX1...
  • Page 94 0.01 R276 0.01 :CHIP B:CHIP :CHIP R280 :CHIP :CHIP B:CHIP C296 R291 :CHIP 0.01 :CHIP B:CHIP :CHIP COLOR DECODER C295 C292 C293 R294 0.01 C297 0.01 0.01 B:CHIP R,G,B DECODER B:CHIP B:CHIP :CHIP B:CHIP D.COMB C294 0.01 B:CHIP B-SS1697<...>-BA. VPL-CS2/CX1...
  • Page 95 6.4 Vp-p HSOUT CLAMP *:B Side mount * A-2 GENERATOR Q401 TP401 [VSI] TP406 [PICLK] S-80828ANNP (IC420) CKINV Q402 * A-2 CKEXT Q403 * G-1 CONTROL REFIN Q404 * G-1 Q405 * B-1 FILT SDA SCL A0 A1 PWRON REFOUT VPL-CS2/CX1...
  • Page 96 . Refer to page 8-9 for Waveforms . Refer to page 8-9 for IC Block Diagrams CN401 R401 1/16W :CHIP NOTE:* 15K-CS TO(1/4) 3.3V-3 MODEL TO QA BOARD CN103 VPL-CS2 VPL-CX1 IC401(6/6) REF.NO TO(2/4),(4/4) 5V-3 74VHC14MTCX FB401 A+5V BK1608TS601 R410 47 1/16W:RN-CP...
  • Page 97 1.2k 1/16W B:CHIP APA CS :RN-CP B:CHIP B:CHIP SCLK R473 1/16W RB412 :CHIP 100*4 RB411 C471 C475 C473 C474 100*4 C472 0.01 0.22 B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP (2/4) FROM(1/4) B AD COAST TO(3/4) (A/D CONVERTER,APA) B-SS1707<...>-B..-P2 8-11 8-11 VPL-CS2/CX1...
  • Page 98 61 62 63 64 G AD FROM(2/4) C514 B AD B:CHIP TO(2/4),(4/4) C525 FROM(2/4) +3.3V B:CHIP +3.3V +3.3V C526 C530 C533 C527 C528 C529 C532 C531 (3/4) B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP (SCAN CONVERTER,SDRAM) B-SS1707<...>-B..-P3 8-12 8-12 VPL-CS2/CX1...
  • Page 99 B (4/4) . Refer to page 8-9 for Printed Wiring Board . Refer to page 8-9 for Waveforms . Refer to page 8-9 for IC Block Diagrams 3.3V NOTE:* F+5V 3.3V-2 MODEL VPL-CS2 VPL-CX1 REF.NO Q403 F-CL X404 13.08384MHz 17.26272MHz 2SA1213Y-TE12L...
  • Page 100 IC826 D801 TP816 IC827 * D-1 D802 TP817 IC829 D803 TP818 IC830 * C-1 D804 TP820 * C-1 IC831 D805 TP821 IC833 D806 * C-1 TP822 IC834 D807 * C-1 TP823 IC835 D812 TP824 *:B Side mount 8-14 8-14 VPL-CS2/CX1...
  • Page 101 C (1/5) C (1/5) . Refer to page 8-14 for Printed Wiring Board . Refer to page 8-20 for Waveforms . Refer to page 8-20 for IC Block Diagrams For VPL-CS2 CN801 15.5V IC801 +12V PQ20VZ1U C801 :SMD +15.5V IC802...
  • Page 102 DVDD1 R1135 C1039 JL908 1SS355 1.8k DDOUT05 OLIM 1/16W 6.3V :RN-CP :AL-CP R1136 C850 C851 IC835 2.7k TL431CPK IC834 1/16W LMV358MMX SHUNT REG :RN-CP B:CHIP B:CHIP VOLTAGE REF [VPL-CS2] (2/5) C1029 TIMING GENERATOR, B:CHIP UF ADJUST B-SS1707<...>-C..-P2 8-16 8-16 VPL-CS2/CX1...
  • Page 103 DGND PGND R991 CLK-IN VID10 SH-OUT4 R992 CLK-IN VID11 SH-OUT5 R993 VVDD VID12 C905 SH-OUT6 TEST 5V-2 9 10 11 12 13 14 15 16 R996 R997 [VPL-CS2] (3/5) R998 LCD DRIVER(G) 12CH DAC TO(2/5) FROM(2/5),(4/5) B-SS1707<...>-C..-P3 8-17 8-17 VPL-CS2/CX1...
  • Page 104 R1124 R1083 TEST TEST 9 10 11 12 13 14 15 16 5V-2 9 10 11 12 13 14 15 16 5V-2 R1127 R1128 R1129 R1087 R1088 R1086 1/16W :CHIP TO(2/5),(3/5) TO(2/5),(3/5) (4/5) [VPL-CS2] (LCD DRIVER(B),(R)) B-SS1707<...>-C..-P4 8-18 8-18 VPL-CS2/CX1...
  • Page 105 1/16W 1/16W R1044 1/16W R1041 :CHIP :CHIP 3.3k :CHIP 100k 1/16W 1/16W :CHIP 12.7 :CHIP R1047 12.9 1/16W C965 :CHIP Q817 AUDIO-MUTE 2SC2712 :AL-CP MUTE FROM(1/5) APCE APCE [VPL-CS2] (5/5) A-SCLK A-SCLK (AUDIO AMP) SDAT SDAT B-SS1707<...>-C..-P5 8-19 8-19 VPL-CS2/CX1...
  • Page 106 C Board Waveforms CXA2112R-T6 (IC819, 826, 829 : VPL-CS2) CXA1846BN (IC825) (IC819, 820, 826, 827, 829, 830 : VPL-CX1) 2.4 Vp-p 2.4 Vp-p 2.4 Vp-p 4.4 Vp-p – 8dB STEP 1dB STEP TP806 [R] TP807 [G] TP808 [B] TP803 [VD]...
  • Page 107 1/16W :RN-CP SYNC CN806 :SMD R875 SUB 5V 1/16W JL812 :CHIP VISCA R876 JL813 1/16W :CHIP EXT SW EXT SW [VPL-CX1] (1/5) R877 100 1/16W :CHIP D/A CONVERTER D813 DTZ-TT11-5.1 RGB AMP D814 D812 DTZ-TT11-5.1 DTZ-TT11-5.1 B-SS1708<...>-C..-P1 8-21 8-21 VPL-CS2/CX1...
  • Page 108 R1135 C1039 JL908 D816 1.8k DDOUT05 OLIM 1SS355 1/16W 6.3V :RN-CP :AL-CP IC835 R1136 C850 C851 TL431CPK 2.7k SHUNT REG 1/16W IC834 :RN-CP LMV358MMX [VPL-CX1] B:CHIP B:CHIP (2/5) VOLTAGE REF TIMING GENERATOR, UF ADJUST C1029 B:CHIP B-SS1708<...>-C..-P2 8-22 8-22 VPL-CS2/CX1...

  • Page 109: C (For Vpl-Cs2)

    SH-OUT5 R993 VVDD VID12 :CHIP C905 SH-OUT6 0.47 TEST F:CHIP [VPL-CX1] 9 10 11 12 13 14 15 16 5V-2 (3/5) R997 R996 R998 LCD DRIVER(G) 1/16W 1/16W 1/16W :CHIP :CHIP :CHP 12CH DAC FROM(2/5,4/5) TO(2/5) B-SS1708<...>-C..-P3 8-23 8-23 VPL-CS2/CX1...
  • Page 110 9 10 11 12 13 14 15 16 5V-2 9 10 11 12 13 14 15 16 5V-2 R1128 R1129 R1127 R1086 R1087 R1088 1/16W 1/16W 1/16W 1/16W 1/16W :CHIP 1/16W :CHIP :CHIP :CHIP :CHIP :CHIP TO(2/5,3/5) TO(2/5,3/5) [VPL-CX1] (4/5) (LCD DRIVER(B),(R)) B-SS1708<...>-C..-P4 8-24 8-24 VPL-CS2/CX1...
  • Page 111 1/16W Q816 1/16W R1044 :CHIP :CHIP :CHIP 2SA1162 3.3k 1/16W MUTE :CHIP R1047 1/16W C965 R1041 :CHIP 100k AUDIO-MUTE 1/16W Q817 :AL-CP :CHIP 2SC2712 MUTE FROM(1/5) APCE APCE A-SCLK [VPL-CX1] A-SCLK (5/5) SDAT SDAT (AUDIO AMP) B-SS1708<...>-C..-P5 8-25 8-25 VPL-CS2/CX1...
  • Page 112 SIRCS NR S009 S010 S011 S012 DAP202K DAP202K DAP202K DAP202K JL010 PROTECT PROTECT PROTECT PROTECT VOL+ VOL- RESET C001 D008 R013 R014 R015 R016 B:CHIP SEC2422C 2.7k 2.2k 1.5k 1.8k POWER/STBY :CHIP :CHIP :CHIP :CHIP (CONTROL PANEL) B-SS1697<...>-H.. 8-26 8-26 VPL-CS2/CX1...
  • Page 113 C718 R688 C677 R699 C624 D672 Q672 R697 C682 D619 R625 R633 R677 Q603 R680 D675 Q671 IC673 R607 R681 R719 C678 R678 R718 R676 R679 D673 R689 R675 IC671 C680 -B SIDE- R673 R632 SUFFIX: -11 8-27 8-27 VPL-CS2/CX1...
  • Page 114 4.7k :CHIP B:CHIP B:CHIP CN606 Q604 2SC2712 ACT FILT ON/OFF TO GB BOARD CN702 T-OUT12 T-OUT12 T-OUT11 ACTIVE FILTER,CONTROL ACTIVE FILTER GND 2 GND 2 MAIN CONVERTER,SUB CONVERTER GND 2 FAN DRIVE,DC-DC CONVERTER +18V GND 2 B-SS1707<...>-GA. 8-28 8-28 VPL-CS2/CX1...
  • Page 115 D2FS6-TA GND 2 C776 GND 2 R776 GND 2 C740 GND 2 GND 2 1/2W :CHIP GND 2 CN707 TO QA BOARD CN102 R777 C772 R775 C769 C773 1500p 1500p 1/2W B:CHIP B:CHIP :CHIP (DC/DC CONVERTER) B-SS1707<...>-GB. 8-29 8-29 VPL-CS2/CX1...
  • Page 117 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer : Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to...
  • Page 118 English 00IZ26-1 Sony Corporation Printed in Japan Communication System Solutions Network Company 9-929-686-01 ©2000.9...

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