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Toro 74240 Operator's Manual
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Toro 74240 Operator's Manual

Toro 74240 Operator's Manual

With 62" sfs side discharge mower
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Z286E
Z–Master with 62 SFS Side Discharge Mower
Model No. 74240—210000001 & Up
Operator's Manual
Pour obtenir gratuitement une version en français de ce manuel, écrivez à l'adresse
ci-dessous. N'oubliez pas d'indiquer les numéros de modèle et de série de votre produit.
The Toro Company, Attn: Parts Dept., 8111 Lyndale Ave S, Bloomington, MN 55420–1196
Form No. 3326–677
English (EN)

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Summary of Contents for Toro 74240

  • Page 1 Pour obtenir gratuitement une version en français de ce manuel, écrivez à l’adresse ci-dessous. N’oubliez pas d’indiquer les numéros de modèle et de série de votre produit. The Toro Company, Attn: Parts Dept., 8111 Lyndale Ave S, Bloomington, MN 55420–1196 English (EN)

  • Page 2: Table Of Contents

    ....Parking Brake Adjustment ....2000 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved...

  • Page 3: Introduction

    Danger signals an extreme hazard that will cause serious injury or death if the recommended precautions are not All of us at Toro want you to be completely satisfied with followed. your new product, so feel free to contact your local...

  • Page 4: Safety

    Operation CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the Never run an engine in an enclosed area. instruction may result in personal injury or death. Only operate in good light, keeping away from holes and hidden hazards. Safe Operating Practices Be sure all drives are in neutral and parking brake is The following instructions are from ANSI standard...

  • Page 5: Toro Mower Safety

    If you cannot back up the slope or if you feel The following list contains safety information uneasy on it, do not mow it. specific to Toro products or other safety information that you must know that is not included in the ANSI standards.
  • Page 6 Follow the manufacturer’s recommendations for wheel Battery acid is poisonous and can cause burns. Avoid weights or counterweights to improve stability. contact with skin, eyes and clothing. Protect your face, eyes and clothing when working with a battery. Use extra care with grass catchers or other attachments.

  • Page 7: Slope Chart

    Slope Chart...

  • Page 9: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Top Of Console Under Seat (Part No. 103–0245) On Control Panel (Part No.
  • Page 10 Below Center Of Console On Front Console (Part No. 103–0261) (Part No. 98-4387) On Rubber Flap Behind Seat (Part No. 103–0368) Under Footrest (Part No. 1–633766) On Rubber Flap Behind Seat (Part No. 1–633462) Under Footrest And (3) Near Deck Mower Spindles On Top Of Right Engine (Part No.
  • Page 11 On Top Of Hydraulic On Hydraulic Reservoir Reservoir Mounting Bracket (Part No. 1–523552) (Part No. 1–513929) On Tilt Switch On Panel Behind Left-hand (Part No. 1–643401) Fuel Tank (Part No. E643288) On Deck Support Frame (Part No. 1–633818) On Z–Stand (Part No.
  • Page 12 Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.

  • Page 13: Gasoline And Oil

    Gasoline and Oil Warning Gasoline is harmful or fatal if swallowed. Recommended Gasoline Long–term exposure to vapors can cause serious injury and illness. Use UNLEADED Regular Gasoline suitable for automotive use (85 pump octane minimum). Leaded Avoid prolonged breathing of vapors. regular gasoline may be used if unleaded regular is not Keep face away from nozzle and gas tank or available.

  • Page 14: Assembly

    Read before operating machine Engine Operator’s Manual Parts Catalog Registration card Fill out and return to Toro Install Drive Wheels 1. Uncrate mower. 2. Remove wheel nuts from rear wheel hubs. 3. Align holes. Mount drive wheels with the valve stem to the outside of the traction unit.

  • Page 15: Install Motion Control Levers

    Install Motion Control Levers Installing Seat 1. Remove the (4) 3/8-16 x 1 (26 mm) bolts and (4) 3/8 1. Remove seat from crate. spring washers which attach the motion control levers 2. Position seat on the studs in the adjustable tracks to the control arm shafts for shipping (Fig.

  • Page 16: Install Battery

    Danger Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and robber gloves to protect your hands. Fill the battery where clean water is always available for flushing the skin.

  • Page 17: Installing Air Cleaner

    4. Secure cables with (2) 1/4 x 3/4 (19 mm) bolts 1/4 washers and 1/4 locknuts (Fig. 8). 5. Slide the red terminal boot onto the positive (red) battery post. 6. Secure battery with J-bolts, hold down clamp and (2) 1/4 washers and (2) 1/4 wing nuts (Fig.

  • Page 18: Greasing The Bearings

    7. Install cap on filler neck. Figure 11 1. Spindles Figure 10 1. Cap 3. Fluid level—full 2. Baffle Check Side Discharge Chute Remove plastic tie holding side discharge chute up and Warning lower into place. Hydraulic fluid escaping under pressure can Check the Leveling of Mower penetrate skin and cause injury.

  • Page 19: Operation

    Controls Operation Become familiar with all the controls (Fig. 1) before you start the engine and operate the machine. Think Safety First Please carefully read all the safety instructions on pages 3–8. Knowing this information could help you, your family, pets or bystanders avoid injury. The use of protective equipment, such as but not limited to, for eyes, ears, feet and head is recommended.

  • Page 20: Starting And Stopping The Engine

    Releasing the Parking Brake 1. Push forward and down on the parking brake lever to release the parking brake (Fig. 2). The parking brake is “DISENGAGED” and the lever rests against the brake stop. m–4201 Figure 3 1. PTO—On 2. PTO—Off m–4163 Figure 2 1.

  • Page 21: Operating The Power Take Off (Pto)

    Operating the Power Take Off Understanding the Safety Interlock System (PTO) The safety interlock system is designed to prevent the The power take off (PTO) switch engages and disengages engine from starting unless: power to the electric clutch. You are sitting on the seat Engaging the PTO The parking brake is “ENGAGED”...

  • Page 22: Driving Forward Or Backward

    Driving Forward or Backward Backward 1. Move levers to the center, unlocked position. The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the 2. To go backward, slowly pull the motion control levers throttle control in the “FAST” position for best rearward (Fig.

  • Page 23: Fuel Tanks

    If the malfunction indicator light (MIL) illuminates the electronic control unit (ECU) has detected a problem or fault in the electronic fuel injection (EFI) system. Once the MIL illuminates, initial trouble shooting checks should be made. Refer to Troubleshooting on page 53 under the MIL section.

  • Page 24: Positioning The Seat

    m–4161 Figure 11 Figure 12 1. Gage wheel 4. Flange nut 1. Seat suspension knob 2. Seat position adjustment 2. Stud 5. Wheel nut and washer. Do not remove. 3. Spring disk Pushing the Machine by Hand Positioning the Seat Important Always push the machine by hand.

  • Page 25: Transporting Machines

    Loading Machines Use extreme caution when loading units on trailers or trucks. One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit. The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward.

  • Page 26: Using The Z-Stand

    2. Press on lift assist while pulling up on height–of–cut lever (Fig. 14). Figure 15 Figure 14 1. Z–Stand (rest position) 3. Raise up and twist 1. Lift Assist Lever 2. Latch 4. Bottom of slot 3. Swing stand foot out front and slide stand towad Using the Z–Stand machine, into the bottom of slot (Fig.

  • Page 27: Tips For Mowing Grass

    If a blade is damaged or worn, replace it immediately with a genuine TORO replacement blade. Mowing Direction Alternate mowing direction to keep the grass standing straight.

  • Page 28: Maintenance

    Maintenance Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Change engine oil After First Use Check hydraulic fluid level Change hydraulic filter Check engine oil level Check safety system Each Use Air cleaner filter minder Clean cooling systems Clean mower housing Check cutting blades Every 5 Hours Grease blade spindle bearings...

  • Page 29: Cutting Blades

    File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine TORO replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand.
  • Page 30 Blades must be replaced if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum m–1855 performance and continued safety conformance of the machine, use genuine TORO replacement blades. Figure 22 Replacement blades made by other manufacturers may 1. Blade 2.

  • Page 31: Air Cleaner

    Figure 23 1. Sail area of blade 4. Blade bolt Figure 24 2. Blade 5. Cone toward bolt head 1. Filter minder 2. Button (push to reset) 3. Spring disk Removing the Filter Air Cleaner 1. Disengage the power take off (PTO), set the parking Primary Filter: Replace when Filter Minder reaches brake, and turn the ignition key to “OFF”...

  • Page 32: Engine Oil

    Oil Type: Detergent oil (API service SG, SH, SJ or higher) Crankcase Capacity: w/filter, 2.1 qt. (2 l) Viscosity: See table below USE THESE SAE VISCOSITY OILS 10W–30 5W–20, 5W–30 Figure 25 1. Latches 4. Primary filter –20 2. Air cleaner cover 5.

  • Page 33: Spark Plug

    Change Oil Filter Replace the oil filter every 200 hours or every other oil change. Note: Change oil filter more frequently when operating conditions are extremely dusty or sandy. 1. Drain the oil from the engine; refer to Changing/Draining Oil, page 33. 2.

  • Page 34: Electronic Fuel Injection System

    Removing the Spark Plug 1. Disengage the power take off (PTO) and turn the ignition key to “OFF” to stop the engine. Move levers to neutral locked position and apply parking brake. 0.030 in. Remove the key. (0.76 mm) 2. Pull the wire(s) off the spark plug(s) (Fig. 29). Now clean around the spark plug(s) to prevent dirt from falling into the engine and potentially causing damage.

  • Page 35: Fuel Filters

    Fuel Filters Warning Important Removal of hose clamps requires special pliers. Contact an Authorized Kohler Service Dealer for Fuel system components are under high pressure. ordering pliers. Use of improper components can result in system failure, gasoline leakage and possible explosion. Replacing the Low Pressure Fuel Filter Use only approved fuel lines, hose clamps and fuel filters for high pressure systems.

  • Page 36: Servicing The Spark Arrester

    1. Park the machine on a level surface, to assure fuel tank Grease Type: General-purpose grease. drains completely. Then disengage the power take off (PTO), set the parking brake, and turn the ignition key How to Grease to “OFF” to stop the engine. Remove the key. 1.

  • Page 37: Greasing The Bearings

    Where to Add Light Oil or Spray Greasing the Bearings Lubrication The cutting unit must be lubricated daily; refer to the Lubricate the machine in the following areas with spray Recommended Maintenance Schedule, page 28. Grease type lubricant or light oil. Lubricate every 160 hours. with No.

  • Page 38: Tire Pressure

    7. Tighten nut until the next set of slots line up with the hole in the shaft (Fig. 37). Ó Ó 8. Replace cotter pin. Ó Ó Ó Ó Ó Ó Ó Ó Figure 35 1. Engine screen 2. Oil cooler Figure 37 Tire Pressure 1.

  • Page 39: Hydraulic System

    Hydraulic System Warning Checking the Hydraulic Fluid Hydraulic fluid escaping under pressure can Check the hydraulic fluid level before engine is first penetrate skin and cause injury. started. If hydraulic fluid is injected into the skin it Check the hydraulic fluid level after first 8 operating must be surgically removed within a few hours hours.

  • Page 40: Adjusting Motion Controls

    Check Hydraulic Lines 5. Install replacement hydraulic filter onto the filter adapter. Do not tighten. After every 100 operating hours, check hydraulic lines and 6. Remove plastic bag from tank opening and allow filter hoses for leaks, loose fittings, kinked lines, loose to fill with hydro fluid.
  • Page 41 5. Apply slight rearward pressure on the motion control Warning lever, turn the head of the adjustment bolt in the appropriate direction until lever is centered in neutral lock position (keeping rearward pressure on the lever Engine must be running so motion control will keep the pin at the end of the slot and allow the adjustment can be performed.

  • Page 42: Replacing The Pump Drive Belt

    Replacing the Pump Drive Belt Check pump drive belt for wear after every 50 hours of operation. 1. Pull spring loaded idler down and remove traction belt from the engine and hydro pump pulleys (Fig. 43). Remove belt between pulleys. 2.

  • Page 43: Battery

    1. Raise the seat to gain access to fuse holder (Fig. 46). parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent 2. To replace fuses pull out on the fuse to remove it corrosion.

  • Page 44: Mower Leveling

    2. Remove the filler caps from the battery and connect a 6. Loosen four (4) top chain bolts in slots. Check the 3 to 4 amp battery charger to the battery posts. Charge length of the rod/swivel assemblies. Distance from the battery at a rate of 4 amperes or less for 4 hours outside of rear swivel to outside of front swivel should (12 volts).

  • Page 45: Clean Under Deck

    3. Adjust by turning nut in front of each spring (Fig. 50). 4. Install the new deck belt around the spindle pulleys, Clockwise will shorten spring; counterclockwise will belt guide, the idler pulley, and in the lower groove of lengthen spring. the center spindle pulley (Fig.
  • Page 46 5. Install clutch retaining strap and plug clutch terminal 7. If adjustment is required, loosen the fixed idler on into main wire harness (Fig. 52). right support plate and move up or down in adjustment slot. To relieve belt tension lift up on spring loaded idler.

  • Page 47: Replacing The Grass Deflector

    11. Rotate the belt guide, on rear of the mower, so it is 1/8 –1/4 (3–7 mm) away from the vertical side of the PTO belt (Fig. 56). Figure 56 Figure 57 1. Belt guide 3. 1/8 –1/4 (3–7 mm) 1.
  • Page 48 Management and disposal practices must be within relevant federal, state or local laws. Return the switch to your Toro dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling.

  • Page 49: Wiring Diagram

    Wiring Diagram...

  • Page 50: Cleaning And Storage

    Cleaning and Storage B. Run engine to distribute conditioned fuel through the fuel system (5 minutes). 1. Disengage the power take off (PTO), set the parking C. Stop engine, allow to cool and drain the fuel tank; brake and turn the ignition key to “OFF” to stop the refer to Fuel Tank, page 35.

  • Page 51: Troubleshooting

    Troubleshooting Problem Possible Causes Corrective Action Starter does not crank 1. Blade control (PTO) is 1. Move blade control (PTO) to ENGAGED. DISENGAGED. 2. Parking brake is not on. 2. Set parking brake. 3. Operator is not seated. 3. Sit on the seat. 4.
  • Page 52 Problem Possible Causes Corrective Action Machine does not drive. 1. Traction belt is worn, loose or 1. Contact Authorized Service broken. Dealer. 2. Traction belt is off pulley. 2. Contact Authorized Service Dealer. 3. Hydro fluid level low. 3. Add hydro fluid to reservoir. Abnormal vibration.
  • Page 53 Problem Possible Causes Corrective Action Malfunction Indicator Light (MIL) 1. Old gas in gas tank or fuel shut 1. Use new gas and ensure shut comes on. off valve not open completely. off valve is open. 2. Fuel tank vent cap is blocked. 2.

  • Page 56: The Toro Total Coverage Guarantee

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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Z286e z–master

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