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Toshiba TS3000 Series Instruction Manual
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Toshiba TS3000 Series Instruction Manual

Robot controller
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INSTRUCTION MANUAL
OPERATOR'S MANUAL
• Make sure that this instruction manual is delivered to the
final user of Toshiba Machine's industrial robot.
• Before operating the industrial robot, read through and
completely understand this manual.
• After reading through this manual, keep it nearby for future
reference.
TOSHIBA MACHINE CO., LTD.
FOR
TS3SFB UNIT
Notice
STE 80862-1

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Summary of Contents for Toshiba TS3000 Series

  • Page 1 TS3SFB UNIT Notice • Make sure that this instruction manual is delivered to the final user of Toshiba Machine's industrial robot. • Before operating the industrial robot, read through and completely understand this manual. • After reading through this manual, keep it nearby for future reference.
  • Page 2 Robot Controller TS3SFB UNIT Copyright 2010 by Toshiba Machine Co., Ltd. All rights reserved. No part of this document may be reproduced in any form without obtaining prior written permission from Toshiba Machine Co., Ltd. The information contained in this manual is subject to change without prior notice to effect improvements.
  • Page 3 series Robot Controller TS3SFB UNIT Preface Structure of TS series robot controller instruction manuals: These instruction manuals were published in parts according to the application and purpose, and the name and outline of each manual are as follows: [Safety Manual] This manual contains the important information to use the robot safely and correctly.
  • Page 4 series Robot Controller TS3SFB UNIT [User Parameter Manual] This manual describes the setting procedures of the robot controller. Refer to this manual when you perform the setting of communication, I/O, and motion conditions. [Alarm Manual] This manual describes the contents, causes, and remedies of alarms. Refer to this manual when an alarm occurs.
  • Page 5 series Robot Controller TS3SFB UNIT Cautions on Safety This manual contains the important information on the robot and controller to prevent injury to the operators and persons nearby, to prevent damage to assets, and to assure correct use. Make sure that the following details (indications and symbols) are well understood before reading this manual.
  • Page 6 series Robot Controller TS3SFB UNIT [Operation] DANGER • During operation, NEVER enter the dangerous area of the robot. Otherwise, you will be injured seriously. • DO NOT leave in the working range any machinery or materials Prohibited that will hinder the operation. If the equipment goes wrong, a person nearby will be injured or involved in an accident.
  • Page 7 series Robot Controller TS3SFB UNIT CAUTION • DO NOT change the data of the system structure file. Otherwise, the robot will move abnormally, resulting in damage or an accident. Prohibited • In principle, the teaching operation should be performed outside the dangerous area of the robot.
  • Page 8 series Robot Controller TS3SFB UNIT CAUTION • Before operating the equipment, perform the following inspection. (1) Make sure that the visual appearances of the robot, controller, peripheral equipment and cables are in good condition. Mandatory (2) Make sure that no obstacle stands in or near the working range of the robot and peripheral equipment.

  • Page 9: Table Of Contents

    series Robot Controller TS3SFB UNIT Table of Contents Page Overview......................... 10 Types of Connection Lines ..................10 Power input/output ACIN2 (See 1. In 2.1 "Outline drawings.") ......10 Signal input/output SAFE (See 2. In 2.1 "Outline drawings.")......11 Signal input/output RESET (See 3. In 2.1 "Outline drawings.") ......12 Unit Outline Drawings .....................

  • Page 10: Overview

    This connector supplies power to the TS3SFB unit, and outputs power through contactors. The AC cable for connecting the TS3SFB unit to a TS3000 series controller is available as an accessory. (The standard length is 3 m.) AC cable (drawing No.: M249418) Model No.

  • Page 11: Signal Input/Output Safe (See 2. In 2.1 "Outline Drawings.")

    TS3000 series controller. The signal cable for connecting the TS3SFB unit to the TS3000 series controller is available as an accessory. (The standard length is 3 m.) SIG cable (drawing No.: M249419) Model No.

  • Page 12: Signal Input/Output Reset (See 3. In 2.1 "Outline Drawings.")

    series Robot Controller TS3SFB UNIT Signal input/output RESET (See 3. In 2.1 "Outline drawings.") This connector inputs a reset signal to each safety module in the TS3SFB unit. The connector on the connection cable side is available as an accessory. Model No.

  • Page 13: Unit Outline Drawings

    Robot Controller TS3SFB UNIT Unit Outline Drawings Outline drawings Category 3 Safety UNIT MODEL TS3SFB SER.No. TOSHIBA MACHINE CO.,LTD. MADE IN JAPAN STE 80862...

  • Page 14: Detailed Internal Drawings

    series Robot Controller TS3SFB UNIT Detailed internal drawings Magnet contactors SRM1 (for emergency stop (for emergency stop switch) safety relay module switch) K1, K2 SRM2 (for enable switch and safety Magnet contactors (for enable switch input switch) safety relay module and safety input switch) K3, K4 Safety relay modules (SRM1, SRM2): G9SA-321-T075 24V DC...

  • Page 15: Block Diagram Of The Internal Circuit

    series Robot Controller TS3SFB UNIT Block Diagram of the Internal Circuit TS3000/TS3100 controller Power for control 5 V DC output ＡＣ Servo power supply input 24 V DC output Servo driver substrate substrate: X8G1-3 ＭＣＣＢ : Ｘ8ＧＨ ＡＣ２００Ｖ Momentary interruption detection circuit PN output Motor...

  • Page 16: Operation Timings

    series Robot Controller TS3SFB UNIT Operation Timings Activation When the RESET1 and RESET2 switches are pressed with the emergency stop switches, enable switches, and safety input switches turned off, the safety relay module is reset. After this reset, the contacts of the K1 to K4 contactors are closed. Then, AC power is supplied to the servo power supply section on the X8GH (power supply module).

  • Page 17: Timing Diagram

    series Robot Controller TS3SFB UNIT Timing diagram STE 80862...

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Ts3sfb

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