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Related Manuals for Sony KDL-46Z5588
Summary of Contents for Sony KDL-46Z5588
- Page 1 SERVICE MANUAL EX2L CHASSIS MODEL COMMANDER DEST. MODEL COMMANDER DEST. KDL-46Z5588 KDL-46Z5599 RM-SD004 Chinese RM-SD004 Chinese KDL-52Z5588 KDL-52Z5599 RM-SD004 Chinese RM-SD004 Chinese RM-SD004 KDL-46/52Z5588 KDL-46/52Z5599 LCD Digital Colour TV...
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Page 2: Specifications
SPECIFICATIONS Model name KDL-52Z5588 KDL-46Z5588 KDL-52Z5599 KDL-46Z5599 System Panel System LCD (Liquid Crystal Display) Panel Analogue: D/K, I, B/G, M TV System Digital: GB20600-2006 Colour System Analogue: PAL, PAL60, SECAM, NTSC4.43, NTSC3.58 Digital: MPEG-2 MP@ML MP@HL Channel Coverage Analogue: D/K: VHF: C1 to C12, R1 to R12/ UHF: C13 to C57, R21 to R60/... - Page 3 Model name KDL-52Z5588 KDL-46Z5588 KDL-52Z5599 KDL-46Z5599 1,240 × 821 × 358 1,091 × 725 × 330 1,243 × 821 × 358 1,094 × 725 × 330 Dimensions* with Table-Top Stand (w × h × d) (mm) 1,240 × 767 × 86 1,091 ×...
- Page 4 PC input signal reference chart for (RGB) PC and HDMI IN 1, 2, 3, 4 Resolution × Vertical Horizontal Vertical Standard Signals Horizontal frequency (kHz) frequency (Hz) (Pixel) (Line) × 31.5 VESA × 37.5 VESA × 31.5 VESA × SVGA 37.9 VESA ×...
- Page 5 1) Do not press on the panel or frame edge to avoid the risk of electric shock. Replace all components with Sony parts whose part numbers 2) Do not scratch or press on the panel with any sharp objects. appear as shown in this manual or in supplements 3) Do not leave the module in high temperatures or in areas of published by Sony.
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Page 6: Safety Check-Out
SAFETY CHECK-OUT After correcting the original service problem, perform the Leakage Test following safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part 1. -
Page 7: Self Diagnosis Function
SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur. - Page 8 DISPLAY OF STANDBY LIGHT FLASH COUNT 2 sec KDL-52Z5588/46Z5588 STANDBY INDICATOR KDL-52Z5599/46Z5599 STANDBY INDICATOR STOPPING THE STANDBY FLASH Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY LED for flashing. SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off”...
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Page 9: Table Of Contents
SPECIFICATIONS ............ 2 3-1. BLOCK DIAGRAM ..........3-1 SAFETY CHECK-OUT ..........6 3-2. CIRCUIT BOARDS LOCATION ......3-2 (1) KDL-46Z5588/46Z5599 ........3-2 SELF DIAGNOSIS FUNCTION ........ 7 (2) KDL-52Z5588/52Z5599 ........3-2 4. EXPLODED VIEWS ........4-1 TABLE OF CONTENTS ........... 9 4-1. -
Page 10: Disassembly
SECTION 1 DISASSEMBLY 1-1. KDL-46Z5588/46Z5599 1-1-1. REAR COVER REMOVAL 3 Two screws (+BVTP 3X12) 2 Five screws 1 Eight screws (+PSW M5X12) (+BVTP 4X16) 4 Rear cover (46) 2 Two screws (+PSW M5X12) Note: Please note that replacing the rear cover, refer to “APPENDIX/1. REMOVAL AND INSTALLATION OF REAR COVER PROCEDURE”. -
Page 11: Switch Unit Removal
KDL-46Z5588/46Z5599 1-1-3. SWITCH UNIT REMOVAL 1 Switch unit 2 Power switch Note: Please note that replacing switch unit, refer to “APPENDIX/2. REMOVAL OF SWITCH UNIT PROCEDURE” 1-1-4. D1N BOARD AND POWER UNIT (G7N) REMOVAL 1 Two screws 4 Four screws... -
Page 12: Ba And D2N Boards Removal
KDL-46Z5588/46Z5599 1-1-5. BA AND D2N BOARDS REMOVAL 6 Side jack bracket 7 Eight screws 1 Two screws (+PSW M3X8) (+PSW M3X8) 4 Two screws (+PSW M3X8) 2 D2N board 8 BA board 4 One screw 3 Insulating sheet (+PSW M3X8) -
Page 13: Ac Inlet And Frame Removal
KDL-46Z5588/46Z5599 1-1-7. AC INLET AND FRAME REMOVAL KDL-46Z5599 KDL-46Z5588 1 Two screws 2 Under cover 1 Two screws (+BVTP 4X16) 2 Under cover (+BVTP 4X16) 3 One screw (+KTT 3X10 (S TYPE)) 7 One screw 5 One screw (+PSW M5X12) -
Page 14: Kdl-52Z5588/52Z5599
1-2. KDL-52Z5588/52Z5599 1-2-1. REAR COVER REMOVAL 3 Two screws (+BVTP 3X12) 1 Fourteen screws (+BVTP 4X16) 2 Five screws (+PSW M5X12) 4 Rear cover (52) 2 Two screws (+PSW M5X12) Note: Please note that replacing the rear cover, refer to “APPENDIX/1. REMOVAL AND INSTALLATION OF REAR COVER PROCEDURE”. -
Page 15: Switch Unit Removal
KDL-52Z5588/52Z5599 1-2-3. SWITCH UNIT REMOVAL 1 Switch unit 2 Power switch Note: Please note that replacing switch unit, refer to “APPENDIX/2. REMOVAL OF SWITCH UNIT PROCEDURE” 1-2-4. D3N BOARD AND POWER UNIT (G7N) REMOVAL 1 Two screws (+PSW M3X8) 4 Four screws 2 D3N board (+PSW M3X8) 3 Insulating sheet... -
Page 16: Ba And D4N Boards Removal
KDL-52Z5588/52Z5599 1-2-5. BA AND D4N BOARDS REMOVAL 6 Side jack bracket 7 Eight screws (+PSW M3X8) 1 Two screws 4 Two screws (+PSW M3X8) (+PSW M3X8) 2 D4N board 8 BA board 3 Insulating sheet (52D) 4 One screw (+PSW M3X8) 5 Read wire with connector (LVDS) 1-2-6. -
Page 17: Ac Inlet And Frame Removal
KDL-52Z5588/52Z5599 1-2-7. AC INLET AND FRAME REMOVAL 2 Under cover 1 Two screws (+BVTP 4X16) 7 Three screws 3 One screw (+PSW M5X12) 0 VESA bracket (+KTT 3X10 (S TYPE)) 5 One screw (+PSW M5X12) 9 VESA bracket 6 AC inlet bracket 4 AC inlet filter 8 Bottom frame qa VESA bracket... -
Page 18: Troubleshooting
SECTION 2 TROUBLESHOOTING 2-1. TRIAGE CHART KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 19: Flow Chart
2-2. FLOW CHART START Does the power led stay on when the TV is 2-3. No Power switched on ? Is the standby led 2-4. Standby Led Blink blink ? Is the picture and 2-5. No Picture sound OK ? 2-6. -
Page 20: Power
2-3. NO POWER No Power Check 88-132VAC AC Cable or AC Inlet inlet on POWER Unit (G7N) Check 3.3V_DC POWER Unit (G7N) CN1303 3pin on BA Board Does Power Button SWITCH Unit work ? BA Board KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 21: Standby Led Blink
2-4. STANDBY LED BLINK 2 times Blinkings 2 times blinkings Replace POWER Unit (G7N) POWER Unit (G7N) BA Board 5 times Blinkings 5 times blinkings Replace BA Board BA Board 6 times Blinkings 6 times blinkings Replace D1N/D2N/D3N/D4N D1N/D2N/D3N/D4N Board * Board * Replace BA Board... -
Page 22: Times Blinkings
7 times Blinkings 7 times blinkings Replace BA Board BA Board 8 times Blinkings Refer to 2-6. NO SOUND 10 times Blinkings 10 times blinkings Replace BA Board BA Board 12 times Blinkings 12 times blinkings Replace BA Board BA Board LCD Panel KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 23: Times Blinkings
13 times Blinkings 13 times blinkings Replace D1N/D2N/D3N/D4N D1N/D2N/D3N/D4N Board * Board * Replace BA Board BA Board * : D1N/D2N Board (46") LCD Panel D3N/D4N Board (52") 14 times Blinkings 14 times blinkings Replace BA Board BA Board LCD Panel KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 24: Picture
2-5. NO PICTURE No Picture All inputs have Back light BA Board turn on ? problem ? Check LVDS Harness connection BA Board LCD Panel HDMI input BA Board problem ? Analog channel BA Board problem ? Digital channel BA Board problem ? BA Board KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 25: Sound
2-6. NO SOUND No Sound Speaker UI of audio setting Only Speaker out ? correct ? Volume, BA Board TV Speaker Set correct reset by menu HDMI input BA Board problem ? Analog channel BA Board problem ? Digital channel BA Board problem ? BA Board... -
Page 26: Diagrams
SECTION 3 DIAGRAMS 3-1. BLOCK DIAGRAM KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 27: Circuit Boards Location
3-2. CIRCUIT BOARDS LOCATION (1) KDL-46Z5588/46Z5599 D1N Board POWER unit (G7N) SWITCH Unit D2N Board HSN Board (KDL-46Z5588) BA Board HL1A Board (KDL-46Z5588) HL5 Board (KDL-46Z5599) Illumination module (2) KDL-52Z5588/52Z5599 D3N Board POWER Unit (G7N) D4N Board SWITCH Unit HSN Board... -
Page 28: Exploded Views
SECTION 4 EXPLODED VIEWS NOTE: • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum. -
Page 29: Kdl-46Z5588/46Z5599
DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 ! 4-137-138-01 REAR COVER (46) (KDL-46Z5588) 2-580-607-01 SCREW, +PSW M5X12 ! 4-137-765-31 REAR COVER (46) (KDL-46Z5599) 4-130-329-01 COVER, ECS (S) A-1717-792-A STAND ASSY (L3A) 3-283-459-11 COVER, ECS... -
Page 30: Chassis-1
2-596-649-01 +KTT 3X10 (S TYPE) 2-580-592-01 SCREW, +PSW M3X8 ! 1-822-615-11 AC INLET FILTER ! 4-146-929-01 A-1724-552-A BA COMPL (KDL-46Z5588) UNDER, COVER (40/46) (KDL-46Z5588) A-1730-137-A BA COMPL (KDL-46Z5599) ! 4-128-561-01 UNDER COVER (40/46) (KDL-46Z5599) * 4-130-543-01 BRACKET, SIDE JACK 2-580-640-01... -
Page 31: Chassis-2
SHEET, RADIATION (T-CON SLIM) 1-858-222-22 LOUDSPEAKER (4.5X12CM) 1-487-239-11 ILLUMINATION MODULE 4-146-928-01 GUIDE, LIGHT (KDL-46Z5588) A-1711-445-A HL5 MOUNT (KDL-46Z5599) A-1671-628-A HL1A MOUNT (KDL-46Z5588) A-1671-630-C HSN MOUNT (KDL-46Z5588) 1-487-334-11 SWITCH UNIT 109 ! 1-798-233-11 POWER SWITCH 4-121-954-02 STAY, TOP KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 32: Connector Assy
* 1-910-057-12 HARNESS ASSY (1) 1-836-743-11 CONNECTOR ASSY 1-836-902-11 READ WIRE WITH CONNECTOR * 1-910-057-08 CONNECTOR ASSY 8P (LVDS) * 1-910-057-18 CONNECTOR ASSY 12P * 1-910-057-15 HARNESS ASSY (2) (KDL-46Z5588) 1-910-057-14 HARNESS ASSY (2) (KDL-46Z5599) 1-836-854-11 CONNECTOR ASSY KDL-46/52Z5588, 46/52Z5599 (CH) -
Page 33: Kdl-52Z5588/52Z5599
4-2. KDL-52Z5588/52Z5599 4-2-1. REAR COVER AND STAND ASSY Note: Please note that replacing the rear cover, refer to “APPENDIX/1. REMOVAL AND INSTALLATION OF REAR COVER PROCEDURE”. REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 X-2348-228-1 STAND ASSY (LL3A) 2-580-607-01... -
Page 34: Chassis-1
KDL-52Z5588/52Z5599 4-2-2. CHASSIS-1 Note: 1. Please note that replacing switch unit, refer to “APPENDIX/2. REMOVAL OF SWITCH UNIT PROCEDURE” 2. Please note that replacing top stay, refer to “APPENDIX/3. REMOVAL AND INSTALLATION OF TOP STAY PROCEDURE”. 3. Please note that when replacing the LCD Panel, be sure to remove the heat sink (T-CON SLIM) and radiation sheet (T-CON SLIM) from the original LCD panel and then attach them to a new LCD panel. -
Page 35: Chassis-2
KDL-52Z5588/52Z5599 4-2-3. CHASSIS-2 Note: 1. Please note that replacing switch unit, refer to “APPENDIX/2. REMOVAL OF SWITCH UNIT PROCEDURE” 2. Please note that replacing top stay, refer to “APPENDIX/3. REMOVAL AND INSTALLATION OF TOP STAY PROCEDURE”. 3. Please note that when replacing the LCD Panel, be sure to remove the heat sink (T-CON SLIM) and radiation sheet (T-CON SLIM) from the original LCD panel and then attach them to a new LCD panel. -
Page 36: Connector Assy
KDL-52Z5588/52Z5599 4-2-4. CONNECTOR ASSY T-CON D4N BOARD D3N BOARD CN6703 CN6650 CN6903 CN101 CN100 CN6600 CN6850 CN6701 CN6702 CN6800 CN6502 CN5503 CN6201 CN6501 CN6203 CN1301 CN4501 CN1300 CN6202 CN7201 CN6204 POWER UNIT (G7N) BA BOARD CN6104 CN6206 CONNECTOR CONNECTOR AC INLET P SW CONNECTOR CONNECTOR... -
Page 37: Packing Materials
4-3. PACKING MATERIALS 4-3-1. KDL-46Z5588/46Z5599 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 1-487-403-11 REMOTE COMMANDER (RM-SD004) 402 ! 1-837-069-11 POWER-SUPPLY CORD SET 2-580-608-01 SCREW, +PSW M5X16 (FOR STAND ASSY) KDL-46/52Z5588, 46/52Z5599 (CH) 4-10... -
Page 38: Kdl-52Z5588/52Z5599
4-3-2. KDL-52Z5588/52Z5599 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 1-487-403-11 REMOTE COMMANDER (RM-SD004) 452 ! 1-837-069-11 POWER-SUPPLY CORD SET 2-580-608-01 SCREW, +PSW M5X16 (FOR STAND ASSY) KDL-46/52Z5588, 46/52Z5599 (CH) 4-11E... - Page 39 English Sony EMCS Corporation 2009GL08-Data Made in Japan Inazawa TEC 2009. 7 9-888-254-01 KDL-46/52Z5588, 46/52Z5599 (CH)
- Page 40 1. REMOVAL AND INSTALLATION OF REAR 1-2. KDL-52Z5588/52Z5599 COVER PROCEDURE The rear cover is attached to front cabinet assembly with a small 1-1. KDL-46Z5588/46Z5599 clamp. Use caution when removing the rear cover not to damage this clamp. The rear cover is attached to front cabinet assembly with three clamps.
- Page 41 2. REMOVAL OF SWITCH UNIT PROCEDURE 3. REMOVAL AND INSTALLATION OF TOP STAY PROCEDURE The switch unit is attached to front cabinet assembly with two hooks. 1) Push point A as shown and rotate switch unit clockwise to release the hook from front cabinet assembly. Top stay 3-1.