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Sony XAV-601BT Service Manual
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Sony XAV-601BT Service Manual

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SERVICE MANUAL
Ver. 1.0 2012.05
FOR UNITED STATES CUSTOMERS. NOT
APPLICABLE IN CANADA, INCLUDING
IN THE PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX
ÉTATS-UNIS. NON APPLICABLE AU
CANADA, Y COMPRIS LA PROVINCE DE
QUÉBEC.
AUDIO POWER SPECIFICATIONS
(US and Canadian models only)
CEA2006 Standard
Power Output: 17 Watts RMS
4 at
4 Ohms < 1% THD+N
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Monitor section
Display type: Wide LCD color monitor
Dimensions: 6.1 in
System: TFT active matrix
Number of pixels:
1,152,000 pixels (800
3 (RGB)
480)
Color system:
PAL/NTSC/SECAM/PAL-M/PAL-N automatic
select
Tuner section
(US and Canadian models)
FM
Tuning range: 87.5 – 107.9 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 530 – 1,710 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
Tuner section (AEP and UK models)
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,124.5kHz or 9,115.5kHz/4.5kHz
Sensitivity: MW: 26 μV, LW: 46 μV
9-893-470-01
Sony Corporation
2012E33-1
©
2012.05
Published by Sony Techno Create Corporation
SPECIFICATIONS
Tuner section (Russian model)
FM
Tuning range:
FM1/FM2: 87.5 - 108.0 MHz (at 50 kHz step)
FM3: 65 - 74 MHz (at 30 kHz step)
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,124.5 kHz or 9,115.5 kHz/5 kHz
Sensitivity: MW: 26 μV, LW: 46 μV
Tuner section (E (NTSC) model)
FM
Tuning range:
87.5 – 108.0 MHz (at 100 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
FM tuning step: 100 kHz/200 kHz switchable
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 530 – 1,710 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
Tuner section
(E (PAL) and Saudi Arabia models)
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 531 – 1,602 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: 26 μV
XAV-601BT
Model Name Using Similar Mechanism
Mechanism Type
Optical Pick-up Name
DVD/CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.01%
Region code: Labeled on the bottom of the unit
USB Player section
Interface: USB (High-speed)
Maximum current: 1 A
Wireless Communication
Communication System:
Bluetooth Standard version 2.1 + EDR
Output:
Bluetooth Standard Power Class 2 (Max. +4 dBm)
Maximum communication range:
Line of sight approx. 10 m (33 ft)*
1
Frequency band:
2.4 GHz band (2.4000 – 2.4835 GHz)
Modulation method: FHSS
Compatible Bluetooth Profiles*
2
:
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio Video Remote Control Profile) 1.3
HFP (Handsfree Profile) 1.5
PBAP (Phone Book Access Profile)
OPP (Object Push Profile)
*1 The actual range will vary depending on factors
such as obstacles between devices, magnetic
fields around a microwave oven, static electricity,
reception sensitivity, antenna's performance,
operating system, software application, etc.
*2 Bluetooth standard profiles indicate the purpose of
Bluetooth communication between devices.
Power amplifier section
Outputs: Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W
4 (at 4 ohms)
General
Outputs:
Video output terminal (rear)
Audio output terminals (front/rear)
Subwoofer output terminal
Power antenna (aerial)/Power amplifier control
terminal (REM OUT) (US, Canadian, E (NTSC),
E (PAL) and Saudi Arabia models only)
Power antenna (aerial) relay control terminal
(AEP, Russian and UK models only)
Power amplifier control terminal
(AEP, Russian and UK models only)
US Model
Canadian Model
AEP Model
UK Model
E Model
NEW
MG-613XD-187
KHS-360A
Inputs:
Illumination control terminal
SiriusXM input terminal
(US and Canadian models only)
Remote controller input terminal
Antenna (aerial) input terminal
Parking break control terminal
Microphone input terminal
Reverse input terminal
Speed input terminal
(US, Canadian, AEP and UK models only)
Camera input terminal
AUX audio input terminals
AUX video input terminals
USB port
External input terminal
(Russian, E (PAL) and Saudi Arabia models only)
Power requirements: 12 V DC car battery
(negative ground (earth))
Dimensions: Approx. 178
100
173 mm
1
7
(7
/
4 6
/
in) (w/h/d)
8
8
Mounting dimensions: Approx. 182 111 160 mm
1
3
3
(7
/
4
/
6
/
in) (w/h/d)
4
8
8
Mass: Approx. 2.0 kg (4 lb 7 oz)
Supplied accessories:
Parts for installation and connections (1 set)
Microphone
Remote Commander: RM-X271
Panel Case
US and foreign patents licensed from Dolby
Laboratories.
MPEG Layer-3 audio coding technology and
patents licensed from Fraunhofer IIS and Thomson.
Design and specifications are subject to change
without notice.
Region code
The region system is used to protect software
copyrights.
The region code is located on the bottom of the unit,
and only DVDs labeled with an identical region code
can be played on this unit.
DVDs labeled
can also be played.
ALL
If you try to play any other DVD, the message "Disc
playback prohibited by region code." will appear on the
monitor screen. Depending on the DVD, no region code
may be labeled even though playing the DVD is
prohibited by area restrictions.
AV CENTER

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  • Page 1 9,124.5 kHz or 9,115.5 kHz/4.5 kHz LW: 153 – 279 kHz Antenna (aerial) terminal: Sensitivity: 26 μV External antenna (aerial) connector Intermediate frequency: 9,124.5kHz or 9,115.5kHz/4.5kHz Sensitivity: MW: 26 μV, LW: 46 μV 9-893-470-01 Sony Corporation 2012E33-1 © 2012.05 Published by Sony Techno Create Corporation...
  • Page 2 Do not touch the soldering iron on the same conductor of the TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE circuit board (within 3 times). PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- • Be careful not to apply force on the conductor when soldering NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS...

  • Page 3: Table Of Contents

    XAV-601BT TABLE OF CONTENTS SERVICING NOTES 5-4. Printed Wiring Boards - SERVO Section - ..... 36 ..........5-5. Schematic Diagram - SERVO Section (1/3) - ....37 5-6. Schematic Diagram - SERVO Section (2/3) - ....38 GENERAL ..............5-7. Schematic Diagram - SERVO Section (3/3) - ....39 5-8.

  • Page 4: Servicing Notes

    It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder. Part No. IMPORTANT NOTE FOR REPAIRING XAV-601BT contain individual information that the customer reg- Region Code istered because it installs the Bluetooth function. When repairing, the data that the customer registered might disap- pear.
  • Page 5 XAV-601BT NOTE THE MAIN BOARD OR SYSTEM CONTROLLER 1. Press the [ ] or [ ] button, and select the alphanumeric char- (IC502) REPLACING acter of “0 to F”. When the MAIN board or system controller (IC502) is replaced, 2. The digit advances by pressing the [ ] button.
  • Page 6 XAV-601BT NOTE FOR FLEXIBLE BOARD OF THE OPTICAL Replacing the lithium battery of the remote commander PICK-UP Under normal conditions, the battery will last When connecting or disconnecting the fl exible board of the opti- approximately 1 year. (The service life may be cal pick-up to or from the CN2 of the SERVO board, follow the shorter, depending on the conditions of use.)

  • Page 7: General

    Equipo utilizado en las ilustraciones (no suministrado) Certaines voitures peuvent ne pas recevoir le signal correctement. En (earth) point. pareil cas, consultez votre détaillant Sony le plus proche. This unit is designed for negative ground (earth) 12 V DC operation only.
  • Page 8 Sony. depende del automóvil. Consulte al distribuidor del To capture your voice during handsfree calling, you need automóvil o al distribuidor Sony más cercano para obtener to install the microphone más detalles. Cautions...
  • Page 9 When connecting this unit in combination with other Remarques sur le câble d’alimentation (jaune) correctement le signal. Dans ce cas, consultez votre revendeur Sony stereo components, the amperage rating of the car Lorsque cet appareil est raccordé en même temps que le plus proche.
  • Page 10 Consult your car Veillez à raccorder le fil du frein de stationnement (vert voitures japonaises sans le support fourni. Dans le cas dealer or your nearest Sony dealer for further details. clair) du cordon d'alimentation au cordon du frein de contraire, consultez votre revendeur Sony agréé.
  • Page 11 У деяких автомобілях сигнал може не прийматися належним стереокомпонентами номинальное значение силы вищою за суму значень сили струму, вказаної на подключении камеры заднего вида) чином. У такому разі зверніться до найближчого дилера Sony. тока в электрической цепи автомобиля, к которой плавких запобіжниках кожного компонента. Совет...
  • Page 12 устройство можно установить без использования У деяких марках японських автомобілів цей пристрій прилагаемого кронштейна. Если вам не удается это можна встановити без кронштейна з комплекту сделать, обратитесь за консультацией к дилеру Sony. Установлення мікрофона Установка микрофона постачання. Якщо це зробити не вдається, зверніться...
  • Page 13 XAV-601BT (E (NTSC) model) Equipment used in illustrations (not supplied) Black Orange/white striped Equipo utilizado en las ilustraciones (no suministrado) Negro Con rayas naranjas/blancas ILLUMINATION Front speaker iPod Altavoz frontal Blue/white striped REM OUT Con rayas azules/blancas Rojo Max. supply current: 0.4 A Corriente máx.
  • Page 14 Asegúrese de que no hay ningún objeto encima de la unidad antes de mantenga apretado el lado izquierdo del panel frontal y dealer or your nearest Sony dealer for further details. comes out easily. estacionamiento (verde claro) del cable de conexión de la montarla.
  • Page 15 XAV-601BT (E (PAL) and Saudi Arabia model) Equipment used in illustrations (not supplied) Black Orange/white striped ILLUMINATION Front speaker iPod REM OUT Blue/white striped Max. supply current: 0.4 A Rear speaker Rear view camera Yellow Power amplifier Monitor Light green...
  • Page 16 Consult your car If you also lift the left side of the front panel slightly , the front panel dealer or your nearest Sony dealer for further details. comes out easily. -B To attach...

  • Page 17: Disassembly

    XAV-601BT SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW FRONT PANEL SECTION Note: Illustration of disassembly is omitted. 3-2. COVER (Page 18) 3-3. DVD MECHANISM DECK (MG-613XD-187) (Page 19) 3-4. BRACKET (COVER) 3-9.

  • Page 18: Cover

    XAV-601BT Note: Follow the disassembly procedure in the numerical order given. 3-2. COVER 2 two claws 4 cover 1 screw (PTT2.6 2 two claws 3 three claws...

  • Page 19: Dvd Mechanism Deck (Mg-613Xd-187)

    XAV-601BT 3-3. DVD MECHANISM DECK (MG-613XD-187) (AEP, Russian, UK, E (NTSC), E (PAL), Saudi Arabia) 6 DVD mechanism deck 5 laser caution label (MG-613XD-187) 3 Lift up the DVD mechanism deck guide line (MG-613XD-187) in the direction of an arrow.

  • Page 20: Bracket (Cover)

    XAV-601BT 3-4. BRACKET (COVER) 1 three screws (PTT2.6 2 bracket (cover) 3-5. CONNECTOR ASSY (US, Canadian, Russian, E (PAL), Saudi Arabia models) (Russian, E (PAL), Saudi Arabia) (US, Canadian) 3 connector assy 4 connector assy XM cable NAVI cable 3 connector...

  • Page 21: Xm Board (Us, Canadian Models), Ext-Navi Board (Russian, E (Pal), Saudi Arabia Models)

    XAV-601BT 3-6. XM BOARD (US, Canadian models), EXT-NAVI BOARD (Russian, E (PAL), Saudi Arabia models) (Russian, E (PAL), Saudi Arabia) (US, Canadian) 1 XM-CABLE connector 1 NAVI-CABLE connector (CN652) (CN603) 6 XM board (US, Canadian) EXT-NAVI board (Russian, E (PAL), Saudi Arabia)

  • Page 22: Main Board Block

    XAV-601BT 3-8. MAIN BOARD BLOCK 2 two screws (PTT2.6 4 boss 3 ground point screw (PTT2.6 4 boss 3 ground point screw 2 two screws (PTT2.6 (PTT2.6 3 ground point screw 6 MAIN board block (PTT2.6 3 ground point screw (PTT2.6...

  • Page 23: Dc Fan (25X25) (M801), Main Board

    XAV-601BT 3-10. DC FAN (25X25) (M801), MAIN BOARD 1 fuse (blade type) (auto fuse) DC fan (25 25) (M801) (F801) sheet (GPS wire) 3 screw (PTT2.6 6 MAIN board 5 DC fan (25 (M801) 2 connector (CN803) 3 screw (PTT2.6...

  • Page 24: Servo Board

    XAV-601BT 3-12. SERVO BOARD 3 OP flexible board (CN2) Note: When disconnecting the OP flexible board from of the connector. Be sure to refer to “NOTE FOR FLEXIBLE BOARD OF THE OPTICAL PICK-UP” 5 three toothed lock screws (Z M1.7 2.5)

  • Page 25: Chassis (Op, Za) Complete Assy (Op1)

    XAV-601BT 3-14. CHASSIS (OP, ZA) COMPLETE ASSY (OP1) 1 OP flexible board (CN2) Note: When disconnecting the OP flexible board from of the connector. Be sure to refer to “NOTE FOR FLEXIBLE BOARD OF THE OPTICAL PICK-UP” of the servicing notes 8 label (S) (See page 6).

  • Page 26: D-Sub6 Board

    XAV-601BT 3-16. D-SUB6 BOARD 1 two shafts 2 sheet (lock assy) 3 screw (B) 6 D-SUB6 board 3 screw (B) 3 screw (B) 4 Remove the solder. 5 plate (GND) – Back panel block front side view – 3-17. KEY6 BOARD...

  • Page 27: Chassis (Display6) Block

    XAV-601BT 3-18. CHASSIS (DISPLAY6) BLOCK Note 1: When complete DISP board is exchanged, exchanged old complete DISP board and is destroyed with the hammer, and throw out it. 5 claw – Front panel block rear side view – 4 flexible flat cable (10 core)

  • Page 28: Disp Board

    XAV-601BT 3-19. DISP BOARD 2 Remove the solder. 3 Bend the claw in the direction of an arrow. 6 DISP board 1 three screws (T) 4, Silver) 5 shield (AP) block – Front panel block rear side view – Note: Check that the mark of the shield (AP) and the mark of the DISP board are the same directions.

  • Page 29: Liquid Crystal Display Panel (Lcd1), Touch Panel (Tpn1)

    XAV-601BT 3-20. LIQUID CRYSTAL DISPLAY PANEL (LCD1), TOUCH PANEL (TPN1) settin 7 touch panel (TPN1) 5 liquid crystal display panel (LCD1) flexible flat cable sheet (LCD) guide line sheet (LCD) – Front panel block rear side view – 3 three side cussions...

  • Page 30: Electrical Adjustments

    XAV-601BT SECTION 4 ELECTRICAL ADJUSTMENTS 2. Insert the 5pin cable into the connector of the MAIN board MONITOR SECTION (CN501). If any of the following parts was replaced, execute the “Flicker Note: Connect 5pin cable after removing the front panel block and DVD Adjustment”...
  • Page 31 XAV-601BT 2. FLICKER ADJUSTMENT Example of characteristic: Check Location: SERVO SECTION Note 1: Perform adjustment of NTSC/PAL separately. – SERVO Board (Side B) – If any of the following parts was replaced, perform the “IOP Check” as mentioned below. Procedure: 1.

  • Page 32: Diagrams

    XAV-601BT SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAM - SERVO Section - OPTICAL PICK-UP BLOCK R-ch is omitted due to same as L-ch. DVD PROCESSOR D/A CONVERTER (KHS-360A) SIGNAL PATH : AUDIO 157 RFP VO1 FL AOUT0 6 DATA1 AOUT1 11 DATA2 RF–...

  • Page 33: Block Diagram - Audio Section

    XAV-601BT 5-2. BLOCK DIAGRAM - AUDIO Section - J702 (1/3) LINE R-ch is omitted due to same as L-ch. IC351 SIGNAL PATH INPUT SELECTOR, R-CH ELECTRICAL VOLUME : AUDIO IC301 : TUNER MUTING POWER AMP 33 INF1 IG1 28 AIN_L...

  • Page 34: Block Diagram - Video, Panel, Power Supply Section

    XAV-601BT 5-3. BLOCK DIAGRAM - VIDEO, PANEL, POWER SUPPLY Section - USB INTERFACE IC201 M801 SYSRSTB (FAN) DISP BOARD X203 +1.9V REGULATOR 30MHz D +1.9V REGULATOR IC801 (2/2) IC101 LCD1 DR +5V 33 MECHA_5V LIQUID CRYSTAL CNC201 DPU 22 USB_D+...
  • Page 35 XAV-601BT THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • Circuit Boards Location (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: SERVO board • X : Parts extracted from the component side.

  • Page 36: Printed Wiring Boards - Servo Section

    XAV-601BT 5-4. PRINTED WIRING BOARDS - SERVO Section - • See page 35 for Circuit Boards Location. • : Uses unleaded solder. OPTICAL PICK-UP BLOCK (KHS-360A) SERVO BOARD (SIDE B) TP45 TP32 TP44 R231 TP30 TP47 TP51 (IOPCD) (IOPDVD) TP43...

  • Page 37: Schematic Diagram - Servo Section (1/3)

    XAV-601BT 5-5. SCHEMATIC DIAGRAM - SERVO Section (1/3) - • See page 54 for IC Block Diagrams. SERVO BOARD (1/3) FB45 TP23 LIMIT SW GND FCS+ LIMIT SW TP24 TRK+ FB44 TP59 TP25 4.7k TRK- FB37 COIL V TP26 TP50...

  • Page 38: Schematic Diagram - Servo Section (2/3)

    XAV-601BT 5-6. SCHEMATIC DIAGRAM - SERVO Section (2/3) - • See page 47 for Waveforms. • See page 60 for IC Pin Function Description. SERVO (Page 39) BOARD (3/3) SERVO BOARD (2/3) OP_GAIN 27MHz SERVO (Page 37) R116 BOARD 4.7k...

  • Page 39: Schematic Diagram - Servo Section (3/3)

    XAV-601BT 5-7. SCHEMATIC DIAGRAM - SERVO Section (3/3) - • See page 54 for IC Block Diagrams. SERVO BOARD (3/3) TP130 AMCLK ALRCLK ABCLK LRCK DOUT R105 IC B/D DGND C118 AGND VINL D/A CONVERTER AIN_R VREF VINR PCM1680DBQ AIN_L 4.7k...

  • Page 40: Printed Wiring Board - Main Board (Component Side)

    XAV-601BT 5-8. PRINTED WIRING BOARD - MAIN Board (Component Side) - • See page 35 for Circuit Boards Location. • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) R300 (US, CND, AEP, UK) R343 R347 FB301 VDR308 VDR311 R314 VDR309...

  • Page 41: Printed Wiring Board - Main Board (Conductor Side)

    XAV-601BT 5-9. PRINTED WIRING BOARD - MAIN Board (Conductor Side) - • See page 35 for Circuit Boards Location. • : Uses unleaded solder. CNC1 J702 AUX1 REAR FRONT AUX2 REAR (US, CND, AEP, UK) CAMERA MAIN BOARD AUDIO IN...

  • Page 42: Schematic Diagram - Main Board (1/4)

    XAV-601BT 5-10. SCHEMATIC DIAGRAM - MAIN Board (1/4) - • See page 54 for IC Block Diagrams. M801 MAIN BOARD (1/4) CN803 (FAN) R878 IC B/D IC801 R879 R836 C856 C867 D829 C375 R953 US, CND, Q852 0.47 0.47 RKZ18B2KGP1...

  • Page 43: Schematic Diagram - Main Board (2/4)

    XAV-601BT 5-11. SCHEMATIC DIAGRAM - MAIN Board (2/4) - • See page 47 for Waveforms. • See page 54 for IC Block Diagrams. MAIN BOARD (2/4) MAIN BOARD (3/4) (Page C101 C345 C346 R338 R359 C323 2.2k 2.2k C105 0.01...

  • Page 44: Schematic Diagram - Main Board (3/4)

    XAV-601BT 5-12. SCHEMATIC DIAGRAM - MAIN Board (3/4) - • See page 47 for Waveforms. • See page 54 for IC Block Diagrams. • See page 60 for IC Pin Function Description. MAIN BOARD (3/4) BUS4 R864 D854 R869 REG+3.3V_2...

  • Page 45: Schematic Diagram - Main Board (4/4)

    XAV-601BT 5-13. SCHEMATIC DIAGRAM - MAIN Board (4/4) - • See page 47 for Waveforms. • See page 54 for IC Block Diagrams. • See page 60 for IC Pin Function Description. MAIN BOARD (4/4) IC703 IC B/D VIDEO SELECT...

  • Page 46: Printed Wiring Boards - External Terminal, Panel Section

    XAV-601BT 5-14. PRINTED WIRING BOARDS - EXTERNAL TERMINAL, PANEL Section - • See page 35 for Circuit Boards Location. • : Uses unleaded solder. KEY6 BOARD KEY6 BOARD (COMPONENT SIDE) (CONDUCTOR SIDE) (US, CND) XM BOARD (CONDUCTOR SIDE) (Page 52)

  • Page 47: Schematic Diagram - Xm Board (Us And Canadian Models)

    XAV-601BT • Waveforms 5-15. SCHEMATIC DIAGRAM - XM Board (US and Canadian models) - – SERVO Board – – MAIN Board – IC4 <zvb (XO) IC401 1 (BST) XM BOARD CN652 R663 R670 XM_Rx XM_Tx R671 3.6 Vp-p 18.2 Vp-p AU_GND 37.2 ns...

  • Page 48: Schematic Diagram - Ext-Navi Board (Russian, E (Pal) And Saudi Arabia Models)

    XAV-601BT 5-16. SCHEMATIC DIAGRAM - EXT-NAVI Board (Russian, E (PAL) and Saudi Arabia models) - • See page 54 for IC Block Diagrams. EXT-NAVI BOARD C603 R627 R647 R607 R619 JL604 R622 R623 R608 R620 4.7k JL605 JL601 R609 R621...

  • Page 49: Schematic Diagram - Panel Section

    XAV-601BT 5-17. SCHEMATIC DIAGRAM - PANEL Section - KEY6 BOARD C2500 S2503 IC2500 ROTARY ENCODER PUSH SOURCE/ REMOTE CONTROL RECEIVER IC2500 RS-470 (VOLUME) R2507 GND1 CN2501 GND2 KEY_GND R2548 SIRCS R2500 DISP_10.4V R2512 R2515 R2518 3.3V S2500 R2505 LED_GND FFC3...

  • Page 50: Printed Wiring Board - M-Sub6 Board

    XAV-601BT 5-18. PRINTED WIRING BOARD - M-SUB6 Board - • See page 35 for Circuit Boards Location. • : Uses unleaded solder. D-SUB6 BOARD (Page 52) M-SUB6 BOARD M-SUB6 BOARD CN2000 (SIDE A) (SIDE B) CN2301 CN2300 (CHASSIS) C2305 C2304...

  • Page 51: Schematic Diagram - M-Sub6 Board

    XAV-601BT 5-19. SCHEMATIC DIAGRAM - M-SUB6 Board - M-SUB6 BOARD CN2300 VBUS_GND VBUS C2305 VBUS 100p VBUS VBUS_GND USB_D– USB_D– USB_D+ USB_D+ VBUS_GND (Page 53) +7.5V D-SUB6 BOARD +7.5V CN2000 +7.5V CN2301 +7.5V DETACH_DET USB_D– +7.5V 46 DETACH-DET USB_D– BU_IN...

  • Page 52: Printed Wiring Board - D-Sub6 Board

    XAV-601BT 5-20. PRINTED WIRING BOARD - D-SUB6 Board - • See page 35 for Circuit Boards Location. • : Uses unleaded solder. DISP M-SUB6 BOARD (Page 46) (Page 50) BOARD CN2301 D-SUB6 BOARD D-SUB6 BOARD (SIDE A) (SIDE B) CN2001...

  • Page 53: Schematic Diagram - D-Sub6 Board

    XAV-601BT 5-21. SCHEMATIC DIAGRAM - D-SUB6 Board - (Page 49) D-SUB6 BOARD DISP BOARD CN2000 (Page 51) M-SUB6 BOARD VBUS_GND VBUS USB_D– CN2301 USB_D– VBUS C2002 CN2001 USB_D+ 100p R2000 D2020 VDR992 USB_D+ VBUS DETACH_DET USB_D– VBUS_GND VBUS_GND 46 DETACH_DET USB_D–...
  • Page 54 XAV-601BT • IC Block Diagrams IC6 PCM1680DBQ – SERVO Board – ZERO1 1 ZERO2 IC1 BH5510KV-E2 SYSTEM CLOCK SYSTEM ZERO MANAGER CLOCK DETECT POWER SUPPLY 36 35 33 32 VOUT1 OUTPUT AMP AND VREF 37 MS/ADR 2 CONVERTER LOW-PASS FILTER...
  • Page 55 XAV-601BT IC301 BD3467FV-E2 FADER FADER BOOST OUTC FADER FADER A1 1 BOOST OUTS A2 2 FADER FADER B1 3 OUTR1 BOOST B2 4 FADER FADER OUTR2 BOOST CP1 5 FADER FADER CN 6 OUTF1 BOOST CP2 7 FADER FADER OUTF2...
  • Page 56 XAV-601BT IC302 NJW1240V (TE2) MUTING OUT1 IN1 1 MUTING OUT2 IN2 2 MUTING OUT3 IN3 3 MUTING OUT4 IN4 4 MUTING OUT5 IN5 5 MUTING OUT6 IN6 6 POP NOISE MUTE 7 SUPPRESSION GAIN SELECT GAIN 8 6 dB/8 dB...
  • Page 57 XAV-601BT IC401, 431 OZ529IGN-A1-TR BST 1 VREF OSCILLATOR LX 2 REFERENCE GENERATOR OVER CURRENT PROTECTION GNDA VIN 3 EN_SYS 4 USBOUT 5 FB_USB 6 SS_SYS ADJUSTMENT GENERATOR CHARGE EN_USB PUMP VIC_USB USBIN OVER-CURRENT ISET_USB LIMIT VOUT_SYS (USBIN) UVLS FAULT PROTECTION –...
  • Page 58 XAV-601BT IC461 SI-8205NHG-TL REG_DRV ISNS GND 1 ICSPWM SS_REF ENABLE/ CURRENT EN/SS 2 ICSOCP POWER SOFT-START SENSE STANDBY STAGE VIN 3 OVER CURRENT REGULATOR PROTECT COMPARATOR REGULATOR VINOK UNDER PHASE VOLTAGE CURRENT RES_PH PHASE GATE CBCHG BS_CHG LOCK OUT LSOFF...
  • Page 59 XAV-601BT IC801 TDF8556AJ/N5 I2C_SIO OUT-FL– C BUS I2C_SCK OUT-FL+ OUT-RL– P-GND1 OUT-RL+ IN-RL IN-FL S-GND PROTECTION/ DIAGNOSTIC IN-FR IN-RR BEEP OUT-RR+ P-GND3 OUT-RR– OUT-FR+ STANDBY/ MUTE OUT-FR– CHIP DETECT/ P-GND4 DIAGNOSTIC TEMPERATURE PROTECTION DIAG ENABLE LOGIC SWITCH ANT-REM CRES AMP-REM...
  • Page 60 XAV-601BT • IC Pin Function Description SERVO BOARD IC4 ZR36988HQCG-AN (DVD PROCESSOR) Pin No. Pin Name Description MEMDAT2 to MEMDAT7, 1 to 9 Two-way data bus with the fl ash memory MEMDAT13 to MEMDAT15 VDDC Power supply terminal (+1.8V) VDDP Power supply terminal (+3.3V)
  • Page 61 XAV-601BT Pin No. Pin Name Description RAMDAT10 to RAMDAT12, 78 to 83 Two-way data bus with the SD-RAM RAMDAT5 to RAMDAT3 VDDP Power supply terminal (+3.3V) GNDC Ground terminal RAMDAT13, 86, 87 Two-way data bus with the SD-RAM RAMDAT2 VDDC Power supply terminal (+1.8V)
  • Page 62 XAV-601BT Pin No. Pin Name Description DAC4 Analog YUV video signal (Y) output to the panel section VDDDAC Power supply terminal (+3.3V) DAC3 Analog composite video signal (CVBS) output to the video processor and REAR OUT jack DAC2 Analog YUV video signal (V) output to the panel section VDDDAC Power supply terminal (+3.3V)
  • Page 63 XAV-601BT MAIN BOARD IC201 PD720114GA-YEU-A-SAK (USB INTERFACE) Pin No. Pin Name Description VDD25OUT Internal regulator power supply voltage (+2.5V) output terminal VSSREG Ground terminal (for internal regulator) 3 to 6 LED4 to LED1 Not used GREEN Not used AMBER Not used VDD33 Power supply terminal (+3.3V)
  • Page 64 XAV-601BT MAIN BOARD IC502 R5F3650NCDZ97FB (SYSTEM CONTROLLER) Pin No. Pin Name Description SPEED_IN Speed pulse signal input terminal (US, Canadian, AEP and UK models only) SIRCS SIRCS signal input from the panel section MODEL_SEL1 to 3 to 5 Model setting terminal...
  • Page 65 XAV-601BT Pin No. Pin Name Description SELF_SW Self loading position detection switch input terminal IN_SW Disc insert detection switch input terminal D_SW Chucking end detection switch input terminal MECHA_RESET Reset signal output to the DVD processor and fl ash memory “L”: reset...

  • Page 66: Exploded Views

    XAV-601BT SECTION 6 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Color Indication of Appearance Parts Ex- The components identifi ed by mark 0 they may have some difference from the ample: or dotted line with mark 0 are critical for original one.

  • Page 67: Front Panel Section

    XAV-601BT 6-2. FRONT PANEL SECTION LCD1 TPN1 not supplied FFC3 not supplied not supplied Note: When complete DISP board is exchanged, exchanged old complete DISP board and is destroyed with the hammer, and throw out it. Ref. No. Part No.

  • Page 68: Sub Panel Section

    XAV-601BT 6-3. SUB PANEL SECTION FPB1 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-298-964-01 SHAFT (PANEL SUB) A-1871-747-A M-SUB6 BOARD, COMPLETE 3-042-244-01 SCREW (T) 4-298-966-01 PLATE (POSITION) 3-243-844-01 CUSHION (SUB PANEL) 4-298-967-01 PLATE (ADJUST) X-2583-155-1...

  • Page 69: Chassis Section

    XAV-601BT 6-4. CHASSIS SECTION (RU, E (PAL), EA) (US, CND) not supplied not supplied (XM cable) (NAVI cable) CNC201 XM board EXT-NAVI board not supplied supplied supplied (US, CND, RU, E (PAL), EA) MAIN board section not supplied not supplied not supplied Ref.

  • Page 70: Main Board Section

    XAV-601BT 6-5. MAIN BOARD SECTION F801 not supplied not supplied M801 CN01 MAIN board not supplied Note: When the MAIN board is replaced, the destination setting is necessary. Refer to “NOTE THE MAIN BOARD OR SYSTEM CONTROLLER (IC502) REPLACING” (page 5).

  • Page 71: Dvd Mechanism Deck Section (Mg-613Xd-187)

    XAV-601BT 6-6. DVD MECHANISM DECK SECTION (MG-613XD-187) not supplied not supplied loading motor (M1) not supplied (SENSOR board) not supplied FFC1 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1211-766-B CHASSIS (T612Z) SUB ASSY...

  • Page 72: Electrical Parts List

    XAV-601BT SECTION 7 DISP D-SUB6 EXT-NAVI ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- the parts list may be different from the uF: μF ber, please include the board name.
  • Page 73 XAV-601BT EXT-NAVI KEY6 M-SUB6 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R609 1-216-864-11 SHORT CHIP R2508 1-216-817-11 METAL CHIP 1/10W R610 1-216-864-11 SHORT CHIP R2512 1-216-809-11 METAL CHIP 1/10W R611 1-216-864-11 SHORT CHIP R612 1-218-863-11 METAL CHIP 4.7K...
  • Page 74 XAV-601BT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1871-751-A MAIN BOARD, COMPLETE (US, CND) C315 1-162-927-11 CERAMIC CHIP 100PF A-1871-752-A MAIN BOARD, COMPLETE (AEP, UK) A-1871-753-A MAIN BOARD, COMPLETE (RU, E (PAL), EA) C316 1-100-597-91 CERAMIC CHIP 0.1uF...
  • Page 75 XAV-601BT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C378 1-165-908-11 CERAMIC CHIP 1uF C505 1-162-919-11 CERAMIC CHIP 22PF (US, CND) C506 1-100-597-91 CERAMIC CHIP 0.1uF C379 1-165-908-11 CERAMIC CHIP 1uF C507 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 76 XAV-601BT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C837 1-126-163-11 ELECT 4.7uF D402 6-500-334-01 DIODE MC2836-T112-1 C839 1-124-233-11 ELECT 10uF C841 1-114-326-11 CERAMIC CHIP 0.22uF D431 6-503-319-01 DIODE DB2X41400L C842 1-124-589-11 ELECT 47uF D461...
  • Page 77 XAV-601BT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark IC301 6-714-623-01 IC BD3467FV-E2 Q851 6-551-699-01 TRANSISTOR ISA1602AM1-T111-1EF IC302 6-718-435-01 IC NJW1240V (TE2) (US, CND, AEP, UK) IC351 8-759-278-58 IC NJM4558V-TE2 Q852 6-552-408-01 TRANSISTOR DSC500100L IC401...
  • Page 78 XAV-601BT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R324 1-216-823-11 METAL CHIP 1.5K 1/10W R387 1-216-817-11 METAL CHIP 1/10W (RU, E (PAL), EA) R388 1-216-817-11 METAL CHIP 1/10W R324 1-216-833-11 METAL CHIP 1/10W R389...
  • Page 79 XAV-601BT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R519 1-216-845-11 METAL CHIP 100K 1/10W R582 1-216-864-11 SHORT CHIP 0 (EXCEPT US, CND, AEP, UK) R520 1-218-977-11 METAL CHIP 100K 1/16W R521 1-216-049-11 METAL CHIP...
  • Page 80 XAV-601BT MAIN SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R864 1-216-833-11 METAL CHIP 1/10W A-1848-243-A SERVO BOARD, COMPLETE (US, CND, AEP, UK) ********************** R868 1-216-073-91 METAL CHIP 1/10W (US, CND, AEP, UK) < CAPACITOR/RESISTOR >...
  • Page 81 XAV-601BT SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-833-11 METAL CHIP 1/10W C133 1-164-936-11 CERAMIC CHIP 680PF 1-125-777-11 CERAMIC CHIP 0.1uF C134 1-164-936-11 CERAMIC CHIP 680PF 1-100-567-81 CERAMIC CHIP 0.01uF C135 1-125-777-11 CERAMIC CHIP 0.1uF 1-125-777-11 CERAMIC CHIP 0.1uF...
  • Page 82 XAV-601BT SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FB45 1-414-385-21 INDUCTOR, FERRITE BEAD 1-218-941-81 METAL CHIP 1/16W FB46 1-414-385-21 INDUCTOR, FERRITE BEAD 1-218-977-11 METAL CHIP 100K 1/16W FB47 1-414-385-21 INDUCTOR, FERRITE BEAD 1-218-941-81 METAL CHIP...
  • Page 83 XAV-601BT SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R211 1-218-937-11 METAL CHIP 1/16W < IC > R212 1-218-937-11 METAL CHIP 1/16W R213 1-218-937-11 METAL CHIP 1/16W IC651 8-759-653-98 IC TC7WT126FU (TE12R) R214 1-218-937-11 METAL CHIP...
  • Page 84 XAV-601BT Ref. No. Part No. Description Remark ACCESSORIES ************ 1-490-180-11 REMOTE COMMANDER (RM-X271) 4-419-667-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH, SPANISH) (US, CND) 4-419-667-21 MANUAL, INSTRUCTION (ENGLISH, ITALIAN, SPANISH) (AEP, UK) 4-419-667-31 MANUAL, INSTRUCTION (FRENCH, GERMAN, DUTCH) (AEP, UK) KEY (FRAME) FITTING ASSY FRAME...
  • Page 85 XAV-601BT MEMO...
  • Page 86 XAV-601BT REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2012.05...

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