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ABB TPR61-F Operation Manual
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ABB TPR61-F Operation Manual

ABB TPR61-F Operation Manual

Turbocharger
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Operation Manual / TPR56-F + TPR61-F

Table of contents

1
Preliminary remarks................................................................................................. 3
1.1
Purpose of this manual .................................................................................................. 3
1.2
Layout and function........................................................................................................ 4
1.3
Intended use of the turbocharger .............................................................................. 6
1.4
Storage of new turbochargers and spare parts ....................................................... 7
1.5
Essential information..................................................................................................... 9
1.6
Symbols and definitions .............................................................................................. 11
1.7
Turbocharger rating plate ........................................................................................... 12
1.8
Contact information..................................................................................................... 13
2
Safety...................................................................................................................... 14
2.1
Introduction ................................................................................................................... 14
2.2
CE conformity ................................................................................................................ 14
2.3
Definition of mandatory signs ................................................................................... 15
2.4
Definition of Safety instructions ............................................................................... 15
2.5
Warning plates on the turbocharger......................................................................... 16
2.6
Safe operation and maintenance............................................................................... 17
2.7
Hazards during operation and maintenance........................................................... 20
2.8
Periodic checking of the pressure vessel ................................................................. 25
2.9
Lifting loads ................................................................................................................... 26
3
Start-up / commissioning .................................................................................... 27
3.1
Oil supply ........................................................................................................................ 27
3.2
Inspection work ............................................................................................................ 30
3.3
Commissioning after taking out of operation........................................................ 32
4
Operation ................................................................................................................ 33
4.1
Noise emissions ............................................................................................................ 33
4.2
Servicing work ............................................................................................................... 35
4.3
Replacement intervals for turbocharger components .......................................... 37
4.4
Speed measurement .................................................................................................... 39
4.5
Stopping the engine ..................................................................................................... 42
5
Maintenance .......................................................................................................... 43
5.1
Foreword to Maintenance ........................................................................................... 43
5.2
Cleaning the filter silencer.......................................................................................... 44
6
Troubleshooting.................................................................................................... 46
6.1
Malfunctions when starting....................................................................................... 46
6.2
Surging of the turbocharger....................................................................................... 47
© Copyright 2021 . All rights reserved.
HZTL2490_EN
Rev.E
July 2021

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  • Page 1: Table Of Contents

    Operation Manual / TPR56-F + TPR61-F Table of contents Operation Manual Preliminary remarks....................3 Purpose of this manual ....................3 Layout and function......................4 Intended use of the turbocharger ................6 Storage of new turbochargers and spare parts ............7 Essential information.....................
  • Page 2 Operation Manual / TPR56-F + TPR61-F Table of contents Malfunctions during operation ................. 48 Malfunctions when stopping ..................50 Speed measurement system ..................51 Removal and installation..................52 Turbocharger weights....................52 Removing the turbocharger..................52 Installing the turbocharger ..................54 Disassembly and assembly ..................

  • Page 3: Operation Manual

    Operation Manual / TPR56-F + TPR61-F 1 Preliminary remarks / 1.1 Purpose of this manual 1 Preliminary remarks 1.1 Purpose of this manual This Operation Manual belongs to the turbocharger with the identical serial number (01), see the cover sheet of the Operation Manual and the turbocharger rating plate.

  • Page 4: Layout And Function

    Operation Manual / TPR56-F + TPR61-F 1 Preliminary remarks / 1.2 Layout and function 1.2 Layout and function Suction branch / filter silencer Gas inlet casing Compressor wheel Nozzle ring Diffuser Turbine Bearing bush Bearing casing Gas outlet casing Compressor casing ©...
  • Page 5 Operation Manual / TPR56-F + TPR61-F 1 Preliminary remarks / 1.2 Layout and function Mode of operation The turbocharger is a turbomachine consisting of two main compon- ents, a turbine and a compressor. These components are mounted on a common shaft and form the rotor.

  • Page 6: Intended Use Of The Turbocharger

    Any other use is considered to be a special application, which must first be clarified with ABB. The manufacturer accepts no liability for any other type of use. If the equipment is used for any other purpose, ABB reserves the right to reject all warranty claims.

  • Page 7: Storage Of New Turbochargers And Spare Parts

    Operation Manual / TPR56-F + TPR61-F 1 Preliminary remarks / 1.4 Storage of new turbochargers and spare parts 1.4 Storage of new turbochargers and spare parts Storage of new turbochargers and spare parts up to 6 months New turbochargers and spare parts can be stored in their closed pack- ages for 6 months from the date of delivery without additional moth-...
  • Page 8 70% level, the maximum permissible humidity has been exceeded. In this case, the turbochar- ger must be inspected by an ABB Turbocharging Service Station and repacked. Inspect the package for damage. If the package is damaged, the tur- bocharger must be inspected by an ABB Turbocharging Service Sta- tion and repacked.

  • Page 9: Essential Information

    The malfunction must be reported to the per- son or department responsible. NOTICE Any modifications, additions or conversions made to the turbocharger that could impair safety require the prior approval of ABB Turbochar- ging. © Copyright 2021 . All rights reserved. HZTL2490_EN Rev.E...
  • Page 10 Only use original parts from ABB. ABB accepts no liability for any damage resulting from the use of non- original parts and corresponding accessories. Competence of personnel The turbocharger must only be operated and serviced by trained and au- thorised personnel.

  • Page 11: Symbols And Definitions

    ABB Turbocharging ABB Switzerland Ltd, Turbocharging is identified as ABB Turbocharging in this document. Official service stations of ABB Turbocharging Official service stations are regularly audited and certified by ABB Tur- bocharging. See also chapter Contact information →13. © Copyright 2021 . All rights reserved.

  • Page 12: Turbocharger Rating Plate

    Operation Manual / TPR56-F + TPR61-F 1 Preliminary remarks / 1.7 Turbocharger rating plate 1.7 Turbocharger rating plate Operating limits 01 Turbocharger operating limits at engine overload (110 %). Only when operating in the test rig unless otherwise agreed with the enginebuilder.

  • Page 13: Contact Information

    A rating plate is attached to the turbocharger foot, one on the left and one on the right. On turbochargers with insulation from ABB, at least one additional rating plate is attached to the insulation of the gas outlet cas- ing.

  • Page 14: Safety

    2 Safety / 2.1 Introduction 2 Safety 2.1 Introduction Turbochargers manufactured by ABB are state of the art and comply with the pertinent safety and health-protection requirements that ap- plied when the turbocharger was manufactured. Consequently, the tur- bocharger is safe to operate. Nevertheless, during turbocharger opera-...

  • Page 15: Definition Of Mandatory Signs

    Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.3 Definition of mandatory signs 2.3 Definition of mandatory signs To be worn at all times Protective clothing Safety footwear to pro- tect against mechanical hazard and risk of fall- To be worn according to the specific work...

  • Page 16: Warning Plates On The Turbocharger

    Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.5 Warning plates on the turbocharger 2.5 Warning plates on the turbocharger Warning plates that must be observed are attached to the turbocharger. The warning plates must always be present in the intended locations and must be legible.

  • Page 17: Safe Operation And Maintenance

    Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.6 Safe operation and maintenance 2.6 Safe operation and maintenance The instructions specified in this section are for the safety of personnel. Together with the instructions in the Hazards during operation and maintenance section, they allow the user to safely use the turbocharger.
  • Page 18 Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.6 Safe operation and maintenance Keep the workplace clean, clear away loose objects and remove obstacles on the floor. Keep the floor, equipment and the turbocharger clean. Have oil binding materials ready at hand and keep oil catch pans ready or in position Eliminate leaks.
  • Page 19 Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.6 Safe operation and maintenance Wear personal protective equipment (PPE) according to the material safety data sheet. Inspect the electric cables for abrasion and damage before and after your cleaning work.

  • Page 20: Hazards During Operation And Maintenance

    Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.7 Hazards during operation and maintenance 2.7 Hazards during operation and maintenance Mechanical hazards during operation During normal operation, no mechanical hazards emanate from the tur- bocharger if it has been installed properly.
  • Page 21 Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.7 Hazards during operation and maintenance Hazards due to noise The development of noise during operation is influenced by the installa- tion and operating conditions. Noise with a sound pressure level exceed- ing 85 dB(A) is harmful.
  • Page 22 Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.7 Hazards during operation and maintenance WARNING Hot surfaces on uninsulated turbochargers Uninsulated turbochargers can cause serious personal injuries (burns). The turbocharger is supplied with or without insulation in accordance with the purchase order received from the enginebuilder. If supply is...
  • Page 23 Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.7 Hazards during operation and maintenance WARNING Risk of fire, explosion Flammable and combustible operating materials and supplies can catch fire or resulting vapours can lead to an explosion. Observe the details in the material safety data sheets of the operat- ing and auxiliary materials.
  • Page 24 Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.7 Hazards during operation and maintenance Hazards when handling insulating materials WARNING Hazards due to insulating materials Dust and fibres from insulating materials can cause damage to health or irritations. Unsuitable, combustible insulating materials signify a fire hazard.

  • Page 25: Periodic Checking Of The Pressure Vessel

    Heed any country-specific regulations. 2.8 Periodic checking of the pressure vessel The pressure vessels used by ABB, such as those for wet or dry cleaning, are so-called "simple pressure vessels". ¡ The locally applicable legal regulations regarding periodic checks of the pressure vessels must be observed.

  • Page 26: Lifting Loads

    Operation Manual / TPR56-F + TPR61-F 2 Safety / 2.9 Lifting loads 2.9 Lifting loads WARNING Suspended loads Loads not suspended in compliance with regulations may lead to per- sonal injury or accidents with fatal consequences. Loads must always be fastened to technically perfect lifting gear with sufficient loading capacity.

  • Page 27: Start-Up / Commissioning

    Operation Manual / TPR56-F + TPR61-F 3 Start-up / commissioning / 3.1 Oil supply 3 Start-up / commissioning 3.1 Oil supply A carefully designed and installed oil supply, which functions in all pos- sible operational conditions, is an important prerequisite for trouble- free turbocharger operation.
  • Page 28 Operation Manual / TPR56-F + TPR61-F 3 Start-up / commissioning / 3.1 Oil supply Oil pressure The oil pressure in front of the turbocharger must be maintained pre- cisely to ensure trouble-free operation. The permissible oil pressure ranges at measuring point M (blind connec- tion) on the turbocharger are listed below.
  • Page 29 Not admissible -> stop engine > 155 If the turbocharger has been operated for a longer period of time out- side the admissible range, ABB Turbocharging recommends having the turbocharger inspected by an ABB Turbocharging Service Station. © Copyright 2021 . All rights reserved.

  • Page 30: Inspection Work

    Operation Manual / TPR56-F + TPR61-F 3 Start-up / commissioning / 3.2 Inspection work 3.2 Inspection work Inspection work includes preventive visual controls plus monitoring and measuring work before and during commissioning. Inspections help de- tect changes to the turbocharger. Machine damage can be avoided.
  • Page 31 Operation Manual / TPR56-F + TPR61-F 3 Start-up / commissioning / 3.2 Inspection work 3.2.2 Check after start-up (engine at idling speed) Lubricating system Check oil pressure in oil supply lines. Check oil inlet temperature. The permissible values are listed in the section Oil supply.

  • Page 32: Commissioning After Taking Out Of Operation

    Operation Manual / TPR56-F + TPR61-F 3 Start-up / commissioning / 3.3 Commissioning after taking out of operation 3.3 Commissioning after taking out of operation If provided Remove cover plates (blind flanges) between compressor casing out- let and charge air duct, before gas inlet and after gas outlet.

  • Page 33: Operation

    Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.1 Noise emissions 4 Operation 4.1 Noise emissions WARNING Hazards due to noise Noise can cause impaired hearing, damage to health, mental disturb- ances, diminished attention and irritation. Always wear ear protection when the engine is running.
  • Page 34 Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.1 Noise emissions Suggestion for noise insulation of the bellows Compressor casing Insulation pads Bellows Insulation mat (at least 15 mm) Charge air duct / scavenging Sheet metal cover air line ©...

  • Page 35: Servicing Work

    NOTICE Service inspection after 5 years To prevent age- and stoppage-related machine damage, an inspection by an ABB Turbocharging Service Station is recommended at the latest 5 years after the last service. 4.2.1 Service work every 25 … 50 hours Visual inspection for air, exhaust gas, water and oil leaks.
  • Page 36 4.2.4 Service work every 24000 … 36000 hours The replacement of bearing parts and the inspection and assessment of the rotor must be carried out by an ABB Turbocharging Service Station. Disassemble turbocharger. Clearance measurement. Clean the turbine and compressor wheels and inspect for damage.

  • Page 37: Replacement Intervals For Turbocharger Components

    Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.3 Replacement intervals for turbocharger components 4.3 Replacement intervals for turbocharger components Rotating components The recommended replacement intervals for the compressor and turbine wheels due to stress caused by centrifugal forces and load cycles are cal- culated under consideration of the operating conditions while applying the safety concept for rotating components.
  • Page 38 Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.3 Replacement intervals for turbocharger components Expected replacement in- Component Service hours [h] tervals Gas inlet casing 50000 … 100000 Gas outlet casing 50000 … 100000 Nozzle ring 35000 … 75000 Turbine diffuser / cover ring 35000 …...

  • Page 39: Speed Measurement

    Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.4 Speed measurement 4.4 Speed measurement A speed measuring system permits continuous monitoring of the tur- bocharger speed. CAUTION Do not use cables as a climbing aid If you pull the speed measurement cables too hard, contacts can be pulled out.
  • Page 40 If the engine can be stopped for a short time: Inspect the air and gas lines as well as the turbocharger and eliminate any problems. In any event, it is recommended that you contact the nearest ABB Tur- bocharging Service Station. 4.4.2 Assembly...
  • Page 41 Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.4 Speed measurement 4.4.3 Replacing the speed sensor WARNING Hot cable connector and hot speed sensor Risk of burning. During operation, the cable connector and the speed sensor can reach temperatures exceeding 100 °C.

  • Page 42: Stopping The Engine

    Operation Manual / TPR56-F + TPR61-F 4 Operation / 4.5 Stopping the engine 4.4.4 Failure of speed measuring system Possible reasons for failure of the speed measuring system are de- scribed in the chapter Troubleshooting. 4.5 Stopping the engine CAUTION...

  • Page 43: Maintenance

    Operation Manual / TPR56-F + TPR61-F 5 Maintenance / 5.1 Foreword to Maintenance 5 Maintenance 5.1 Foreword to Maintenance General maintenance work involves regular visual checks and cleaning to ensure trouble-free functioning of the turbocharger and the units moun- ted on it.

  • Page 44: Cleaning The Filter Silencer

    Operation Manual / TPR56-F + TPR61-F 5 Maintenance / 5.2 Cleaning the filter silencer 5.2 Cleaning the filter silencer 5.2.1 Filter silencer with tension band 81265 Filter ring (if provided) 81138 Sheet-metal covering 81270 Tension band 81005 Screw plug 81271...
  • Page 45 Operation Manual / TPR56-F + TPR61-F 5 Maintenance / 5.2 Cleaning the filter silencer NOTICE The amount of filter ring (81265) contamination depends on the cleanli- ness of the air that is drawn in. Wash or replace the filter ring as neces- sary or every 500 hours of operation.

  • Page 46: Troubleshooting

    If there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted. ¡ Have a dimension check carried out by an ABB Turbochar- ging Service Station. © Copyright 2021 . All rights reserved.

  • Page 47: Surging Of The Turbocharger

    Prolonged or periodic surging Possible damage to components, such as the compressor wheel, tur- bine blades, bearings and filter silencer Have the cause clarified immediately by an ABB Turbocharging ser- vice station and rectified. Have components inspected for damage and, if necessary, replaced by an ABB Turbocharging service station.

  • Page 48: Malfunctions During Operation

    Defective oil pump in lubricat- Check / replace it ing system Manometer display wrong Replace the manometer Turbochar- Rotor axial clearance too large Contact an ABB Turbocharging Service Station Reduction in speed Possible causes Elimination Engine Defects of connected cylinders...
  • Page 49 Operation Manual / TPR56-F + TPR61-F 6 Troubleshooting / 6.3 Malfunctions during operation Exhaust gas temperature too high Engine performance and engine speed unchanged Possible causes Elimination Engine Malfunctioning injection Repair it or contact the manu- system facturer Turbocharger Air starvation, for example...

  • Page 50: Malfunctions When Stopping

    Operation Manual / TPR56-F + TPR61-F 6 Troubleshooting / 6.4 Malfunctions when stopping Charge air pressure too low Engine performance and engine speed unchanged, air intake condition normal Possible causes Elimination Engine Air receiver leaking Make repairs Gas piping between the engine...

  • Page 51: Speed Measurement System

    Operation Manual / TPR56-F + TPR61-F 6 Troubleshooting / 6.5 Speed measurement system Run-down time too short Possible causes Elimination Turbochar- Turbocharger contaminated Clean it Damaged bearing Contact an ABB Turbocharging Service Station Rubbing rotor Foreign object in turbocharger 6.5 Speed measurement system...

  • Page 52: Removal And Installation

    Operation Manual / TPR56-F + TPR61-F 7 Removal and installation / 7.1 Turbocharger weights 7 Removal and installation 7.1 Turbocharger weights Lifting gear with a sufficient load limit must be used for removing and installing the turbocharger. The following weight specification is the heaviest variant possible.
  • Page 53 Operation Manual / TPR56-F + TPR61-F 7 Removal and installation / 7.2 Removing the turbocharger If provided Unscrew the cable connector (86515) on the speed sensor. Inspect the lifting gear. Attach one lifting gear each to the two fins of the bearing casing provided for this purpose.

  • Page 54: Installing The Turbocharger

    Operation Manual / TPR56-F + TPR61-F 7 Removal and installation / 7.3 Installing the turbocharger 7.3 Installing the turbocharger Remove the cover from the oil connection. There is an orifice in each of the two oil inlet channels of the bearing cas- ing.

  • Page 55: Disassembly And Assembly

    (see section Table of tightening torques). Tightening torques for assembly devices Unless otherwise described, the screws and nuts of the assembly devices supplied by ABB must be tightened in such a way that they are tight-fitting. © Copyright 2021 . All rights reserved. HZTL2490_EN Rev.E...
  • Page 56 Use assembly devices only for the described applications. ¡ Lifting gear Equipment for lifting and transporting loads (lifting slings, chain block, crane). Lifting gear is not supplied by ABB. © Copyright 2021 . All rights reserved. HZTL2490_EN Rev.E July 2021...

  • Page 57: Module Weights

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.2 Module weights 8.2 Module weights The specified weights of individual parts or assemblies are guides roun- ded off to the next highest value. Weights [kg] Item Description TPR56-F...

  • Page 58: Removing And Installing The Air Suction Branch / Filter Silencer

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.3 Removing and installing the air suc- tion branch / filter silencer Complete compressor casing Weight [kg] TPR56-F TPR61-F NOTICE The total weight of the complete compressor casing is an addition of the weights of the compressor casing, the diffuser and the wall insert.
  • Page 59 Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.3 Removing and installing the air suc- tion branch / filter silencer Removing filter silencer Disconnect all air lines in accordance with engine builder’s instruc- tions. Loop lifting gear around filter silencer (81000).

  • Page 60: Axial Clearance

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.4 Axial clearance 8.4 Axial clearance WARNING Physical hazards due to sharp edges on compressor wheel The compressor wheel has sharp edges which can result in injury. Wear safety gloves.
  • Page 61 Clearances out of tolerance Clearances out of tolerance and excessively worn components can be the cause of serious damage to machinery and property. Have components assessed and, if necessary, replaced by an ABB Turbocharging Service Station. © Copyright 2021 . All rights reserved.

  • Page 62: Removing Cartridge Group

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.5 Removing cartridge group 8.5 Removing cartridge group Disconnect oil pipes in accordance with enginebuilder's instructions. CAUTION Oil orifices There is an orifice for adjusting the oil pressure in each of the two oil supply pipes of the bearing casing.
  • Page 63 Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.5 Removing cartridge group 8.5.2 Dismantling the compressor casing Rotate the compressor casing and set it down on an underlay. NOTICE Ensure that the underlay does not shift. Make certain that the compressor casing rests only on the flange (F)! Check underlay and adjust if necessary.
  • Page 64 Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.5 Removing cartridge group If provided Unplug cable connector (86515) and unscrew speed sensor (86505) with O-ring (86506). Remove the O-ring (42012). Remove screw (61059) with Verbus Ripp® washers (61058) and two nuts (61064).
  • Page 65 Incorrectly performed disassembly and assembly of the cartridge group can lead to serious machine damage. ABB Turbocharging recommends having further work carried out only by trained personnel from an ABB Turbocharging Service Sta- tion. © Copyright 2021 . All rights reserved.

  • Page 66: Dismantling And Installing The Turbine Diffuser And Nozzle Ring

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.6 Dismantling and installing the tur- bine diffuser and nozzle ring 8.6 Dismantling and installing the turbine diffuser and nozzle ring Position clamp (90921) over stud (61036) until it lies flat against inner radius of gas outlet casing.
  • Page 67 Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.6 Dismantling and installing the tur- bine diffuser and nozzle ring Replace two screws (61056) in the gas outlet casing with two guide studs (90320) in the upper section of the turbine diffuser (63000).

  • Page 68: Installing Cartridge Group

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.7 Installing cartridge group 8.7 Installing cartridge group CAUTION Oil orifices There is an orifice for adjusting the oil pressure in each of the two oil supply pipes of the bearing casing. When the cartridge group, the bear-...
  • Page 69 Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.7 Installing cartridge group Fit screw (61059) with Verbus Ripp® washers (61058) and two nuts (61064) and tighten evenly. Remove the lifting gear. If provided: Screw in the speed sensor (86505) complete with its O-ring (86506) and plug in the cable connector (86515).
  • Page 70 Measure and note the axial clearance (A) (see the section on axial clearance). CAUTION If the axial clearance (A) is out of tolerance, an ABB Turbocharging Ser- vice Station must be contacted. Fit air suction branch or filter silencer using nuts (72027) and wash- ers (72018) (see section 8.3).

  • Page 71: Table Of Tightening Torques

    Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.8 Table of tightening torques 8.8 Table of tightening torques © Copyright 2021 . All rights reserved. HZTL2490_EN Rev.E July 2021...
  • Page 72 Operation Manual / TPR56-F + TPR61-F 8 Disassembly and assembly / 8.8 Table of tightening torques Tightening torques [Nm] Item Part number TPR56-F TPR61-F 72027 61036 72026 72002 61044 61056 61059 61064 42059 42064 86505 M18x1.5 M18x1.5 If provided 61037 61090 ©...

  • Page 73: Mothballing The Turbocharger

    Operation Manual / TPR56-F + TPR61-F 9 Mothballing the turbocharger / 9.1 Taking the engine out of opera- tion for up to 12 months 9 Mothballing the turbocharger 9.1 Taking the engine out of operation for up to 12 months Condition of engine lubricating oil The turbocharger normally remains mounted on the engine.
  • Page 74 Dismantle the turbocharger. The rotor and the bearing parts must be removed by an official ABB Turbocharging service station and refitted afterwards. Clean all parts. Machined, bright surfaces of steel and cast parts must be oiled with anticorrosive oil.

  • Page 75: Taking The Engine Out Of Operation For More Than 12 Months

    Operation Manual / TPR56-F + TPR61-F 9 Mothballing the turbocharger / 9.2 Taking the engine out of opera- tion for more than 12 months 9.2 Taking the engine out of operation for more than 12 months If the engine is taken out of operation, the following variants are pos- sible with regard to the turbocharger: ¡...

  • Page 76: Material And Disposal

    10.1 REACH and RoHS Compliance Declaration For Products We hereby confirm that all genuine products, parts and components supplied by ABB Switzerland Ltd, Turbocharging are fully compliant with the requirements of European Union Regulation (EC) 1907/2006 con- cerning the Registration, Evaluation, Authorization and Restriction of...

  • Page 77: Disposing Of Turbocharger Components

    Operation Manual / TPR56-F + TPR61-F 10 Material and Disposal / 10.2 Disposing of turbocharger components 10.2 Disposing of turbocharger components WARNING Handling damaged thermal insulation Damaged thermal insulation can lead to dust exposure. The glass fibres can cause mechanical irritation of the eyes, skin, and respiratory tracts.

  • Page 78: Spare Parts

    Serial number (HT……) ¡ Designation and part number. Spare parts can be ordered from an official ABB Turbocharging service station. If different design versions have not been taken into consideration in this document, please contact an ABB Turbocharging service station.

  • Page 79: View Of Turbocharger With Part Numbers

    Operation Manual / TPR56-F + TPR61-F 11 Spare parts / 11.2 View of turbocharger with part numbers 11.2 View of turbocharger with part numbers © Copyright 2021 . All rights reserved. HZTL2490_EN Rev.E July 2021...
  • Page 80 Operation Manual / TPR56-F + TPR61-F 11 Spare parts / 11.2 View of turbocharger with part numbers Part number Description – Cartridge group 42012 (in customer spare part set) O-ring 51001 Gas inlet casing 51012 Segment 56001 Nozzle ring 61001...

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