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Operation Manual / 4 Product description / A100-M axial
Table of contents
Product description
1
Introduction............................................................................................................ 3
1.1
Essential information.................................................................................................... 3
1.2
Registered trademarks ................................................................................................. 3
1.3
Related documents........................................................................................................ 3
1.4
Layout and function of the turbocharger ................................................................ 4
1.5
Warning plates on the turbocharger......................................................................... 6
1.6
Locations of the rating plates..................................................................................... 7
2
Removal and installation ...................................................................................... 8
2.1
Turbocharger weight ................................................................................................... 8
2.2
Removing the turbocharger........................................................................................ 9
2.3
Installing the turbocharger ........................................................................................ 12
3
Commissioning .................................................................................................... 18
3.1
Oil supply ....................................................................................................................... 18
3.2
Inspection procedures ................................................................................................ 19
3.3
Commissioning after taking out of operation...................................................... 20
4
Monitoring during operation.............................................................................. 21
4.1
Oil pressure, oil temperature..................................................................................... 21
4.2
Turbocharger speed .................................................................................................... 23
5
Operation and service ......................................................................................... 26
5.1
Noise emission ............................................................................................................ 26
5.2
Service work ................................................................................................................. 28
5.3
Expected replacement intervals ............................................................................... 31
5.4
Stopping the engine.................................................................................................... 32
6
Periodic maintenance.......................................................................................... 33
6.1
Foreword to maintenance......................................................................................... 33
6.2
Cleaning the filter silencer ........................................................................................ 34
6.3
Cleaning the slotted diffuser..................................................................................... 37
6.4
Cleaning the compressor during operation .......................................................... 38
6.5
Cleaning turbine and nozzle ring ............................................................................. 44
7
Troubleshooting................................................................................................... 50
7.1
Malfunctions when starting...................................................................................... 50
7.2
Malfunctions during operation ................................................................................. 51
7.3
Surging of the turbocharger..................................................................................... 53
7.4
Malfunctions when stopping.................................................................................... 54
7.5
Speed measurement system .................................................................................... 55
© Copyright 2020 ABB. All rights reserved.
HZTL4033_EN
Rev.E
May 2020
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