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U S ER M A N UA L
HVC-R 100/150 V2 E-Bus Charger
User and Operation Manual for EU
products
Depot Charge Box GEN2
Version 0.1

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Summary of Contents for ABB HVC-R 100 V2

  • Page 1 — U S ER M A N UA L HVC-R 100/150 V2 E-Bus Charger User and Operation Manual for EU products Depot Charge Box GEN2 Version 0.1...
  • Page 2 In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this docu- ment.
  • Page 3: Table Of Contents

    HV C -R 100/ 15 0 V 2 E- BUS CHARG ER US ER GU ID E Table of Contents Glossary ................................ 4 1 Introduction ............................5 Preface ................................. 5 Intended use of this document......................5 Intended use of the charger ........................5 Owner responsibilities ..........................
  • Page 4: Glossary

    HV C -R 100/ 15 0 V 2 E- BUS CHARG ER US ER GU ID E Glossary Combined Charging System. A universal AC and DC charging system, also referred to as ‘Combo’. Direct Current. Electric Vehicle. Owner The legal owner of the charger. OCPP Open Charge Point Protocol.
  • Page 5: Introduction

    Introduction Preface The HVC-R product line is the new ABB solution for Overnight Charging of Heavy Vehi- cles. The product line allows 107kW and 160kW charging with up to 3 charging outlets per one charger. The charging of the vehicles is done sequentially following the first come, first serve principle.
  • Page 6: Signs

    ABB’s warranty. Neither ABB nor its affiliates shall be liable to the purchaser of this product or third par- ties for damages, losses, costs or expenses incurred by purchaser or third parties as a...
  • Page 7 HVC -R 100/ 15 0 V 2 E-B US CHARGER U S ER GU ID E CAUTION Various Identifies a hazard that could result in damage to the ma- chine, other equipment, and/or environmental pollution NOTICE Contains remarks, suggestions or advice. 2 022 - 02 -06 7 / 2 2...
  • Page 8: Safety Regulations

    2. Contact the owner / site operator. 3. It is not permitted to operate the whole system if at least one of the Depot Charge Box Boxes GEN2 shows severe malfunction. Please contact ABB Ser- vice department for more information of error condi- tion...
  • Page 9: Description Of The Product

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE Description of the product Overview of the system A. Charge cabinet 100-150kW B. Depot Charge Box Boxes GEN2 (up to 3 per charger with sequential charging) Charge cabinet Door Door handle / lock...
  • Page 10: Depot Charge Box Gen2

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE Depot Charge Box GEN2 The user operated components are indicated on below: A. LED beacon B. Emergency button C. Stop button D. Door handle & lock E.
  • Page 11: Charger Configurations

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE Charger configurations The charger is built up with a modular architecture. Supported charging standards in a charger configuration are described by a letter: Product Description HVC-100R V2 CE 107kW charge cabinet configuration with 1-3 Depot Charge Box...
  • Page 12: Charging Instruction

    HVC -R 100/ 15 0 V 2 E-B US CHARGER U S ER GU ID E Charging instruction Charging with 1 Depot Charge Box GEN2 Start charging: Park the electric vehicle with the charge inlet within reach of the connector. 2.
  • Page 13: Emergency Stop

    HVC -R 100/ 15 0 V 2 E-B US CHARGER U S ER GU ID E 9. If the stop button is pressed and there is another vehicle connected that requires bulk charging, the charging will automatically switch to the next bus in line. 10.
  • Page 14: Operator Instructions

    Internal RCDs and RCBOs need to be tested on correct functioning on a regular basis. During the yearly maintenance round that is advised to be executed by a certified ABB technician, this will be checked.  Powder coating: look for damage, cracks or ruptures.
  • Page 15: Emergency Stop Inspection

    The site operator or helpdesk is the first response to a customer call. The helpdesk can remotely solve simple problems for the customer. In special cases the site operator with knowledge of the charger can be asked by ABB sup- port to report about the status of some internal components of the charger. Therefore a brief description of the position and function of these components is described on the next pages.
  • Page 16: Overview Of The Depot Charge Box Gen2

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE WARNING Do not open the Power Cabinet door if you are not familiar with working with high voltage and high current. 4.3.2 Overview of the Depot Charge Box GEN2 Front door Depot Charge Box GEN2 Door handle / lock (per Depot Charge Box GEN2 Unique system key)
  • Page 17: Component Overview Power Cabinet

    HVC -R 100/ 15 0 V 2 E-B US CHARGER U S ER GU ID E 4.3.3 Component overview Power Cabinet The main components as can be seen with an open front door: Main switch MCB (Q17) AC power supply for ACM RCD (Q13) control RCD (Q12) redundant control Display...
  • Page 18: Technical Functioning

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE Technical functioning 4.4.1 Normal operation Normal positions of the different switches and breakers when the charger is in operation (idle; not charging): Power Cabinet ...
  • Page 19: Switch The Depot Charge Box Gen2

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE 4.4.3 Switch the Depot Charge Box GEN2 In case it is necessary to switch off the Depot Charge Box GEN2, this can be done by turn- ing off the main switch: 1.
  • Page 20: Contact Information

    HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE Contact information NOTICE In case of problems Contact the site operator. ABB in your country Please contact ABB in your country for delivery and service information. ABB EV Infrastructure global ABB EV Infrastructure Address Heertjeslaan 6 2629 JG Delft...
  • Page 21 HVC -R 100/ 15 0 V 2 E-B US CHARGER U S ER GU ID E Appendix: A. WEEE disposal – 2012-19/EU 2 022 - 02 -06 2 1/2 2...
  • Page 22 HVC -R 100/ 15 0 V 2 E -BUS CHARG ER U S ER GU IDE NOTES 2 022 -02 -06 2 2/ 22...

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Hvc-r 150 v2

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