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Sony KP-51DS1U Service Manual
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Sony KP-51DS1U Service Manual

Sony KP-51DS1U Service Manual

Re-2d chassis
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SERVICE MANUAL
MODEL
COMMANDER DEST.
KP-51DS1U
RM-892
∗ Please file according to model size. ...
51
CHASSIS NO.
UK
SCC-P26B-A
1
2
3
4
5
6
7
8
9
0
OK
RM-892
RE-2D
CHASSIS
PROJECTION TV

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Summary of Contents for Sony KP-51DS1U

  • Page 1 SERVICE MANUAL RE-2D CHASSIS MODEL COMMANDER DEST. CHASSIS NO. KP-51DS1U RM-892 SCC-P26B-A RM-892 PROJECTION TV ∗ Please file according to model size..
  • Page 2 VIEWS AND IN THE PARTS LIST ARE CRITICAL TO REMOVING THE ANODE. SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. – 2 –...

  • Page 3: Table Of Contents

    KP-51DS1U RM-892 TABLE OF CONTENTS Section Title Page Section Title Page 1. SELF DIAGNOSIS FUNCTION ...... 6-3. Text Position Adjustment ........6-4. White Balance Adjustment ........ 2. GENERAL ..............6-5. Sub Bright Adjustment ........3. DISASSEMBLY 7. DIAGRAMS 3-1. Rear Board Removal .........

  • Page 4: Self Diagnosis Function

    KP-51DS1U RM-892 SECTION 1 SELF DIAGNOSIS FUNCTION Diagnostic Errors The errors indicated below can be read using an Error Reader Display (Part Number S-188-900-10) connected to the service connector. Once an error has been detected it will then be displayed on the two digit error reader.
  • Page 5 KP-51DS1U RM-892 Protection Error (Error 2): Once every main loop (approximately 200ms OSD mode, 50ms text or menu mode), the micro checks the protection pin (pin 66). If the protection pin is high 6 successive times, a protection error is diagnosed. The protection pin is not checked during the first 3-4 seconds after AC on.
  • Page 6 KP-51DS1U RM-892 General I C Device Run-time Errors (Errors 19-23): 19 - No acknowledge from Jungle when attempting to initialize 20 - No acknowledge from Jungle when attempting to read registers 21 - AV Switch cannot complete reset during initialization...
  • Page 7 KP-51DS1U RM-892 Error Display Mode Error Display Mode is entered by the following sequence of commands: Standby → Information → Digit 5 → Volume Down → TV This mode will display a special menu, which will list all possible errors and the number of occurrences of each error (0 – 255, as stored in the NVM).
  • Page 8 KP-51DS1U RM-892 TT command table TT Mode is available by pressing the test key twice. It is exited by pressing 0 twice, or by pressing the Test key, or by pressing the TV key or by switching the set into standby.
  • Page 9 KP-51DS1U RM-892 Noise on Centre Speaker Only Noise on Surround Speaker Only Set Colour to minimum and Picture to maximum Set Colour & Picture to minimum and adjust sub-brightness Pre-Set AV Labels Picture Blanking Pulse Enable/ Disable Balance Left/ Right (Press RED Key for balance left, YELLOW for balance right, and GREEN for centre balance...
  • Page 10 VIDEO VIDEO PROGR MENU VTR 1 2 3 4 DVD RM 892 VIDEO PROGR MENU RM 892...
  • Page 11 LANGUAGE LANGUAGE English Deutsch English Deutsch Français Français Italiano Italiano Nederlands Polski Nederlands Česki Polski Magyar Eλλnvιkά Česki Magyar Select Language: Confirm: OK Eλλnvιkά Select Language: Confirm: OK LANGUAGE English Deutsch Français Italiano Nederlands Polski Česki Magyar Eλλnvιkά Select Language: Confirm: OK VIDEO PROG...
  • Page 12 PICTURE CONTROL PICTURE CONTROL Picture Mode Personal Picture Mode Personal Contrast Contrast Reset Reset VIDE Format Wide Format Wide Digital Signal Composite Digital Signal Composite PROG SYS CHAN LABEL C 28 BBC-W C 40 MV-CH C 41 TVE-1 C 31 TVE-2 C 34 ANT-3...
  • Page 13 PICTURE CONTROL VIDEO Picture Mode Personal Contrast Reset Format Wide Digital Signal Composite PICTURE CONTROL Picture Mode Personal Contrast Reset Format Wide Digital Signal Composite PICTURE MODE Picture Mode Personal Brightness Colour Sharpness PROGR VIDEO MENU PICTURE CONTROL Picture Mode Personal Contrast Reset...
  • Page 14 PICTURE CONTROL PICTURE CONTROL VIDEO VIDEO Picture Mode Personal Contrast Picture Mode Personal Reset Contrast Format Wide Reset Digital Signal Composite Format Wide Digital Signal Composite PICTURE CONTROL Picture Mode Personal Contrast SOUND CONTROL Reset Format Wide Digital Signal Composite Sound Mode Personal Balance...
  • Page 15 PICTURE CONTROL VIDEO VIDEO Picture Mode Personal Contrast Reset Format Wide Digital Signal Composite TIMER Sleep Timer TIMER Sleep Timer 1:00 PROGR PROGR MENU MENU RM 892 RM 892...
  • Page 16 PICTURE CONTROL PICTURE CONTROL VIDEO VIDEO Picture Mode Personal Picture Mode Personal Contrast Contrast Reset Reset Format Wide Format Wide Digital Signal Composite Digital Signal Composite PRESET PRESET Auto Programme Auto Programme Manual Programme Preset Manual Programme Preset Further Programme Preset Further Programme Preset AV Label Preset AV Label Preset...
  • Page 17 PICTURE CONTROL PICTURE CONTROL VIDEO VIDEO Picture Mode Personal Picture Mode Personal Contrast Contrast Reset Reset Format Wide Format Wide Digital Signal Composite Digital Signal Composite PRESET PRESET Auto Programme Auto Programme Manual Programme Preset Manual Programme Preset Further Programme Preset Further Programme Preset AV Label Preset AV Label Preset...
  • Page 18 PICTURE CONTROL PICTURE CONTROL VIDEO VIDEO Picture Mode Personal Picture Mode Personal Contrast Contrast Reset Reset Format Wide Format Wide Digital Signal Composite Digital Signal Composite PRESET PRESET Auto Programme Auto Programme Manual Programme Preset Manual Programme Preset Further Programme Preset Further Programme Preset AV Label Preset AV Label Preset...
  • Page 19 PICTURE CONTROL PICTURE CONTROL VIDEO VIDEO Picture Mode Personal Picture Mode Personal Contrast Contrast Reset Reset Format Wide Format Wide Digital Signal Composite Digital Signal Composite PRESET VIDEO CONNECTION Auto Programme TV Screen [TV - - - - - - -] Manual Programme Preset Output [AV1 - - - - - - -]...
  • Page 20 Tue 22 DEC Press O.K. to view data for all available channels 15:20:40 Press to return to programme list. - 1h NOW VIDEO VIDEO BBC 2 Tues International Cricket – – – 13:35 - 18:25 Channel 4 Racing From Epsom – – – 14:00 - 16:30 Tue 22 DEC Press O.K.
  • Page 21 VIDEO VIDEO Tue 22 DEC Press O.K. to view data for all available channels 15:20:40 Press to return to programme list. - 1h NOW BBC 2 Tues International Cricket – – – 13:35 - 18:25 Channel 4 Racing From Epsom – – – 14:00 - 16:30 Film: Rachel And The –...
  • Page 22 VIDEO PROGR MENU RM 892...
  • Page 23 VIDEO VTR 1 2 3 4 DVD...

  • Page 25: Disassembly

    KP-51DS1U RM-892 SECTION 3 DISASSEMBLY 3-1. REAR BOARD REMOVAL 3-3. SERVICE POSITION 2 Rear board Main bracket block 1 Eight screws (Hexagon head) 3-2. MAIN BRACKET BLOCK REMOVAL 1 Four screws (Hexagon head) 2 Main bracket block – 25 –...

  • Page 26: Control Panel Block And Resistor Assembly (Focus Pack) Removal

    KP-51DS1U RM-892 3-4. CONTROL PANEL BLOCK AND RESISTOR ASSEMBLY (FOCUS PACK) REMOVAL 5 Control panel block 4 Two screws (Hexagon head) 3 Front board 2 Nine screws (Hexagon head) 7 Resistor assembly (Focus Pack) 6 Screw 1 Speaker grille assembly (+BVTP4 ×...

  • Page 27: Chassis Block Removal

    KP-51DS1U RM-892 3-6. CHASSIS BLOCK REMOVAL (1) MAIN BRACKET REMOVAL 1 Four screws (Hexagon head) 3 Set the main bracket. 2 Pull the main bracket, and Pay particular attention to the wires of each Printed circuit remove each connections boards when puling out the main bracket.

  • Page 28: Terminal Board Removal

    KP-51DS1U RM-892 3-7. TERMINAL BOARD REMOVAL 3 Terminal board 2 Screw (+BVTP 3 x 12) 1 Four screws (+BVTP 4 x 16) 2 Two screws (+BVTP 3 x 12) 1 Two screws (+BVTP 4 x 16) 3-8. A3, U, A AND D BOARDS REMOVAL...

  • Page 29: N And A2 Boards Removal

    KP-51DS1U RM-892 3-9. N AND A2 BOARDS REMOVAL 3 N shield 4 Claw 8 A2 board 5 N board 6 Pin cable 7 Two claws 1 Two bosses 2 A2 bracket 3-10. E BOARD REMOVAL 1 Two screws (+BVTP 3 x 12)

  • Page 30: G Board Removal

    KP-51DS1U RM-892 3-11. G BOARD REMOVAL 1 Four claws 2 G board 1 Two claws 3-12. HIGH-VOLTAGE 3-13. PICTURE TUBE REMOVAL CABLE REMOVAL Removing the arrow-marked screw is strictly inhibited. AND INSTALLATION If removed, it may cause liquid spill. (1) Removal...

  • Page 31: Set-Up Adjustments

    KP-51DS1U RM-892 SECTION 4 SET-UP ADJUSTMENTS 4-1. SCREEN VOLTAGE ADJUSTMENT 4-3. SCREEN (G2) ADJUSTMENT (ROUGH ALIGNMENT) 1. Connect JIG (A) to 200 V and GND. 1. Receive the Monoscope signal. 2. Select VIDEO1 mode without signals. 2. Set 50% BRIGHTNESS and minimum PICTURE.

  • Page 32: 2-Pole Magnet Adjustment

    KP-51DS1U RM-892 4-5. 2-POLE MAGNET ADJUSTMENT 4-7. DEFOCUS ADJUSTMENT (Blue) 1. Receive the Dot signal. 1. Set to receive the Dot signal. 2. Place the caps on the red and green lens so that only the blue 2. Place the caps on the red and blue lens so that only the green color is shown.

  • Page 33: Safety Related Adjustment

    KP-51DS1U RM-892 SECTION 5 SAFETY RELATED ADJUSTMENT When replacing the following components marked with ] on E BOARD the schematic diagram, always check hold-down voltage and if – CONDUCTOR SIDE – necessary re-adjust. CN810 CN505 Part Replaced ([) Part Replaced (])

  • Page 34: Registration Adjustments

    KP-51DS1U RM-892 SECTION 6 REGISTRATION ADJUSTMENTS 3. Press “MENU” on the commander to obtain the following 6-1. HOW TO ENTER THE SERVICE MODE menu on the screen. 6-1-1. Adjustment Method with Commander Service adjustment to this model can performed with the sup- TEST MENU plied remote commander RM-892.
  • Page 35 KP-51DS1U RM-892 Geometry ( : No need to adjust) GEOMETRY ADJUSTMENT MSP ADJUSTMENT CONCCT FAWCTIST Wide Smart Zoom V Size 0 - 63 AGC On / Off ON/OFF V Position 0 - 63 Constant Gain CDB 0 - 20 S Correction...

  • Page 36: Service List (Convergence)

    KP-51DS1U RM-892 Current TV Status Convergence Depends on the signals TV STATUS RE-2D(TT09) PAL, SECAM : 50 Mode Item No. NTSC : 60 Text System C Text-2 Dolby Enabled DSP Present Text Language Set WEST Menu Language Set WEST Destination...
  • Page 37 KP-51DS1U RM-892 Initial Data Item Adjustment Data Mode Name / Description Device Number Item Range Wide Smart Zoom CENT –127 ~ +127 –01 –02 –01 GREEN V CENTER CXP86213 SKEW –127 ~ +127 GREEN V SKEW –127 ~ +127 GREEN V BOW SIZE –127 ~ +127...
  • Page 38 KP-51DS1U RM-892 Initial Data Item Adjustment Data Mode Name / Description Device Number Item Range Wide Smart Zoom CENT –95 ~ +96 BLUE V CENTER CXP86213 SKEW –95 ~ +96 BLUE V SKEW –127 ~ +127 BLUE V BOW SIZE –127 ~ +127...

  • Page 39: Pal Registration Adjustment

    KP-51DS1U RM-892 6-2. PAL REGISTRATION ADJUSTMENT CENTER ADJUSTMENT 1. Adjust H Position and V Position. 6-2-1. Registration Adjustment Method 1. Turn on the main power switch of the set and enter into standby mode. H Position 2. Press the following sequence of buttons on the Remote Commander.

  • Page 40: Convergence Adjustment

    KP-51DS1U RM-892 MAIN DEFLECTION ADJUSTMENT 6-2-3. Convergence Adjustment 1. Adjust V Linearity. 1. Receive the PAL SPCB signal. Correct linearity of the horizontal top and bottom lines. 2. Select wide mode. Press “ (blue key)” : Wide b Smart b 4 : 3 b Zoom...
  • Page 41 KP-51DS1U RM-892 GREEN VERTICAL LINE ADJUSTMENT GREEN HORIZONTAL LINE ADJUSTMENT 1. Receive the PAL SPCB signal. 1. Receive the PAL SPCB signal. 2. Carefully watching out for the GH CENT screen center sec- 2. Finely adjust the center position of the vertical line at the tion, adjust GH CENT, GH BOW, GH SKEW.
  • Page 42 KP-51DS1U RM-892 GREEN VERTICAL SIZE ADJUSTMENT GREEN HORIZONTAL SIZE ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive the Internal pattern (crosshatch) signal. 2. Adjust GV MSIZ so that the sizes at the top and bottom and 2. Adjust with GH MSIZ, so that the sizes of both edges and centre are equal.
  • Page 43 KP-51DS1U RM-892 GREEN HORIZONTAL SYMMETRICAL PIN DISTORTION GREEN HORIZONTAL QUATERNARY ADJUSTMENT ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive the Internal pattern (crosshatch) signal. 2. Adjust GH 4PIN, to correct the 4th order distortion. 2. Adjust GH MPIN to correct pin distortion at both edges of 3.
  • Page 44 KP-51DS1U RM-892 GREEN VERTICAL ASYMMETRICAL PIN DISTORTION GREEN VERTICAL 4TH ORDER DISTORTION (2ND-ORDER DISTORTION) ADJUSTMENT ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive the Internal pattern (crosshatch) signal. 2. Correct the asymmetrical pin distortion at the top and bot- 2.

  • Page 45: Text Position Adjustment

    KP-51DS1U RM-892 RED REGISTRATION ADJUSTMENT 6-3. TEXT POSITION ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive RF signal with teletext. GH GSEL = “00” (Green + Red) 2. Set in TT mode. 2. Adjust so that the red lines lay on the green lines.
  • Page 46 KP-51DS1U RM-892 MEMO – 46 –...

  • Page 47: Diagrams

    KP-51DS1U KP-51DS1U KP-51DS1U RM-892 RM-892 RM-892 SECTION 7 DIAGRAMS 7-1. BLOCK DIAGRAMS IC301 CN301 IC103 DL SW IC201 IC204 BUFFER TU101 DIGITAL COMB FILTER Q118 VIDEO SW YC SW CVBS IN R OUT 1 RED DRIVE Q303 2 GRN DRIVE...
  • Page 48 KP-51DS1U KP-51DS1U KP-51DS1U RM-892 RM-892 RM-892 CN4901 TU4001 (V SHIFT) IC4008 SCL/SDA SW RESET TXD2 IC1102 5,12 H SYNC SEP RXD2 CN1101 IC1105,1108, Q4002 MUTE 1110,1113, 6,13 V SYNC CN4002 Q1109 1115 SYNC OUT V IN V DELAY RXD2 HD OUT...
  • Page 49 KP-51DS1U KP-51DS1U KP-51DS1U KP-51DS1U RM-892 RM-892 RM-892 RM-892 CN1405 CN1434 R-H(+) G-H(+) CN1401 CN1432 V.OUT V.IN R-H(-) G-H(-) V.IN V.OUT (RED) (GREEN) CN1461 VM.IN VM.OUT V.DEF VM DRIVE BUFF/AMP V.MID (BLUE) Q1431,1432 Q1433-1436 VM.RET VM.RET V.RET VM,GREEN/ (VM,RED DY) BLUE DY...
  • Page 50 KP-51DS1U KP-51DS1U KP-51DS1U KP-51DS1U RM-892 RM-892 RM-892 RM-892 CN4901 V IN V OUT TO A2 BOARD AV LINK CN4502 J4901 MODE (AV3) (SMART LINK) CN4902 L OUT R OUT R IN TO A2 BOARD CN4501 L IN (AV IN/OUT) B-SS760<UK.>-B/D-4 –...
  • Page 51 KP-51DS1U KP-51DS1U RM-892 RM-892 – 61 – – 62 –...
  • Page 52 KP-51DS1U KP-51DS1U RM-892 RM-892 (RED AMP) (GREEN AMP) (BLUE AMP) RED AMP V901 V902 V903 Q704,703 GREEN AMP BLUE AMP PICTURE TUBE PICTURE TUBE Q762,763 PICTURE TUBE Q733,732 Q701 HV R HV G HV B CN703 CN706 CN736 CN737 CN765...

  • Page 53: Frame Schematic Diagram

    7-2. FRAME SCHEMATIC DIAGRAM PHOTO L IN RXD2 RXD2 CN3101 SENSOR :BTOB TXD2 TXD2 CN4902 L IN UPPER R IN CN4501 RESET RESET SDA-TV SDATV :S-MICRO R IN :S-MICRO R OUT SCL-TV SCLTV (V SHIFT CONTROL) CN3301 LEFT R OUT (AV3) L OUT SDA DTV...

  • Page 54: Circuit Boards Location

    µ COM, Y/C JUNGLE, TUNER, AUDIO/VIDEO PROCESS 7-3. CIRCUIT BOARDS LOCATION — A BOARD (Component Side) — — A BOARD (Conductor Side) — • A BOARD SEMICONDUCTOR LOCATION Q2403 Q2404 Component Conductor Side Side Q2405 Q2406 Q2407 Q2408 Q2409 IC103 Q2410 IC201 Q2411...

  • Page 55: Schematic Diagram Of A (1/3) Board

    (1) Schematic Diagram of A (1/3) Board :S-MICRO TO P1 TU101 FB101 CN103 R244 R366 HM102 TVF01-FR C285 :CHIP :CHIP :CHIP :FASTON 4700p Q121 Q124 Q120 Q122 Q130 B:CHIP :CHIP 2SC2412K 2SC2412K 2SC2412K 2SA1037AK 2SC2412K R367 Q110 Q111 BUFF BUFF BUFF C142 1.2k...

  • Page 56: Schematic Diagram Of A (2/3) Board

    (2) Schematic Diagram of A (2/3) Board # :CHIP STDBY 5V # :CHIP # :CHIP F:CHIP # :CHIP STDBY 5V # :CHIP # :CHIP P4.1 # :CHIP 100 :CHIP # :CHIP # :CHIP STDBY 5V # :CHIP P4.0 M27C2001-12C1-DS02 STDBY 5V :S-MICRO 100 :CHIP STANDBY 5V...

  • Page 57: Schematic Diagram Of A (3/3) Board

    • A (2/3) BOARD WAVEFORMS 0.5 Vp-p (H) 0.7 Vp-p (H) 1.3 Vp-p (H) 1.3 Vp-p (H) 1.0 Vp-p (H) 1.3 Vp-p (H) 2.6 Vp-p (H) 1.9 Vp-p (V) 3.4 Vp-p (H) 2.5 Vp-p (H) 2.8 Vp-p (H) 4.8 Vp-p (H) 1.1 Vp-p (V) 1.1 Vp-p (V) 6.8 Vp-p (H)

  • Page 58: Schematic Diagram Of A3 Board

    V SHIFT CONTROL TUNER, D/A CONVERTER, SIGNAL SELECT • A2 BOARD SEMICONDUCTOR LOCATION — A3 BOARD (Component Side) — — A3 BOARD (Conductor Side) — DIODE A3 BOARD Component Conductor Component Conductor Side Side Side Side Terminal name of semiconductors IC4001 D4002 –...

  • Page 59: Schematic Diagram Of A2 Board

    (5) Schematic Diagram of A2 Board CN4002 CN4901 :BTOB :S-MICRO TO N BOARD:CN3101 CN4604 Q4011 R4016 :S-MICRO 2SA1037K IC4007 :CHIP R4014 KA78R33-YDTU TO G BOARD:CN6502 R4062 R4061 :CHIP R4075 HEATSINK :CHIP :CHIP 3.3V C4012 4-062-167-11 :CHIP FB4010 C4090 R4029 3.3VA CH:CHIP 0.01 3.3V...

  • Page 60: Schematic Diagram Of D Board

    (6) Schematic Diagram of D Board • D BOARD WAVEFORMS 3.6 Vp-p (8 MHz) 4.7 Vp-p (V) 4.7 Vp-p (H) 1.3 Vp-p (V) 1.3 Vp-p (V) (AUDIO OUT) 57.5 Vp-p (V) 0.5 Vp-p (V) 0.5 Vp-p (V) 4.7 Vp-p (H) 4.7 Vp-p (V) CN1807 CN1808...
  • Page 61 KP-51DS1U KP-51DS1U KP-51DS1U AUDIO AMP, V DEFRECTION, RM-892 RM-892 RM-892 PJ ENGINE — D BOARD (Component Side) — — D BOARD (Conductor Side) — • D BOARD SEMICONDUCTOR LOCATION Q1801 Q1802 Component Conductor Side Side Q1803 Q1804 IC1501 Q1805 IC1502...
  • Page 62 KP-51DS1U KP-51DS1U KP-51DS1U H DEFRECTION, RM-892 RM-892 RM-892 HV, DY DRIVE — E BOARD — • E BOARD SEMICONDUCTOR LOCATION • E BOARD WAVEFORMS DIODE IC501 D501 IC801 D502 IC802 D503 4.7 Vp-p (H) 2.5 Vp-p (H) 2.5 Vp-p (H)

  • Page 63: Schematic Diagram Of E Board

    (7) Schematic Diagram of E Board C880 R999 R979 4.7k 4.7k Q810 2SC3311A MUTE -13.4 R989 CN508 4.7k D510 R995 -13.4 :FASTON JW(5) 1SS133 R974 -14.6 -14.6 -15V R809 R823 TO D BOARD Q801 Q803 4.7k R867 R925 R706 CN1502 2SC3311A 2SC3311A C889...

  • Page 64: Schematic Diagrams Of Zg And Zr Boards

    (8) Schematic Diagrams of ZG and ZR Boards VM, GREEN/BLUE DY VM, RED DY — ZG BOARD — CN1434 CN1405 T0 E BOARD CN503 TO E BOARD CN504 G-H(+) R-H(+) H(MID) H(MID) DY(H) DY(H) H.IN G-H(-) H.IN R-H(-) V.IN V.IN SUB DY CN1433 SUB DY...

  • Page 65: Schematic Diagram Of N (1/4) Board

    (9) Schematic Diagram of N (1/4) Board MSM51V18165D-60TS-K MSM51V18165D-60TS-K M24C16-MN6T 13.5MHz (1/4) (DIGITAL PROCESSING) Schematic diagram Schematic diagram – 101 – – 102 – – 103 – < (1/4) board (2/4) board ,...

  • Page 66: Schematic Diagram Of N (2/4) Board

    (10) Schematic Diagram of N (2/4) Board (2/4) (AUDIO VIDEO DECODER) HYB39S16160CT-8 SAA7201-C2D NJM3404AM-T1 – 104 – – 105– – 106 –...

  • Page 67: Schematic Diagram Of N (3/4) Board

    (11) Schematic Diagram of N (3/4) Board (3/4) (CPU) MBM29LV160BA-90PFTNBE-02 MSM51V18165D-60TS-K MSM51V18165D-60TS-K CN3301 MODEM Schematic diagram Schematic diagram – 107 – – 108 – – 109 – < (3/4) board (4/4) board ,...

  • Page 68: Schematic Diagram Of N (4/4) Board

    (12) Schematic Diagram of N (4/4) Board CXD1957AQ-TL (PCMCIA) (4/4) (PCMCIA INTERFACE) – 110 – – 111 – – 112 –...

  • Page 69: Schematic Diagrams Of Cb, Cg And Cr Boards

    NOTE: The circuit indicated as left contains high voltage of over 600 Vp-p. Care must be paid to prevent an electric shock in RED AMP GREEN AMP BLUE AMP inspection or repairing. — CR BOARD — — CG BOARD — —...

  • Page 70: Schematic Diagrams Of G, H1, H2, H3 And U Boards

    (14) Schematic Diagrams of G, H1, H2, H3 and U Boards CN3104 5B3PS (VOL+) (VOL-) (TV/VIDEO) IC3101 PROG+ PROG- SBX1981-51(21) IR RECEIVER TO G BOARD R3103 R3104 R3115 R3101 R3102 CN6503 4.7k 2.7k :RN-CP :RN-CP :CHIP :RN-CP :RN-CP AC(L)OUT R3105 :CHIP C3101 AC(N)OUT...
  • Page 71 KP-51DS1U KP-51DS1U KP-51DS1U USER CONTROL, HP OUT, RM-892 RM-892 AV INPUT AV IN/OUT RM-892 MAIN SWITCH USER CONTROL — G BOARD — POWER SUPPLY • G BOARD SEMICONDUCTOR LOCATION — H1 BOARD — — H2 BOARD — IC6001 IC6004 IC6005...

  • Page 72: Semiconductors

    KP-51DS1U KP-51DS1U KP-51DS1U RM-892 RM-892 RM-892 7-5. SEMICONDUCTORS AN77L12-TA CXA1315M HYB39S16160CT-8 MCF5206EFT25 PM0011AS SE-135N BSS83 2SA1091O-TPE2 2SK2251-01-F19 D1NL20U-TR ERC04-06SE MTZJ-13 TLG124A NJM78L12A-T3 CXA1315M-T4 SAA7201-C2D SE135N-LF12 2SA1208-S EL1Z ERC06-15S MTZJ-13B NJM79L12A CXA1875AM-T4 2SA1208T-TP EL1Z-V1 MTZJ-33C CATHODE NJM79L12A-T3 MC14046BF GP08D MTZJ-7.5B MC14046BF-T2...

  • Page 73: Exploded Views

    KP-51DS1U RM-892 SECTION 8 EXPLODED VIEWS NOTE: • Items marked " * " are not stocked since The components identified by shading they are seldom required for routine • Items with no part number and no ¡ and mark are critical for safety.

  • Page 74: Control Panel And Cabinet Block

    KP-51DS1U RM-892 8-2. CONTROL PANEL AND CABINET BLOCK The components identified by shading : 7-685-534-19 +BTP 2.6X8 ¡ and mark are critical for safety. : 7-685-648-79 +BTP 3X12 Replace only with part number specified. : 7-685-663-71 +BVTP 4X16 159 59...

  • Page 75: Main Bracket Block

    KP-51DS1U RM-892 8-3. MAIN BRACKET BLOCK The components identified by shading ¡ : 7-685-648-79 +BVTP 3X12 and mark are critical for safety. Replace only with part number specified. : 7-685-663-79 +BVTP 4X16 : 7-685-663-71 +BVTP 4X16 REF.NO. PART NO. DESCRIPTION REMARK REF.NO.

  • Page 76: Picture Tube Block

    KP-51DS1U RM-892 8-4. PICTURE TUBE BLOCK The components identified by shading ¡ and mark are critical for safety. : 7-685-663-71 +BVTP 4X16 Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK 0 8-733-575-15 PICTURE TUBE 07MAC3 (B) (C/D CPL)

  • Page 77: Electrical Parts List

    KP-51DS1U The components identified by shading SECTION 9 RM-892 ¡ and mark are critical for safety. Replace only with part number specified. H1 H2 ELECTRICAL PARTS LIST The components identified by [ in this REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO.
  • Page 78 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. H3 ZR A2 REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK * A-1646-226-AH3 BOARD, COMPLETE C4009 1-163-021-91 CERAMIC CHIP 0.01µF...
  • Page 79 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C4066 1-126-959-11 ELECT 0.47µF 20% 50V D4018 8-719-977-22 ZENER DIODE DTZ9.1 D4019 8-719-977-22 ZENER DIODE DTZ9.1...
  • Page 80 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK L4006 1-410-667-31 INDUCTOR 22µH R4049 1-216-025-11 RES-CHIP 1/10W L4010 1-410-645-31 INDUCTOR 100µH...
  • Page 81 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. A2 A3 REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R4502 1-216-295-11 SHORT IC1110 8-759-367-69 IC MC74HC74AFEL IC1112...
  • Page 82 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. A3 A REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R1151 1-216-033-00 RES-CHIP 1/10W C116 1-115-340-11 CERAMIC CHIP 0.22µF...
  • Page 83 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C303 1-163-275-11 CERAMIC CHIP 0.001µF C228 1-104-664-11 ELECT 47µF C304 1-163-038-11 CERAMIC CHIP 0.1µF...
  • Page 84 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C380 1-163-038-11 CERAMIC CHIP 0.1µF C2851 1-126-964-11 ELECT 10µF 20% 50V...
  • Page 85 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK D305 8-719-914-43 DIODE DAN202K D320 8-719-977-22 ZENER DIODE DTZ9.1 <CHIP CONDUCTOR>...
  • Page 86 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK 8-729-027-38 TRANSISTOR DTA144EKA-T146 Q331 8-729-120-28 TRANSISTOR 2SC1623-L5L6 8-729-120-28 TRANSISTOR 2SC1623-L5L6...
  • Page 87 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK Q2835 8-729-120-28 TRANSISTOR 2SC1623-L5L6 1-216-065-91 RES-CHIP 4.7K 1/10W Q2836 8-729-120-28 TRANSISTOR 2SC1623-L5L6...
  • Page 88 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R149 1-216-025-11 RES-CHIP 1/10W R211 1-216-049-11 RES-CHIP 1/10W R150 1-216-025-11 RES-CHIP...
  • Page 89 KP-51DS1U The components identified by shading ¡ RM-892 and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R270 1-216-022-00 RES-CHIP 1/10W R343 1-216-061-00 RES-CHIP 3.3K 1/10W R271...
  • Page 90 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R1012 1-216-041-00 RES-CHIP 1/10W R2812 1-216-295-11 SHORT R1014 1-216-065-91 RES-CHIP 4.7K...
  • Page 91 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R2879 1-216-041-00 RES-CHIP 1/10W <CAPACITOR> R2880 1-216-041-00 RES-CHIP 1/10W C6001 0 1-119-894-51 CERAMIC...
  • Page 92 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK D6038 8-719-312-47 DIODE RBA-406B C6507 1-136-164-00 MYLAR 0.082µF D6042 8-719-979-64 DIODE UF4005PKG23...
  • Page 93 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R6049 1-249-429-11 CARBON 1/4W L6502 1-412-525-31 INDUCTOR 10µH R6050 1-249-417-11 CARBON...
  • Page 94 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. G CR CG REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R6524 1-215-447-00 METAL 1/4W D705 8-719-991-33 DIODE 1SS133T-77...
  • Page 95 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. CG CB REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C738 1-101-880-00 CERAMIC 47pF * A-1638-135-ACB BOARD, COMPLETE...
  • Page 96 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. CB E REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C543 1-126-964-11 ELECT 10µF 20% 50V R772 1-249-393-11 CARBON...
  • Page 97 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C851 1-137-374-11 MYLAR 0.047µF CN805 * 1-508-766-00 PIN, CONNECTOR (5MM PITCH) 4P...
  • Page 98 KP-51DS1U • The components identified by [ in this manual The components identified by shading have been carefully factory-selected for each set RM-892 ¡ and mark are critical for safety. in order to satisfy regulations regarding X-ray Replace only with part number specified.
  • Page 99 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R567 1-216-390-11 METAL OXIDE 1.2 R837 1-249-441-11 CARBON 100K 1/4W...
  • Page 100 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R966 1-249-409-11 CARBON 1/4W R909 1-215-421-00 METAL 1/4W R967 1-215-455-00 METAL...
  • Page 101 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C1509 1-163-251-11 CERAMIC CHIP 100pF C1705 1-163-251-11 CERAMIC CHIP 100pF...
  • Page 102 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK CN1708 * 1-564-510-11 PLUG, CONNECTOR 7P IC1503 8-759-998-98 IC LM358D...
  • Page 103 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK Q1611 8-729-027-56 TRANSISTOR DTC143TKA-T146 R1529 1-216-025-00 RES-CHIP 1/10W Q1612 8-729-027-56 TRANSISTOR DTC143TKA-T146...
  • Page 104 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R1655 1-216-073-00 RES-CHIP 1/10W R1758 1-216-025-00 RES-CHIP 1/10W R1701 1-216-065-00 RES-CHIP 4.7K...
  • Page 105 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. D U ZG REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R1836 1-216-049-00 RES-CHIP 1/10W <COIL> R1837 1-216-049-00 RES-CHIP...
  • Page 106 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. ZG N REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK <CONNECTOR> DY143101-451-517-21 DEFLECTION YOKE (G) < CAPACITOR >...
  • Page 107 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C3222 1-163-021-91 CERAMIC CHIP 0.01µF 10% 50V C3223 1-163-021-91 CERAMIC CHIP 0.01µF 10% 50V <...
  • Page 108 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK FL3102 1-239-899-21 FILTER, CHIP EMI IC3320 8-759-492-09 IC 74LV00D-118 FL3107...
  • Page 109 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R3136 1-216-295-11 SHORT R3237 1-216-049-11 RES-CHIP 1/10W R3138 1-216-295-11 SHORT...
  • Page 110 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R3410 1-216-049-11 RES-CHIP 1/10W RB3311 1-239-409-11 RES-CHIP NETWORK 47 (3216)
  • Page 111 KP-51DS1U The components identified by shading RM-892 ¡ and mark are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK – 163 –...
  • Page 112 KP-51DS1U RM-892 English Sony Corporation 2000IA71203-1 Printed in UK 9-965-422-01 HDC Projection Division Company © 2000. 9 – 164 –...

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