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ABB Integritas 24V-C Quick Start Manual
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ABB Integritas 24V-C Quick Start Manual

24v control / fire & gas control converter option
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QUICK START GUIDE
Integritas
LM2500 24V CONTROL / FIRE & GAS
(Control Converter Option)
Read and follow all safety statements, warnings, and precautions in this guide.
IFC2017 125Vdc Control / Fire & Gas Floor Charger include the following: (See page 20 and 21 for available options)
G002 - 2133 X 605 X 605mm (H X W X D) Bolted Cabinet with door - Grey
G094 - 24Vdc FIRE & GAS/300A, 380-480VAC, 3W+N+PE, 50/60Hz,
(1) 70A AC Input Bulk Breaker, (3) 30A Rectifier Input Breakers, and SPD 24Vdc CONTROL/600A, 4 Input (2A & 2B)
DIN Style Dual Level Terminal Blocks, A/B DC Input Distribution Panel w/ (12) 15A, 2-Pole 13mm DIN Converter Input
Breakers
G453 - 24Vdc Control, (1) 80 - 250Adc Bulk Load Breaker, (1) 80-250A Battery Breaker, (16) DIN Breaker slots 24Vdc
Fire & Gas, (1) 80 - 250Adc Bulk Load Breaker, (1) 80-250A Battery Breaker, (8) DIN Breaker slots
G601 (3) – 24VDc; Pulsar Controller
G800 – G809
DC Load Circuit Breaker, 13mm 2Pole DIN, No Aux Alarm SW 5A – 63A
G821 – G828
DC Load Circuit Breaker, Bulk (Large Frame), 80A - 250Adc
G821 – G828
DC Load Circuit Breaker, Bulk (Large Frame), 80A - 250Ad
G911 – G918
DC Battery Circuit Breaker, Bulk (Large Frame), 80A - 250Adc
24V DC busses are floating - not referenced to ground.
Page 1
© 2021 ABB. All rights reserved.
TM
24V-C / 24V
Floor Charger / Converter Control, Fire & Gas

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Summary of Contents for ABB Integritas 24V-C

  • Page 1 DC Load Circuit Breaker, Bulk (Large Frame), 80A - 250Ad G911 – G918 DC Battery Circuit Breaker, Bulk (Large Frame), 80A - 250Adc 24V DC busses are floating - not referenced to ground. Page 1 © 2021 ABB. All rights reserved.
  • Page 2 Use tools with insulated handles. g) Remove the connection from ground if any part of the d) Disconnect charging source and load prior to battery is determined to be grounded. installing or maintaining the battery. Page 2 © 2021 ABB. All rights reserved.

  • Page 3: Step 2 - Ground The Cabinet

    2-hole ground lug landing - 5/16” on 1” centers (single hole mechanical lug option provided) - Minimum 6 AWG recommended. Ground Bar: ¼ x 20, on 5/8” centers, hardware provided Page 3 © 2021 ABB. All rights reserved.
  • Page 4 Strip 1/2” (12mm) - application of ferrule recommended. a. Insert into breaker terminal. b. Torque (1/8” hex) to 48 in-lb. (5.4 Nm) for 6 AWG. c. Pull wire to verify. Reinstall AC Panel front cover – 4 screws. Page 4 © 2021 ABB. All rights reserved.
  • Page 5 Connections are to terminal blocks with single hole M10 lug landings. (Lugs not provided). Recommended wire size is 4/0 (107 mm²). Confirm torque for all large frame breaker connections to 140 in-lb. (16 Nm). Page 5 © 2021 ABB. All rights reserved.
  • Page 6 DIN Rail module carrier. Replace the AC Panel front cover—4 screws—5/16 socket. Restart the plant by engaging any external AC breakers, the plant main AC breaker and the individual rectifier (charger) breakers. Page 6 © 2021 ABB. All rights reserved.
  • Page 7 Insert positive wires to lower positions and negative wires to upper positions. Torque each connection to 20 in-lbs. (2.6 Nm). Cables exit towards the cabinet read and route up towards the cable access panel note Polarity . NEGATIVE ON TOP POSSITIVE ON BOTTOM Page 7 © 2021 ABB. All rights reserved.
  • Page 8 Caution: Confirm wires do not contact sharp or rough surfaces that may damage insulation and cause a short circuit. Verify all DC Panel breakers are off. Remove DC Panel cover (8 screws). Page 8 © 2021 ABB. All rights reserved.
  • Page 9 Pull wires to verify. Recommended—Punch additional holes for future use and install hole covers in unused holes. Note: Breaker Polarity Upper & Lower Control Side and Upper Fire & Gas Side USER DEFINED BREAKERS Page 9 © 2021 ABB. All rights reserved.
  • Page 10 Correct insertion of the rectifier/converter will automatically add the unit to the controllers’ inventory of units. To remove a rectifier: Open latch fully to release and remove. Enter Inventory section of controller and remove hardware to clear alarm. Page 10 © 2021 ABB. All rights reserved.

  • Page 11: Step 11 - Initial Start Up

    The converter(s) should start up and establish communications with their controller(s) – that may take 1-2 minutes. Allow several minutes to elapese for the controller to establish communications with the rectifier and converter and clear any initial alarms. Page 11 © 2021 ABB. All rights reserved.
  • Page 12 If LED [F] is Red, adjust values of resistance threshold down (R1 + R2). R1 adjusts in 10K ohm steps; R2 adjusts in 1K ohm steps, 11K ohm typical for 125V systems. b. Operate Test/Reset button after each adjustment. If alarm continues, trouble shoot load and battery wiring accordingly Page 12 © 2021 ABB. All rights reserved.
  • Page 13 Battery configuration (Number of strings, number of cells per string, battery type) Rectifier settings for attached battery (Float/Boost Setting, associated alarms- Battery on Discharge, High Voltage, Very High Voltage, Very Low Voltage) Page 13 © 2021 ABB. All rights reserved.
  • Page 14 Information: Alarm Relay Jumpers and 1-Wire Data reference Jumpers are located on the top of the controller. Remove DC Panel to access, behind the GFI/SPD panel. Alarm Relay Jumper Factory Defaults are Open on Alarm. Page 14 © 2021 ABB. All rights reserved.
  • Page 15 Warning: Do not connect LAN port to a network when set to Server mode. Set the controller LAN port to Client or Static before connecting to the network. Static is the factory default setting and the typical setting for most networks. Page 15 © 2021 ABB. All rights reserved.
  • Page 16 Factory Default password is “Administrator” and should be used for initial logon. It is highly recommended that one of the first activities should be to change the default password (s). Home Page – Web View Page 16 © 2021 ABB. All rights reserved.

  • Page 17: Spares List

    Module for L1, L2, and L3 275V 3 phase Y Surge Arrestor Replacement RU-180-25 SPD RPL PLUG DR 325 MCOV 25KVA UL Module for N 4600088250P PLT-SEC-T3-24-FM 2905223 24V DC Surge Arrestor Replacement Module Page 17 © 2021 ABB. All rights reserved.

  • Page 18: Reference Documents

    8600228897P LM2500 125V Floor Mount Charger – Quick Start Guide “Charger A” 8600228917P LM2500 125V Floor Mount Charger – Quick Start Guide “Charger B” 8600228918P LM2500 24V Floor Mount Charger – Quick Start Guide “Control, Fire & Gas” Page 18 © 2021 ABB. All rights reserved.
  • Page 19 QUICK START GUIDE Page 19 © 2021 ABB. All rights reserved.

  • Page 20: Cabinet Sizes

    24V CONTROL: (3) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS 24V FIRE AND GAS: (3) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS Pulsar Plant Controllers: Pulsar Controller Part Number Description 150050082 24VDC: PULSAR CONTROLLER Page 20 © 2021 ABB. All rights reserved.

  • Page 21: Circuit Breakers

    G821 G828 250A G823 125A G824 150A G826 200A GROUP NO DESCRIPTION GROUP NO DESCRIPTION DC BATTERY CIRCUIT BREAKERS – BULK (LARGE FRAME) G911 G918 250A G913 125A G915 150A G916 200A Page 21 © 2021 ABB. All rights reserved.
  • Page 22 – in whole or in parts – is to purchase orders, the agreed particulars shall prevail. forbidden without prior written consent of ABB. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this Copyright©...

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