Toro 04861 Operator's Manual
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- Service manual (234 pages) ,
- Diagnostic manual (84 pages) ,
- Operator's manual (56 pages)
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Summary of Contents for Toro 04861
- Page 1 Form No. 3445-357 Rev C Greensmaster ® eFlex ® 1021 Greensmower Model No. 04861—Serial No. 400000000 and Up *3445-357* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Note emphasizes general information additional information, contact an Authorized Service worthy of special attention. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Tightening the Handle-Isolation Hardware ............29 Cutting Unit Maintenance ........30 Safety ............... 4 Blade Safety ............. 30 General Safety........... 4 Installing the Cutting Unit ........30 Safety and Instructional Decals ......4 Removing the Cutting Unit ........ 31 Setup ................ -
Page 4: Safety
Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards This machine has been designed in accordance and other safety protective devices in place and with ANSI B71.4-2017, IEC 60335-1:2012, and IEC functioning properly on the machine. - Page 5 decal138-5533 138-5533 1. Traction control—press the traction control down then pull it to the handle. decal138-5534 138-5534 1. Slow 2. Fast decal138-1589 138-1589 1. Engage the reels. 2. Disengage the reels. decal139-5178 139-5178 1. On 2. Off decal138-5532 138-5532 1. Pull up to release the brake. 6.
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Page 6: Setup
Adjust and install the cutting unit to the Hex tube machine. Spring Collar Transport Wheel Kit (order separately; Install the transport wheels (optional). contact your authorized Toro distributor) Grass basket Install the grass basket. Mount the battery charger on a wall – No parts required (optional). -
Page 7: Installing The Grass Basket
Important: If you drop the basket, examine the the Transport Wheel Kit (Model 04123). Contact your pitch-arm contact points near the lower lip of the authorized Toro distributor for this kit. basket for damage (Figure 5). Straighten them Install the transport wheels; refer to Installing before using the basket. -
Page 8: Mounting The Battery Charger On A Wall
Product Overview Mounting the Battery Charger on a Wall Optional No Parts Required Procedure You can mount the charger on a wall using the wall-mount key holes cut into the back of the unit. Use screws that have a 6 mm (1/4 inch) diameter shaft and a head diameter of 11 mm (0.45 inch). -
Page 9: Controls
Controls Clutch Bail Use the clutch bail (Figure 7) to engage or disengage the traction drive. • Engage the traction drive: Pull up and hold the bail to the handle. Traction speed can vary by how far you pull up the bail. - Page 10 Hour Meter To use the kickstand to install the transport wheels, put your foot on the kickstand while pulling up and The hour meter (Figure 7) records the total number back on the lift-assist handle (Figure of hours that the key switch has been in the O position.
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Page 11: Specifications
Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 12: Before Operation
Adjusting the Clip Rate Operation The clip rate is determined by the following machine Note: Determine the left and right sides of the settings: machine from the normal operating position. • Reel speed: You can adjust the reel speed to a high or low setting;... -
Page 13: Adjusting The Handle Height
Use a full-width ramp for loading the machine into a trailer or truck. Securely fasten the machine to the trailer. Note: You can use the Toro Trans Pro trailer to transport the machine. For instructions on loading the trailer, refer to your trailer Operator’s Manual. g342959... -
Page 14: During Operation
Do not operate the machine while ill, tired, or under the influence of alcohol or drugs. • Use only accessories and attachments approved by The Toro® Company. • Use your full attention while operating the machine. Do not engage in any activity that Slope Safety causes distractions;... -
Page 15: Starting The Machine
Using the InfoCenter LCD requires extra caution. Before using the machine on a slope, do the following: Display – Review and understand the slope instructions in the manual and on the machine. The InfoCenter LCD display shows information about your machine such as the current battery charge, the –... - Page 16 Refer to the Service Manual Battery Hours Lists the total amount of hours that the battery or your authorized Toro distributor for more has been active. information on the Faults menu. Backlap Sets the machine in Backlap Mode.
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Page 17: Operating Tips
Toro distributor for assistance in resetting • To assist in maintaining a straight line across the display. -
Page 18: Shutting Off The Machine
Use the LED Light Kit when you operate the machine • Use only the supplied charger for battery charging. in low light conditions. Contact your authorized Toro • Confirm the voltage that is available in your distributor for this kit. -
Page 19: Operating The Controls After Mowing
• Do not disassemble the charger. Take the charger the charger. Be familiar with the proper use of the to an authorized Toro distributor when service or charger. repair is required. Preparation •... -
Page 20: Installing The Transport Wheels
Installing the Transport Engaging or Disengaging Wheels the Transmission Move the kickstand to the You can disengage the drum from the transmission to position; refer to RANSPORT HEEL ERVICE allow the machine to be maneuvered. Disengage the Kickstand (page 10) transmission when you need to move the machine without starting the machine (e.g., performing Slide a wheel onto an axle... -
Page 21: Maintaining The Lithium-Ion Battery Pack
High For detailed information on shipping a battery, contact temperatures during storage, especially at a high your authorized Toro distributor. state of charge, reduces the life of the batteries. • When storing for more than 10 days, ensure that the machine is in a cool location, out of sunlight, and at least 50% charged. -
Page 22: Understanding The Battery Charger
3-prong grounded plug (type B). If the plug does not fit into the wall receptacle, other grounded plug types are available; contact an authorized Toro distributor. Do not change the charger or the power supply cord plug in any way. - Page 23 To correct an error, refer to Troubleshooting (page 34). If none of these solutions correct the issue, contact an authorized Toro distributor. Disconnecting the Charger Disconnect the charger T-handle connector from the main battery power supply connector affixed to the battery tray.
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Page 24: Maintenance
– Wait for all movement to stop. • To ensure safe, optimal performance of the • Allow machine components to cool before machine, use only genuine Toro replacement performing maintenance. parts. Replacement parts made by other • manufacturers could be dangerous, and such use If possible, do not perform maintenance while the could void the product warranty. -
Page 25: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the brake-lock-lever operation. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. -
Page 26: Electrical System Maintenance
Maintaining the Battery Charger Important: All electrical repairs should be performed by an authorized Toro distributor only. The operator can perform very little maintenance other than protecting the charger from damage and weather. -
Page 27: Replacing Fuses
Clean the cords with a slightly damp cloth after each use. • Coil the cords when not in use. • Periodically examine the cords for damage, and g310862 replace them when necessary with Toro-approved Figure 22 parts. 1. 30A—main power supply 3. 3A—optional LED work circuits light circuit Cleaning the Battery-Charger Case 2. -
Page 28: Drive System Maintenance
Drive System Controls System Maintenance Maintenance Changing the Transmission Adjusting the Fluid Service/Parking Brake Service Interval: Every 750 hours/Yearly (whichever Adjust the service/parking brake if it slips during comes first) operation. Engage the parking brake. Note: Refer to Figure 23 for this procedure. -
Page 29: Tightening The Handle-Isolation Hardware
Tightening the Handle-Isolation Hardware Service Interval: After the first 20 hours Position the machine on a level surface. Loosen the bolt and nut as shown in Figure g342961 g342963 Figure 25 Figure 26 1. Front-cable jam nut 3. Brake cable 1. -
Page 30: Cutting Unit Maintenance
Cutting Unit Maintenance Blade Safety • Use care when checking the reel cutting-unit. Wear gloves and use caution when servicing the reel. • A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. -
Page 31: Removing The Cutting Unit
Kickstand (page 10). • Install the Access Backlap Kit (Model 139-4342) Remove the grass basket (if equipped). and use a backlapping machine. Contact your authorized Toro distributor to acquire this kit. Move the collar (Figure 28) into the transmission-shaft groove. •... -
Page 32: Cleaning
Check and tighten all fasteners. Repair or replace any part that is worn or damaged. Paint all scratched or bare metal surfaces with paint available from your authorized Toro distributor. For prolonged storage, follow the battery storage requirements; refer to... -
Page 33: Storing The Charger
Examine the charger thoroughly for worn, loose, or damaged parts. To repair or replace parts, contact your authorized Toro distributor for assistance. Store the charger with the power supply cord in a clean, dry place where it will not be bumped or... -
Page 34: Troubleshooting
Code E-0-0-4 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. Code E-0-0-7 1. Battery amp hour limit exceeded 1. Possible causes include poor battery health, very deeply discharged battery,... - Page 35 Notes:...
- Page 36 Notes:...
- Page 37 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 38 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.
- Page 39 4 years Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 4 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
- Page 40 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.